Champion 100705 2000W Portable Inverter Generator Parts Information
Model #: 100705
Serial Number Range: ALL
For ordering replacement parts, visit: shop.championpowerequipment.com or call 1-877-338-0999.
Document Revision: REV 20211118
Inverter Generator Parts Diagram (Figure A)
This diagram provides an exploded view of the main components of the Champion 100705 2000W Portable Inverter Generator. It illustrates the overall assembly and shows the relative positions of various external and internal parts, each identified by a number corresponding to the parts list. Key areas depicted include the generator housing, control panel, engine, and base structure.
Inverter Generator Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 1.818.0514.3 | Screw M5 x 14, Green | 14 |
| 2 | 62.200200.00 | Cover, Left, black | 1 |
| 3 | 62.214000.00 | Indicator Light Assembly, Fuel Tank | 1 |
| 4 | 62.402 | Engine, 80 cc, See Figure B | 1 |
| 5 | 62.210000.04 | Control Panel Assembly, See Figure G | 1 |
| 6 | 62.200600.00 | Base Setting Component Assembly, See Figure H | 1 |
| 7 | 62.070000.01 | Fuel Tank Assembly, See Figure F | 1 |
| 8 | 62.139000.00 | Rotary Knob Assembly | 1 |
| 9 | 1.16674.0510 | Flange Bolt M5 x 10 | 1 |
| 10 | 1.9074.1.0408 | Screw M4 x 8 | 3 |
| 11 | 62.220006.00 | Air Shroud, Control Unit | 1 |
| 12 | 62.200101.00 | Front Cover, Black | 1 |
| 13 | 1.5789.0615.3 | Flange Bolt M6 x 15 | 4 |
| 14 | 62.200106.00 | Protection Strip | 1 |
| 15 | 62.061200.00 | Guide Plate, Rope | 1 |
| 16 | 1.823.0412.3 | Screw M4 x 12 | 9 |
| 17 | 62.139002.00 | Cover, Rotary Knob | 1 |
| 18 | 62.139001.00 | Rotary Knob | 1 |
| 19 | 62.139008.00 | Ball Bearing, Rotary Knob | 1 |
| 20 | 62.139004.00 | Fixed Plate | 1 |
| 21 | 5.1050.008 | Microswitch | 1 |
| 22 | 62.139007.00 | Spring, Steel Ball | 1 |
| 23 | 62.070400.00 | Fuel Valve | 1 |
| 24 | 62.139006.00 | Pressure Plate | 1 |
| 25 | 2.06.016 | Clamp, Ø8.7 x b8 | 2 |
| 26 | 62.070011.00 | Fuel Pipe, Fuel Valve to Carburetor | 1 |
| 27 | 2.06.007 | Clamp, Ø8 x b6 | 1 |
| 28 | 2.02.036 | Thin Hexnut M16 x 1.5 | 1 |
| 29 | 62.130200.00 | Pull Choke Assembly | 1 |
| 30 | 62.130201.00 | Spring, Pull Choke | 1 |
| 31 | 62.200401.00 | Supporter, Rear Cover, Black | 1 |
| 32 | 81.200102.00 | Rotundity Jacket | 5 |
| 33 | 62.200402.00 | Protector, Rear Cover, Black | 1 |
| 34 | 1.896.05 | Split Washer Ø5 | 1 |
| 35 | 62.200410.00 | Rotary Knob, Protector, Rear Cover | 1 |
| 36 | 1.845.2913 | Tapping Screw ST2.9 x 13 | 2 |
| 37 | 5.1800.009 | Rectifier | 1 |
| 38 | 1.5789.0612 | Flange Bolt M6 x 12 | 5 |
| 39 | 62.070009.00 | Supporter, Fuel Tank | 1 |
| 40 | 81.220001.00 | Protector, Control Unit | 2 |
| 41 | 62.221000.01 | Control Unit, 1600W / 120V / 60HZ | 1 |
| 42 | 81.220003.00 | Pressure Plate, Control Unit | 2 |
| 43 | 1.862.05 | Lock Washer Ø5, Toothed | 1 |
| 44 | 2.02.013 | Cage Nut M6 | 4 |
| 45 | 2.05.050 | Clamp, Wire, 100 | 1 |
| 46 | 62.200502.00 | Spillway, Fuel Tank | 1 |
| 47 | 82.080009.00 | Mustache clip | 1 |
| 48 | 1.5789.0615 | Flange Bolt M6 x 15 | 5 |
| 49 | 2.02.010 | Cage Nut M5 | 10 |
| 50 | 9.1700.008 | Plug, USB 5V/2.4A | 1 |
Engine Parts Diagram (Figure B)
This diagram illustrates an exploded view of the engine assembly for the generator. It details various engine components, including the crankcase, cooling fan, cylinder head, carburetor, and fuel system parts, each identified by a number corresponding to the engine parts list. This view helps in understanding the internal structure and assembly of the engine.
Engine Parts List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 62.190006.00 | Rubber Sleeve, End Cover | 1 |
| 2 | 1.5789.0512 | Flange Bolt M5 x 12 | 4 |
| 3 | 62.190002.01 | Cover, End Housing | 1 |
| 4 | 1.16674.0620 | Flange Bolt M6 x 20 | 4 |
| 5 | 62.190002.00 | End Housing, Motor | 1 |
| 6 | 1.16674.0612 | Flange Bolt M6 x 12 | 5 |
| 7 | 24.091008.01 | End Cap | 1 |
| 8 | 62.190001.00 | Cooling Fan, Rotor | 1 |
| 9 | 2.02.018 | Nut M12 x 1.25 | 2 |
| 10 | 62.191100.00 | Rotor Component | 1 |
| 11 | 1.5789.0635 | Flange Bolt M6 x 35 | 2 |
| 12 | 62.191200.00 | Stator Component | 1 |
| 13 | 81.122000.00 | Trigger Assembly | 1 |
| 14 | 1.5789.0620 | Flange Bolt M6 x 20 | 12 |
| 15 | 81.030007.00 | Cover, Crankcase | 1 |
| 16 | 81.030006.00 | Plate, Coil | 1 |
| 17 | 1.5789.0608 | Flange Bolt M6 x 8 | 1 |
| 18 | 81.127000.00 | Oil Level Sensor | 1 |
| 19 | 1.5789.0612 | Flange Bolt M6 x 12 | 2 |
| 20 | 81.031000.00 | Oil Dipstick Assembly | 1 |
| 21 | 81.030035.00 | Oil Nipple | 1 |
| 22 | 81.030013.00 | Seal Strip 1, Crankcase Cover | 1 |
| 23 | 81.030013.01 | Seal Strip 2, Crankcase Cover | 1 |
| 24 | 81.040100.00 | Camshaft | 1 |
| 25 | 2.04.002 | Dowel Pin Ø8 x 14 | 4 |
| 26 | 81.030008.00 | Gasket, Crankcase Cover | 1 |
| 27 | 2.14.013 | Woodruff Key 3 x 5 x 13 | 2 |
| 28 | 1.276.6204 | Bearing 6204 | 2 |
| 29 | 81.050100.00 | Crankshaft | 1 |
| 30 | 2.11.019 | Oil Seal Ø20 x Ø35 x 5 | 2 |
| 31 | 81.030100.00 | Crankcase | 1 |
| 32 | 81.080001.00 | Cooling Fan | 1 |
| 33 | 81.060001.00 | Pulley, Starter | 1 |
| 34 | 62.080100.00 | Fan Cover | 1 |
| 35 | 1.5789.0615 | Flange Bolt M6 x 15 | 8 |
| 36 | 62.061000.00 | Recoil Assembly | 1 |
| 37 | 1.845.4295 | Tapping Screw ST4.2 x 9.5 | 1 |
| 38 | 81.130002.00 | Gasket, Insulator | 1 |
| 39 | 81.130001.00 | Insulator, Carburetor | 1 |
| 40 | 81.130003.00 | Gasket, Carburetor | 1 |
| 41 | 62.130000.00 | Carburetor Assembly, See Figure D | 1 |
| 42 | 81.130004.00 | Gasket, Air Cleaner | 1 |
| 43 | 81.090004.00 | Pipe, Air Cleaner | 1 |
| 44 | 81.090003.00 | Joint, Breather Pipe | 1 |
| 45 | 81.090005.00 | Pressure Plate, Air Filter Tube | 1 |
| 46 | 1.6177.1.06.3 | Flange Lock Nut M6 | 6 |
| 47 | 2.02.013 | Cage Nut M6 | 1 |
| 48 | 81.091100.00 | Base, Air Cleaner | 1 |
| 49 | 81.091003.00 | Element, Air Cleaner | 1 |
| 50 | 81.091200.00 | Cover, Air Cleaner | 1 |
| 51 | 2.08.053 | Bolt M6 x 20 | 1 |
| 52 | 81.030009.00 | Gasket, Cylinder Head | 1 |
| 53 | 62.010000.00 | Cylinder Head Assembly, See Figure C | 1 |
| 54 | 1.5789.0650 | Flange Bolt M6 x 50 | 4 |
| 55 | 81.040013.00 | Lifter, Valve | 2 |
| 56 | 81.040005.00 | Push Rod | 2 |
| 57 | 62.080005.00 | Plate, Middle Shield | 1 |
| 58 | 5.1280.011 | Fuse, 15A | 1 |
| 59 | 62.081300.00 | Terminal Shield, Muffler | 1 |
| 60 | 1.845.4817 | Tapping Screw ST4.8 x 17 | 4 |
| 61 | 81.040016.00 | Shaft, Rocker Arm | 1 |
| 62 | 81.040012.00 | Screw, Valve Adjustment | 2 |
| 63 | 62.020002.00 | Gasket, Cylinder Head Cover | 1 |
| 64 | 81.101501.00 | Cap, Spark Arrestor | 1 |
| 65 | 62.080200.00 | Air Shroud, Cylinder | 1 |
| 66 | 62.021000.02 | Cover, Cylinder Head | 1 |
| 67 | 2.06.010 | Clamp, Ø10.5 x Ø1 | 2 |
| 68 | 81.020001.00 | Breather Tube | 1 |
| 69 | 2.15.005 | Spark Plug E6RTC | 1 |
| 70 | 2.02.009 | Nut M5 x 0.5, Lock | 2 |
| 71 | 81.040009.00 | Rocker Arm, Intake Valve | 2 |
| 72 | 1.70.0616 | Inside Hexagonal Bolt M6 x 16 | 1 |
| 73 | 62.081200.00 | Middle Shield, Muffler | 1 |
| 74 | 81.050200.00 | Connecting Rod Assembly | 1 |
| 75 | 81.050005.02 | Piston | 1 |
| 76 | 81.050303.02 | Ring Assembly, Oil | 1 |
| 77 | 81.050302.02 | Piston Ring, Second | 1 |
| 78 | 81.050301.02 | Piston Ring, First | 1 |
| 79 | 81.050003.00 | Wrist Pin, Piston | 1 |
| 80 | 2.09.007 | Circlip Ø13.5 x Ø1 | 2 |
| 81 | 81.123000.01 | Ignition Coil | 1 |
| 82 | 81.080003.00 | Air Duct | 1 |
| 83 | 81.081001.00 | Muffler Protector Seal | 1 |
| 84 | 62.081100.00 | End Shield, Muffler | 1 |
| 85 | 81.081003.00 | Fastening Insert Piece | 1 |
| 86 | 81.100001.00 | Gasket, Exhaust Pipe | 1 |
| 87 | 81.081002.00 | Rubber Seal Sleeve | 1 |
| 88 | 62.101100.00 | Muffler Assembly | 1 |
| 89 | 1.6175.06.3 | Nut M6 | 2 |
| 90 | 81.101300.00 | Spark Arrestor | 1 |
| 91 | 2.06.011 | Clamp, Ø25 x b10 | 1 |
Cylinder Head Diagram (Figure C)
This diagram presents an exploded view of the cylinder head assembly. It details the components that make up the cylinder head, including valves, springs, retainers, and collets, with each part numbered for reference in the cylinder head parts list.
Cylinder Head Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 81.040002.00 | Valve, Intake | 1 |
| 2 | 81.040006.00 | Valve, Exhaust | 1 |
| 3 | 62.010100.00 | Cylinder Head | 1 |
| 4 | 2.01.026 | Stud Bolt M6 x 88 | 2 |
| 5 | 2.01.027 | Stud Bolt M6 x 27 | 6 |
| 6 | 83.040003.01 | Spring, Valve | 2 |
| 7 | 81.040017.00 | Oil Seal, Valve | 1 |
| 8 | 83.040001.01 | Retainer, Valve Spring | 2 |
| 9 | 83.040014.01 | Valve Collet | 2 |
Carburetor Diagram (Figure D)
This diagram shows an exploded view of the carburetor assembly. It identifies individual components such as the stepper motor, jets, and connecting parts, with numbers corresponding to the carburetor parts list, aiding in the identification of carburetor components.
Carburetor Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 1.818.0306.1 | Screw M3 x 6 | 2 |
| 2 | 62.132200.00 | Stepper Motor | 1 |
| 3 | 1.9074.1.0408 | Screw M4 x 8 | 2 |
| 4 | 81.132100.00 | Stepper Motor Base | 1 |
| 5 | 1.9074.4.0535 | Screw/Washer Assembly M5 x 35 | 2 |
| 6 | 62.130005.00 | Support, Stepper Motor | 1 |
| 7 | 81.130010.00 | Spring, Connecter | 1 |
| 8 | 81.130008.00 | Connecter, Choke Valve Axis | 1 |
| 9 | 81.131000.00 | Carburetor | 1 |
| 10 | 1.9074.3.0510 | Screw/Washer Assembly M5 x 10 | 1 |
| 11 | 62.130007.00 | Pressure Plate, Choke Control Line | 1 |
| 12 | 81.130006.00 | Brace, Support Plate | 2 |
Fuel Tank Diagram (Figure F)
This diagram illustrates the fuel tank assembly, showing components such as the fuel tank cap, fuel filter, and fuel tube. Each part is numbered for reference in the fuel tank parts list.
Fuel Tank Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 62.070100.00 | Fuel Tank Cap | 1 |
| 2 | 62.070300.00 | Fuel Filter | 1 |
| 3 | 62.071000.01 | Fuel Tank, 4.2L, Black | 1 |
| 4 | 2.06.018 | Clamp, Ø10.5 x b8 | 1 |
| 5 | 111.070300.01 | Fuel Filter, Wire Mesh | 1 |
| 6 | 88.070011.01 | Fuel Tube, Fuel Tank to Valve | 1 |
Control Panel Diagram (Figure G)
This diagram shows an exploded view of the control panel assembly. It identifies components like the multifunction display, receptacles, circuit breakers, and various connectors, with numbers corresponding to the control panel parts list.
Control Panel Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 2.03.061 | Circlip | 2 |
| 2 | 62.214000.01 | Indicator Light Assembly, Control Panel | 1 |
| 3 | 62.210017.01 | Multifunction Display | 1 |
| 4 | 1.819.0414.3 | Sunk Screw M4 x 14 | 4 |
| 5 | 62.200300.01 | Cover, Right, black, CSA | 1 |
| 6 | 88.126000.00 | Ignition Assembly | 1 |
| 7 | 1.818.0414.3 | Screw M4 x 14 | 2 |
| 8 | 1.6177.1.04.1 | Lock Nut M4, Flange, Black | 6 |
| 9 | 100705.21 | Control Panel Assembly | 1 |
| 10 | 5.1200.308 | 8Amp Circuit Breaker, Push Button | 1 |
| 11 | 5.1110.005 | Receptacle, DC12V | 1 |
| 12 | 1.5783.0516.3 | Bolt M5 x 16, Green | 1 |
| 13 | 1.862.05 | Lock Washer Ø5, Toothed | 1 |
| 14 | 1.97.1.05.3 | Washer, Ø5, Green | 1 |
| 15 | 1.6170.05.3 | Nut M5, Green | 2 |
| 16 | 62.01.5.2 | Control Panel | 1 |
| 17 | 5.1870.032 | Receptacle Cover, Connect Port, 125V/25A, Black | 1 |
| 18 | 5.1870.032.3 | Receptacle Cover, Connect Port, 125V/25A, Red | 1 |
| 19 | 5.1870.025 | Receptacle Cover, Receptacle 5-20R, Duplex | 1 |
| 20 | 5.1870.014 | Circuit Breaker Cover, Push Button | 2 |
| 21 | 5.1120.027 | Receptacle 5-20R, CSA, Duplex | 1 |
| 22 | 83.210001.01.3 | Connect Port, Red | 1 |
| 23 | 83.210001.01.1 | Connect Port, Black | 1 |
| 24 | 5.1210.920 | 20Amp Circuit Breaker, Push Button, CSA | 1 |
Base Setting Component Diagram (Figure H)
This diagram shows an exploded view of the base setting components, including mounts, rubber dampers, and fasteners. Each part is numbered for reference in the base setting component parts list.
Base Setting Component Part List
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 81.200603.00 | Mount, End Cover | 1 |
| 2 | 81.200602.00 | Mounting Rubber, End Cover | 1 |
| 3 | 81.200605.00 | Motor Mount | 4 |
| 4 | 1.6177.1.06.3 | Lock Nut M6, Flange, Green | 4 |
| 5 | 62.200601.00 | Base Setting Component | 1 |
| 6 | 62.200604.00 | Mounting Rubber, Base Setting | 4 |
| 7 | 1.5789.0620 | Flange Bolt M6 x 20 | 4 |
Wiring Diagram
The wiring diagram illustrates the electrical connections within the Champion 100705 generator. It shows the flow of power from the generator head (AC Coil, DC Coil, Sub Coil, Ignition Coil) through the control unit and various components like the DC diode, TCI unit, and oil level switch, to the output panel which includes receptacles and circuit breakers. The diagram also indicates connections for parallel operation, earth terminal, and portfire. A key is provided for wire color codes (e.g., B-Black, Br-Brown, Y-Yellow, R-Red, W-White, G-Green, L-Blue, O-Orange) and terminal designations (e.g., C, L, R, Y, G/Y, Br, W/L, W/G, B/W, O/C, A).
