Instruction Manual for RAVEK models including: 8272, 64-107, 64-107 Multi Function UTV Chase Lights, 64-107, Multi Function UTV Chase Lights, Function UTV Chase Lights, Chase Lights
Multi-Function UTV Chase Lights | RAVEK
File Info : application/pdf, 16 Pages, 3.59MB
DocumentDocumentPOLARIS RANGER TAIL LIGHT PLUG & PLAY MULTI-FUNCTION INSTRUCTION MANUAL POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T 1 POLARIS RANGER PLUG & PLAY MULTI-FUNCTION TAIL LIGHT Part #: 64-107 TOOLS NEEDED: Fitment: POLARIS RANGER 570 2015+ POLARIS RANGER 900 2014-2019 POLARIS RANGER 1000 2017-2018 Side Cutter Pliers Push Pin Pliers Heat Gun / Lighter Ratchet 10mm Deep Well Socket T-30 Torx PARTS INCLUDED: · UTV Multi-function Tail Light (1x) · Main Harness (1x) · Tail light Harness (2x) · Tail light Extension Harness (1x) · Work Light Harness (1x) · Battery Positive Harness (1x) · Battery Negative Harness (1x) · Rocker Switch (1x) · Rocker Switch Adapter (1x) · Zip Tie (10x) · Adhesive Promotor Wipe (2x) · Rubbing Alcohol Wipe (2x) · Heat Shrink (1x) · Dielectric Grease (1x) 2 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T INSTALL VIDEO TUTORIAL DON'T LIKE INSTRUCTIONS? VISIT OUR WEBSITE TO ACCESS THE VIDEO TUTORIAL. GENERAL NOTES · Throughout this process, be sure to keep track of any screws or fasteners you remove as they will be re-installed in the same location. · Make sure your vehicle is off and key is out of the ignition before starting. · Dielectric grease is provided, and you can use it for added protection. 1 PREP THE VEHICLE i Using a T-30 TORX remove the six torx screws holding the center floor piece on your machine. Once fasteners are removed, lift the panel and remove it. [SEE FIGURES 1A & 1B] 1A 1B POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T 3 ii Flip your seats up and remove the storage tray to access your Ranger's battery. Disconnect your accesory battery terminals using a 10MM DEEP WELL SOCKET and a RATCHET. [SEE FIGURES 1C- 1G] NOTE: Disconnect the negative battery terminal first to prevent arcing. Make sure cables don't touch each other or any metal surfaces when disconnected. NOTE: The area below the seat will be crucial in a future step when routing wires to the rear of the machine. 1C 1D 1E REMOVE TRAY TO ACCESS BATTERY 1F 1G DISCONNECT NEGATIVE BATTERY TERMINAL FIRST LEAVE SEAT FLIPPED UP FOR WIRE ROUTING iii Using PUSH PIN PLIERS remove your dashboard cover. [SEE FIGURES 1H & 1I] 1H 1I VIEW OF DASH WITHOUT DASHBOARD COVER 4 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T iv Remove one rocker switch knock out from the rocker switch panel by gently prying them off using a SMALL FLATHEAD SCREWDRIVER. You'll be installing the Turn Signal and Horn/Hazards rocker switches in those slots in a future step. [SEE FIGURES 1J & 1K] 1J 1K v Remove the taillights using a 10MM SOCKET and RATCHET and set aside. [SEE FIGURES 1L 1O] 1L 1M 1N 1O vi Dump your bed to gain access to the Ranger's frame rail. [SEE FIGURE 1P] 1P POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T 5 2 MOUNT LIGHT i Wipe your lower tailgate half using one of the rubbing alcohol wipes provided. Let dry. Wipe the same surface with one of the adhesive promoter wipes provided. Let dry. [SEE FIGURES 2A-2C] RUBBING 2A 2B ALCOHOL WIPE 2C ADHESIVE PROMOTER WIPE ii Locate the four mounting clips provided in the kit. [SEE FIGURE 2D] Clean the back surface of the mounting clips using a rubbing alcohol wipe. Let dry. [SEE FIGURE 2E] Wipe down the surface of the mounting clips with the adhesive promoter wipe. Let dry. [SEE FIGURE 2F] Place the double sided tape on to the back surface of the mounting clips and place them on the back of the light. [SEE FIGURE 2D - 2I] 2D 2E 2F RUBBING ALCOHOL WIPE ADHESIVE PROMOTER WIPE 2G 2H 6 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T 2I SPACE OUT CLIPS EVENLY iii Peel off the double sided tape protective film and stick the light to the clean tailgate surface. [SEE FIGURE 2J] NOTE: Install the light so the RAVEK logos on the end caps are right side up. [SEE FIGURE 2K] 2J 2K 3 MAKE YOUR CONNECTIONS i Grab both of your Tail Light Harnesses and plug them in line to your OEM tail light and harness. [SEE FIGURE 3A] NOTE: If additional accessories are plugged into the tail light already, connect the Multi-function Tail Light Harness closest to the OEM tail light. 3A TAIL LIGHT HARNESS TO OEM TAIL LIGHT POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T TO OEM TAIL LIGHT HARNESS 7 ii Grab your Tail Light Extension Harness and plug in each labeled connector to the corresponding Tail Light Harness, routing the Tail Light Extension Harness underneath the tailgate. [SEE FIGURES 3B-3E AND DIAGRAM A] 3B 3C 3D LEFT TAIL LIGHT RIGHT TAIL LIGHT 3E TAIL LIGHT HARNESS PLUGGED IN THE LEFT SIDE LEFT TAIL LIGHT TAIL LIGHT EXTENSION HARNESS RIGHT TAIL LIGHT 4 MAKE YOUR REVERSE LIGHT CONNECTIONS i Locate two unplugged spade connectors on your Ranger, right on top of the engine compartment, as these will be your reverse trigger wires for your light. [SEE FIGURE 4A] NOTE: Identify which wire is power and ground on your specific vehicle (normally the power wire is red and ground wire black or brown) 4A 8 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T ii Plug in your Work Light Harness to your OEM Reverse trigger wires. This requires the red spade connector from the Work Light Harness to go to power and the black wire to ground. [SEE FIGURE 4B] 4B OEM REVERSE TRIGGER WIRES WORK LIGHT HARNESS DEPENDING ON YOUR RANGER MODEL AND YEAR; REVERSE TRIGGER WIRE COLORS MAY VARY iii Once you've plugged in your Work Light Harness to the OEM reverse trigger wires, set your Main Harness (harness with the controller box) in the engine compartment and make the following 4C connections [SEE FIGURES 4C-4E]: · Plug in the 1-pin connector coming out the white wire on the Main Harness to the Work Light Harness (harness with relay) 4D · Plug in the trailer connector coming out the Main Harness to the connector on the Tail Light Extension Harness on the middle of the Ranger 4E · Plug in the 4 pin connector coming out the Main Harness to the connector on the light connector on the light to the left side of the Ranger POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T 9 5 HOOK UP ROCKER SWITCH i Grab both your Battery Negative and Battery Positive Harnesses. Hook the ring terminal to the corresponding accessory battery terminal and re-install 10mm nut on positive and negative battery terminals. [SEE FIGURES 5A & 5B] NEGATIVE BATTERY TERMINAL 5A BATT - 5B BATT- BATT+ BATTPOSITIVE BATTERY TERMINAL BATT+ BATT + ii Grab the red spade connector on the Work Light Harness, the two black spade connectors from the Battery Negative Harness, and the green spade connector from the Battery Positive Harness, and bundle all four spade connectors together. Route all four spades to the open rocker switch location referenced in step 1.i. [SEE FIGURES 5C-5G AND DIAGRAM A] NOTE: Be sure to keep all wiring away from hot or moving components. 10 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T 5C TO BATTERY NEGATIVE TO BATTERY POSITIVE TO MAIN HARNESS 5D GREEN WIRE 5G BATTERY NEGATIVE HARNESS BATTERY POSITIVE HARNESS TO ROCKER SWITCH TO ROCKER SWITCH TO ROCKER SWITCH TO OEM REVERSE TRIGGER WIRES 5E 5F BLACK WIRE RED WIRE WIRES BEING ROUTED TO THE SWITCH PANEL POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T 11 iii Reference diagram below to connect each spade connector to the appropriate spade terminal on the backside of the rocker switch. 5H · Plug in main ground spade connector to PIN #7 (BLACK WIRE) · Plug in ground jumper spade connector to PIN #8 (BLACK WIRE) · Plug in power (green spade connector) to PIN #2 (GREEN WIRE) · Plug in the red spade connector on the Work Light Harness to PIN #3 (RED WIRE) 7 8 2 3 #7 #8 #2 #3 iv Now is time to confirm light works as designed: · Red Running Light · Brake Light · Reverse · White Work Light (with vehicle on or off) NOTE: If you have a turn signal kit hooked up to your Ranger; verify the turn signal feature built in to the light. 12 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T 6 TIDY UP YOUR MACHINE i Go over all your wiring and secure it to the different frame tubes and OEM harnesses. [REFRENCE DIAGRAM A FOR OVERVIEW OF WIRING] NOTE: Stay away from hot or moving components. ii Once all of your wiring is secured with the help of the zip ties, cut all the excess zip ties using side cutter pliers. iii With your wiring neatly routed and secured to the Ranger, reverse steps 1.i. - 1.vi. to reinstall the different Ranger components. POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T 13 WHY RAVEK Stock UTVs don't come with enough storage, lighting, comfort, and protection. That's why we started RAVEK. We live to design, manufacture, and test innovative SxS upgrades that elevate the riding experience. Here's what you can expect from us: · Durable products built to last (100% lifetime guarantee) · UTV upgrades thoughtfully designed & tested by riders · Outstanding installation support (videos & USA customer service) · Constant flow of epic riding content (check out our social media) We're confident your RAVEK product will earn its place on your machine. Please call or e-mail us if we can help. - Harry & Ricky (Brothers & Owners) MESSAGE FROM THE DESIGNER When I designed the UTV Multi-function Tail Light, I thought about all the aspects a UTV rider needs: added visibility, sleek look, and easy installation. This product checks all the boxes, which is why I love it. It makes your machine look meaner and makes you and your ride crew safe at night on the trails. 14 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T POL ARI S RANG E R P LUG & P L AY M U LTI - F U N C TI O N TA I L LI G H T 15 16 P OL ARI S RA N G E R P LU G & P LAY M U LTI - F U N C TI O N TA I L LI G H T