Technical Support - Morningstar Corporation
Energy Storage Partner Program - Morningstar CorporationMSView - Morningstar CorporationProduct Registration - Morningstar Corporation
User Guide for MORNINGSTAR models including: PS-30M ProStar Solar Charging System Controller, PS-30M, ProStar Solar Charging System Controller, Solar Charging System Controller, Charging System Controller, System Controller, Controller
Morningstar Professional Series ProStar 60V PWM Controller | Battle Born Batteries
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DocumentDocumentSpecifications: Nominal Battery Voltage Max. PV Open-Circuit Voltage Maximum Input Current Rated Load Current PS-15/PS-15M 12/24 V 30/60 V 15 A 15 A PS-30/PS-30M 12/24 V 30/60 V 30 A 30 A Operational Configuration: Warning: Shock Hazard Test between all terminals and ground before touching. Power or accessory terminals are NOT electrically isolated from DC input and may be energized with hazardous solar voltage. Switch 1: Load/Lighting Switches 2 & 3: System Voltage Mode Normal Lighting Switch 1 OFF ON Normal Lighting System Voltage Auto 12 24 Switch 2 OFF OFF ON Switch 3 OFF ON OFF AUTO 12 V Switches 4, 5, & 6: Battery Type Selection NOTE: The ProStar Gen3 can be programmed to accommodate a wide range of charging parameters. Consult the battery manufacturer for optimal battery charging settings. 24 V To Change Settings: · On metered models, use the interface on the meter or use the software available at https://www.morningstarcorp.com/msview/. · On non-metered models, use the software available at https://www.morningstarcorp.com/msview/. See the ProStar Installation, Operations, and Maintenance Manual for additional information/guidance. 1 Sealed * 2 Sealed * 3 Sealed * 4 AGM / Flooded * 5 Flooded 6 Flooded 7 L-16 Custom** DIP Switch Setting 4 5 6 Battery Type Absorption Float Equalize Absorption Stage Stage Stage Time (Volts) (Volts) (Volts) (Minutes) Equalize Time (Minutes) Equalize Timeout (Minutes) Equalize Interval (days) LVD (Volts) OFF OFF OFF 1 Sealed* 14.00 13.50 --- 150 --- --- --- 11.5 OFF OFF ON 2 Sealed* 14.15 13.50 14.40 150 60 120 28 11.5 OFF ON OFF 3 Sealed* 14.30 13.50 14.60 150 60 120 28 11.5 OFF ON ON 4 AGM/Flooded* 14.40 13.50 15.10 180 120 180 28 11.5 ON OFF OFF 5 Flooded 14.60 13.50 15.30 180 120 180 28 11.5 ON OFF ON 6 Flooded 14.70 13.50 15.40 180 180 240 28 11.5 ON ON OFF 7 L-16 ON ON ON 8 Custom** 15.40 Custom 13.40 16.00 Custom Custom 180 Custom 180 Custom 240 Custom 14 Custom 11.5 Custom *"Sealed" battery types include Gel and AGM Batteries **Lithium-ion and some other battery types require custom programming. Morningstar provides downloadable settings for selected battery manufacturers here: https://www.morningstarcorp.com/energy-storage-partner-program/ LVR Volts) 12.6 12.6 12.6 12.6 12.6 12.6 12.6 Custom Shared Settings Absorption Extension Voltage Absorption Extension Time Float Exit Time-Out Set Point 12.50 Volts Absorption Time +30 minutes 30 minutes Shared Settings Float Cancel Voltage Equalize Time-Out Temperature Compensation Co-Efficient Set Point 12.10 Volts Equalize Time +60 minutes 30 millivolts / °C / 12 Volts Switch 7: Battery Equalization Mode Manual Equalization Auto-Equalization Switch 7 OFF ON Manual EQ Auto EQ Switch 8: Current Switching Mode PWM Switching Slow Switching Switch 8 OFF ON PWM Switching Slow Switching Contact Information: Technical Support: Support.morningstarcorp.com Phone: 1-215-321-4457 4 © 2022 Morningstar Corporation. All Rights Reserved. MS-001534 rev. D Quick Start Guide Safety Information: Warning: Shock Hazard The ProStar Gen3 controller must be installed by a qualified technician in accordance with the electrical regulations of the country of installation. Metered version shown. Scan QR Code to go directly to the ProStar Gen3 Installation Manual and warranty information online. Warning: Shock Hazard This unit is not provided with a GFDI device. This charge controller must be used with an external GFDI device as required by the Article 690 of the National Electrical Code for the installation location. IMPORTANT: READ the ProStar Gen 3 Installation Manual for safety and regulatory information, instructions on configuration and operation, and warranty information. Warranty Registration: https://www.morningstarcorp.com/product-registration/ In the box: Optional Accessories ProStar Charge Controller Self-Tapping Mounting Screws (x4) Menu Map (2 pages) Tools Required: -- #2 Philips Screwdriver -- 3/16 (5 mm) & 3/32" (2.5 mm) Flathead Screwdriver Remote Meter (RM-1) PV Ground Fault Protection (GFPD-150V ) Remote Temperature Sensor (RTS) Ethernet MeterBus Converter (EMC-1) USB Communications Adapter (UMC-1) PC MeterBus Adapter (MSC) 1 ProStar Gen3 Charge Controller Quick Start Guide Caution: Equipment Damage Do not expose the ProStar CC to weather. Locate in a dry, protected area to prevent equipment damage. Ensure the minimum clearance requirements are followed to provide adequate ventilation and prevent the unit from overheating. 6" 2" 2" Minimum 6" Clearance Requirements Mounting: IMPORTANT: Mount in the orientation shown here with the heat sink fins vertical. Photovoltaic (PV) Array See the Morningstar PV String Calculator at: http://string-calculator.morningstarcorp.com/ () (+) Charging Status/ Error LED SOLAR Battery Status/ Fault LEDs BATTERY ON DIP 1 2 3 4 56 78 SENSE RTS LOAD IMPORTANT: Example only. Actual wiring may vary. READ the ProStar Gen3 Installation, Operations, and Maintenance Manual for mandatory safety requirements. All configuration must comply with local and national electric codes. Consult your local electric authority to ensure compliance. This illustration represents a typical off-grid installation. For use with an inverter, refer to the inverter's installation manual for additional information. DIP Switch Block (enlarged) (See Page 4 for settings) 12345678 LED Indicators: See the ProStar Gen3 Installation Manual for details. DC Load(s) Solar Disconnect* (PV GFP required per NEC 690) RJ-11 Cable DC Load Disconnect* Residential Industrial Communications Lighting Security (--) Voltage Sense Conductor Remote Temperature Sensor Conductor SOLAR BATTERY ON 1 23 4 56 78 SENSE RTS LOAD 1 Push tabs outward to release the terminal cover. Pull the terminal cover Top 2 forward to remove it. SOLAR BATTERY ON 1 2 3 4 56 78 SENSE RTS LOAD Bottom Tighten the 4 self-tapping 3 screws just enough to hold the ProStar in place. 2 IMPORTANT: Do NOT over tighten. #2 Optional Accessories Battery (+) Battery () (+) Voltage Sense Fuse Conductor Remote Meter Ethernet MeterBus Converter Securing hardware not shown. USB Communications Adapter (UMC-1) PC MeterBus Adapter (MSC) Wiring and Torque Requirements Component Wire Size Tool Required Power Terminals Battery Voltage Sense Remote Temperature Sensor 2.5 - 16 mm2 / #14 - 6 AWG 0.25 - 1.0 mm2 / #24 - 16 AWG (included) 3/16"(5 mm) Flathead Screwdriver 3/32" (2.5 mm) Flathead Screwdriver 3/32" (2.5 mm) Flathead Screwdriver Torque (Max) 35 in-lbs. (3.9 Nm) 5 in-lbs. (0.56 Nm) 5 in-lbs. (0.56 Nm) Mounting Screws --- #2 Philips Screwdriver 5 in-lbs. (0.56 Nm) (+) () Battery Disconnect* 6" (15 cm) MAXIMUM Distance from Battery (+) Terminal *Fuse or breaker sizing based on required wire ampacity Battery / Battery Bank LEGEND Negative () Positive (+) Ground Power UP Sequence: 1. Connect Battery/Battery Bank. 2. Connect Solar. Power DOWN Sequence: 1. Disconnect Solar. 2. Disconnect Battery/Battery Bank. DC-to-Ground Bond Primary Ground Electrode Conductor (System Ground) IMPORTANT: Ensure there is only 1 DC Negative-to-Ground Bond in the entire system. 3