This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Download Grizzly G1183 Belt Combo Sander User Manual - PowerToolsManual.Com If your download doesn't start,
MODEL G1183/G1276 HEAVY-DUTY COMBINATION SANDER OWNER'S Manual Copyright © 1989 By Grizzly Industrial, Inc., Revised APRIL, 2011 (TS) Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc. (For models manufactured SINCE 3/10) #0335 printed IN TAIWAN This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury--including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: · Lead from lead-based paints. · Crystalline silica from bricks, cement and other masonry products. · Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table of Contents INTRODUCTION................................................ 2 Manual Accuracy............................................ 2 Contact Info.................................................... 2 Basic Controls................................................ 3 G1183 Machine Data Sheet........................... 4 G1276 Machine Data Sheet........................... 6 SECTION 1: SAFETY........................................ 8 Safety Instructions for Machinery................... 8 Additional Safety for Combination Sanders.............................. 10 SECTION 2: POWER SUPPLY....................... 11 Availability.................................................. 11 Full-Load Current Rating............................ 11 Circuit Information...................................... 11 Circuit Requirements for 110V................... 11 Circuit Requirements for 220V................... 11 Grounding Requirements........................... 12 Extension Cords......................................... 13 Voltage Conversion...................................... 13 SECTION 3: SETUP........................................ 14 Needed for Setup......................................... 14 Unpacking..................................................... 14 Inventory....................................................... 15 Cleanup........................................................ 16 Site Considerations...................................... 17 Weight Load............................................... 17 Space Allocation........................................ 17 Physical Environment................................. 17 Electrical Installation.................................. 17 Lighting....................................................... 17 Mounting....................................................... 18 Assembly...................................................... 18 Table Gap Adjustment.................................. 20 Checking Belt Tracking................................ 21 Dust Collection............................................. 22 Power Connection........................................ 22 Connecting Power...................................... 22 Disconnecting Power................................. 23 Test Run....................................................... 23 SECTION 4: OPERATIONS............................ 24 Operation Overview...................................... 24 Table Tilt....................................................... 25 Sandpaper Selection.................................... 26 Sanding Belt Replacement........................... 26 Disc Sandpaper Replacement...................... 27 Disc Sanding................................................ 27 Belt Sanding................................................. 28 SECTION 5: ACCESSORIES.......................... 30 SECTION 6: MAINTENANCE.......................... 32 Schedule....................................................... 32 Lubrication.................................................... 32 Cleaning & Protecting Machine.................... 32 SECTION 7: SERVICE.................................... 33 Troubleshooting............................................ 33 Tracking Roller & Platen Adjustment........... 35 SECTION 8: WIRING....................................... 37 Wiring Safety Instructions............................. 37 110V Wiring Diagram................................... 38 220V Wiring Diagram................................... 39 SECTION 9: PARTS........................................ 40 Main.............................................................. 40 WARRANTY AND RETURNS......................... 45 INTRODUCTION Manual Accuracy We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake. Also, owing to our policy of continuous improvement, your machine may not exactly match the manual. If you find this to be the case, and the difference between the manual and machine leaves you in doubt, check our website for the latest manual update or call technical support for help. Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine. Contact Info We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster. Grizzly Technical Support 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Email: techsupport@grizzly.com We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com Manufacture Date of Your Machine For your convenience, we post all available manuals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete. -2- Model G1183/G1276 (Mfg. Since 3/10) Basic Controls Having a good understanding of the basic controls of the sander is important to properly set up the machine and successfully complete the test run. Refer to Figure 5 and the following descriptions to gain this understanding. A B C D H E G F Figure 5. Locations of the basic controls. A. Upper Roller Adjustment Screws: Control the tilt of the upper roller and are used to make it parallel with the lower roller for tracking purposes. B. Sanding Belt Quick-Release Tension Lever: When pulled down, releases the tension on the sanding belt for removal/installation. C. Sanding Belt Table Angle Scale: Displays the tilt angle of the belt table. D. Sanding Belt Table Lock Lever: Locks the belt table in place after changing the tilt angle. E. Sanding Disc Table Angle Scale: Displays the tilt angle of the disc table. F. Sanding Disc Table Lock Knob (1 of 2): Locks the disc table in place after changing the tilt angle. G. ON/OFF Switch: Turns the sander ON and OFF. H. Belt Assembly Locking Cap Screw: Secures the sanding belt assembly in place after changing its tilt position. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Model G1183/G1276 (Mfg. Since 3/10) -3- MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1183 COMBINATION SANDER 6" X 48" BELT 12" DISC 3450 RPM Product Dimensions: Weight.............................................................................................................................................................. 144 lbs. Width (side-to-side) x Depth (front-to-back) x Height........................................................ 32-1/2 x 16-1/2 x 29-1/2 in. Footprint (Length x Width)..................................................................................................................... 16-1/2 x 14 in. Shipping Dimensions: Type..................................................................................................................................................... Cardboard Box Content........................................................................................................................................................... Machine Weight.............................................................................................................................................................. 148 lbs. Length x Width x Height....................................................................................................................... 30 x 28 x 18 in. Must Ship Upright................................................................................................................................................... Yes Electrical: Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz Prewired Voltage.................................................................................................................................................. 110V Full-Load Current Rating....................................................................................................... 12A at 110V, 6A at 220V Minimum Circuit Size.......................................................................................................... 15A at 110V, 15A at 220V Connection Type....................................................................................................................................... Cord & Plug Power Cord Included.............................................................................................................................................. Yes Power Cord Length................................................................................................................................................. 5 ft. Power Cord Gauge......................................................................................................................................... 14 AWG Plug Included.......................................................................................................................................................... Yes Included Plug Type................................................................................................................................. 5-15 for 110V Recommended Plug Type...................................................................................................................... 6-15 for 220V Switch Type.................................................................................................................... ON/OFF Push Button Switch Motors: Main Type................................................................................................................. TEFC Capacitor-Start Induction Horsepower................................................................................................................................................ 1 HP Phase............................................................................................................................................ Single-Phase Amps....................................................................................................................................................... 12A/6A Speed................................................................................................................................................ 3450 RPM Power Transfer ............................................................................................................................... Direct Drive Bearings..................................................................................................... Shielded & Permanently Lubricated Model G1183 The information contained herein is deemed accurate as of 8/19/2013 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 -4- Model G1183/G1276 (Mfg. Since 3/10) Main Specifications: Belt Sander Info Sanding Belt Width...................................................................................................................................... 6 in. Sanding Belt Length.................................................................................................................................. 48 in. Sanding Belt Speed........................................................................................................................... 5000 FPM Sanding Belt Tilt..................................................................................................................................... 90 deg. Table Length........................................................................................................................................ 12-1/2 in. Table Width.................................................................................................................................................. 7 in. Table Thickness.................................................................................................................................... 1-1/4 in. Table Tilt.......................................................................................................................... Left 20, Right 45 deg. Table-to-Floor Height................................................................................................................................. 14 in. Max Height of Belt in Vertical Position................................................................................................. 29-1/2 in. Belt Tension Release Type......................................................................................................... Quick Release Platen Type......................................................................................................................................... Cast Iron Platen Length...................................................................................................................................... 14-1/2 in. Platen Width................................................................................................................................................ 6 in. Disc Sander Info Disc Diameter............................................................................................................................................ 12 in. Disc Speed........................................................................................................................................ 3450 RPM Disc Sandpaper Backing Type.................................................................................................................... PSA Table Length........................................................................................................................................ 16-1/2 in. Table Width.................................................................................................................................................. 7 in. Table Thickness........................................................................................................................................... 1 in. Table Tilt.......................................................................................................................... Left 30, Right 45 deg. Table-to-Floor Height............................................................................................................................. 7-1/2 in. Construction Materials Base........................................................................................................................................... Cast Aluminum Table....................................................................................................................................... Ground Cast Iron Frame......................................................................................................................................... Cast Aluminum Disc..................................................................................................................................................... Aluminum Miter Gauge................................................................................................. Die Cast Aluminum/Aluminum Bar Paint......................................................................................................................................................... Epoxy Other Related Info Miter Gauge Slot Width............................................................................................................................. 3/4 in. Miter Gauge Slot Height........................................................................................................................... 3/8 in. Number of Dust Ports....................................................................................................................................... 2 Dust Port Size.................................................................................................................................... 2-1/2, 3 in. Other Specifications: Country Of Origin ............................................................................................................................................. Taiwan Warranty ........................................................................................................................................................... 1 Year Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes Serial Number Location ................................................................................................................... ID Label on Motor ISO 9001 Factory .................................................................................................................................................. Yes CSA Certified .......................................................................................................................................................... No Features: Quick Belt Release Disc Table Positive Stops at 90 deg., Belt Table Positive Stops at 45 and 90 deg. Two Cast-Iron Tables Top Roller has Fine Tracking Knob Miter Gauge Included Model G1183 The information contained herein is deemed accurate as of 8/19/2013 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model G1183/G1276 (Mfg. Since 3/10) -5- MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1276 COMBINATION SANDER 6" X 48" BELT 12" DISC 1725 RPM Product Dimensions: Weight.............................................................................................................................................................. 145 lbs. Width (side-to-side) x Depth (front-to-back) x Height........................................................ 32-1/2 x 16-1/2 x 29-1/2 in. Footprint (Length x Width)............................................................................................................................ 17 x 14 in. Shipping Dimensions: Type..................................................................................................................................................... Cardboard Box Content........................................................................................................................................................... Machine Weight.............................................................................................................................................................. 150 lbs. Length x Width x Height....................................................................................................................... 30 x 28 x 18 in. Must Ship Upright................................................................................................................................................... Yes Electrical: Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz Prewired Voltage.................................................................................................................................................. 110V Full-Load Current Rating....................................................................................................... 12A at 110V, 6A at 220V Minimum Circuit Size.......................................................................................................... 15A at 110V, 15A at 220V Connection Type....................................................................................................................................... Cord & Plug Power Cord Included.............................................................................................................................................. Yes Power Cord Length................................................................................................................................................. 5 ft. Power Cord Gauge......................................................................................................................................... 14 AWG Plug Included.......................................................................................................................................................... Yes Included Plug Type................................................................................................................................. 5-15 for 110V Recommended Plug Type...................................................................................................................... 6-15 for 220V Switch Type.................................................................................................................... ON/OFF Push Button Switch Motors: Main Type................................................................................................................. TEFC Capacitor-Start Induction Horsepower................................................................................................................................................ 1 HP Phase............................................................................................................................................ Single-Phase Amps....................................................................................................................................................... 12A/6A Speed................................................................................................................................................ 1725 RPM Power Transfer ............................................................................................................................... Direct Drive Bearings..................................................................................................... Shielded & Permanently Lubricated Model G1276 The information contained herein is deemed accurate as of 8/19/2013 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 -6- Model G1183/G1276 (Mfg. Since 3/10) Main Specifications: Belt Sander Info Sanding Belt Width...................................................................................................................................... 6 in. Sanding Belt Length.................................................................................................................................. 48 in. Sanding Belt Speed........................................................................................................................... 2500 FPM Sanding Belt Tilt..................................................................................................................................... 90 deg. Table Length........................................................................................................................................ 12-1/2 in. Table Width.................................................................................................................................................. 7 in. Table Thickness.................................................................................................................................... 1-1/4 in. Table Tilt.......................................................................................................................... Left 20, Right 45 deg. Table-to-Floor Height................................................................................................................................. 14 in. Max Height of Belt in Vertical Position................................................................................................. 29-1/2 in. Belt Tension Release Type......................................................................................................... Quick Release Platen Type.......................................................................................................................................... Cast Iron Platen Length...................................................................................................................................... 14-1/2 in. Platen Width................................................................................................................................................ 6 in. Disc Sander Info Disc Diameter............................................................................................................................................ 12 in. Disc Speed........................................................................................................................................ 1725 RPM Disc Sandpaper Backing Type.................................................................................................................... PSA Table Length........................................................................................................................................ 16-1/2 in. Table Width.................................................................................................................................................. 7 in. Table Thickness........................................................................................................................................... 1 in. Table Tilt.......................................................................................................................... Left 30, Right 45 deg. Table-to-Floor Height............................................................................................................................. 7-1/2 in. Construction Materials Base........................................................................................................................................... Cast Aluminum Table....................................................................................................................................... Ground Cast Iron Frame......................................................................................................................................... Cast Aluminum Disc..................................................................................................................................................... Aluminum Miter Gauge................................................................................................. Die Cast Aluminum/Aluminum Bar Paint......................................................................................................................................................... Epoxy Other Related Info Miter Gauge Slot Width............................................................................................................................. 3/4 in. Miter Gauge Slot Height........................................................................................................................... 3/8 in. Number of Dust Ports....................................................................................................................................... 2 Dust Port Size.................................................................................................................................... 2-1/2, 3 in. Other Specifications: Country Of Origin ............................................................................................................................................. Taiwan Warranty ........................................................................................................................................................... 1 Year Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes Serial Number Location ................................................................................................................... ID Label on Motor ISO 9001 Factory .................................................................................................................................................. Yes CSA Certified .......................................................................................................................................................... No Features: Quick Belt Release Top Roller has Fine Tracking Knob Miter Gauge Included Disc Table Positive Stops at 90 deg., Belt Table Positive Stops at 45 and 90 deg. Two Cast-Iron Tables Model G1276 The information contained herein is deemed accurate as of 8/19/2013 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model G1183/G1276 (Mfg. Since 3/10) -7- SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER'S MANUAL. Read and understand this owner's manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use--especially around children. Make workshop kid proof! DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components. EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses. -8- Model G1183/G1276 (Mfg. Since 3/10) WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiececontrol. hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk. hEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearingloss. REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting! INTENdEd usAGE. Only use machine for its intended purpose and never make modifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath! AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase theriskofaccidentalinjury. ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction. FORCING MAChINERY.Donotforcemachine. It will do the job safer and better at the rate for whichitwasdesigned. NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted. sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or loss of control. Before starting, verify machine is stableandmobilebase(ifused)islocked. usE RECOMMENdEd ACCEssORIEs.Consult thisowner'smanualorthemanufacturerforrecommended accessories. Using improper accessorieswillincreasetheriskofseriousinjury. uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended. MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leadingtoseriouspersonalinjuryordeath. ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine. MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug--NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations. GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly. EXPERIENCING dIFFICuLTIEs. If at any time you experience difficulties performing the intendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663. Model G1183/G1276 (Mfg. Since 3/10) -9- Additional Safety for Combination Sanders DISC DIRECTION. Only sand on the downwardmoving left side of the sanding disc. Sanding on the upward-moving right side of the sanding disc forces the operator to rely only on hands (rather than the table) for support, which increases the risk of workpiece "kick-out" and impact/abrasion injuries. WORKPIECE INSPECTION. Nails, staples, knots, or other imperfections in the workpiece can be dislodged and thrown from the sander at a high rate of speed into the operator or bystanders, or cause damage to sandpaper or sander. Never attempt to sand stock that has embedded foreign objects or questionable imperfections. AVOIDING ENTANGLEMENT. Becoming entangled in the moving parts of this machine can cause pinching and crushing injuries. To avoid these hazards, DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and secure. FEEDING WORKPIECE. Forcefully jamming the workpiece into the sanding surface could cause the workpiece to be aggressively grabbed and pull your hands into the sanding surface. Always firmly grasp the workpiece in both hands and ease it into the sandpaper using light pressure. HAND PLACEMENT. Rotating sandpaper can remove a large amount of flesh in a few seconds. Always keep hands away from the sandpaper during operation. Never touch moving sandpaper on purpose. MINIMUM STOCK DIMENSION. Small workpieces can be aggressively pulled from your hands and present injury hazards. Always use a jig or other holding device when sanding small workpieces, and keep your hands and fingers at least 2" away from the sanding surface. WORKPIECE SUPPORT. Workpiece kickback can occur with violent force if the workpiece is not properly supported during operation. Always sand with the workpiece firmly against the table or another support device. SANDING DUST. Sanding creates large amounts of dust and flying chips that can lead to eye injury or respiratory illness. Reduce the risk of these hazards by always wearing approved eye and respiratory protection when using the sander. SANDPAPER CONDITION. Sandpaper that is worn or damaged not only produces poor sanding results, but could fly apart, aggressively grab the workpiece, and throw debris at the operator. Always inspect the sandpaper before operation and replace it if worn or damaged. IN-RUNNING NIP POINTS. The gap between the moving sandpaper and the fixed table/support creates a pinch point for fingers or workpieces; the larger this gap is, the greater the risk of fingers or workpieces getting caught in it. Minimize this risk by adjusting the table no more than 1/16" away from the sandpaper. WORKPIECE INTEGRITY. Only sand solid workpieces that can withstand the forces required for power sanding. Make sure the shape of the workpiece can be properly supported on the table; avoid sanding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when the sanding force is applied. Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. -10- Model G1183/G1276 (Mfg. Since 3/10) SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards. Circuit Information A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.) Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. Full-Load Current Rating at 110V....... 12 Amps Full-Load Current Rating at 220V........ 6 Amps The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating. If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result-- especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section. Model G1183/G1276 (Mfg. Since 3/10) For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Note: The circuit requirements listed in this manual apply to a dedicated circuit--where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation. Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage................................ 110V/120V Cycle...........................................................60 Hz Phase............................................ Single-Phase Circuit Rating....................................... 15 Amps Plug/Receptacle.............................. NEMA 5-15 Circuit Requirements for 220V This machine can be converted to operate on a 220V power supply (refer to Voltage Conversion instructions). This power supply must have a verified ground and meet the following requirements: Nominal Voltage............................... 220V/240V Cycle...........................................................60 Hz Phase............................................ Single-Phase Circuit Rating....................................... 15 Amps Plug/Receptacle.............................. NEMA 6-15 -11- Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. GROUNDED 5-15 RECEPTACLE Grounding Prong 5-15 PLUG Neutral Hot Figure 6. Typical 5-15 plug and receptacle. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided--if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. For 220V operation: The plug specified under "Circuit Requirements for 220V" on the previous page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. GROUNDED 6-15 RECEPTACLE Current Carrying Prongs 6-15 PLUG Grounding Prong Figure 7. Typical 6-15 plug and receptacle. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. -12- Model G1183/G1276 (Mfg. Since 3/10) Extension Cords We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements: Minimum Gauge Size............................12 AWG Maximum Length (Shorter is Better).......50 ft. Voltage Conversion The voltage conversion MUST be performed by an electrician or qualified service personnel. Make sure the power supply circuit for the new voltage meets the specified circuit requirement on Page 11. To convert the machine to 220V: 1.DISCONNECT MACHINE FROM POWER! 2.Replace the 5-15 plug on the power cord with a 6-15 plug. 3.Re-wire the motor as illustrated in the wiring diagram on Page 39. Note: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor. Model G1183/G1276 (Mfg. Since 3/10) -13- SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. Needed for Setup The following are needed to complete the setup process, but are not included with your machine. Description Qty ·Safety Glasses............................................1 · Cleaner/Degreaser......................As Needed ·Disposable Shop Rags...............As Needed ·Additional Person for Lifting........................1 ·Standard Screwdriver #2............................1 ·Phillips Screwdriver #2................................1 ·Hex Wrench 6mm.......................................1 · Wrench 11/16"................................................1 · Wrench 1/2"..................................................1 · Wrench 3/8"..................................................1 · 90° Square..................................................1 · Fine Ruler...................................................1 ·Straight Edge 12"........................................1 ·Dust Collection System...............................1 ·Dust Hose 3"...............................................1 ·Hose Clamp 3"............................................1 ·Dust Hose 21/2"...........................................1 ·Hose Clamp 21/2"........................................1 Unpacking Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, inventory the contents. -14- Model G1183/G1276 (Mfg. Since 3/10) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Shipping Inventory: (Figure 8) Qty A.Sander Assembly........................................1 B.Sanding Belt Table......................................1 C. Belt Table Trunnion.....................................1 D.Dust Port 3".................................................1 E.Disc Table w/Trunnions...............................1 F.Miter Gauge Assembly................................1 G.Dust Hose Assembly 21 /2"..........................1 H.Hardware (Not Shown): --Quick-Release Tension Lever.................1 --Hex Bolts 5/16"-18 x 1"..............................3 --Flat Washers 5/16".....................................3 --Flange Screws 1/4"-20 x 1/2"......................2 --Phillips Head Screws #10-24 x 3/8"..........2 --Hex Wrench 6mm....................................1 A B C D E G F Figure 8. Shipping inventory. NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. Model G1183/G1276 (Mfg. Since 3/10) -15- Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces. There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer's instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes. Before cleaning, gather the following: · Disposable Rags · Cleaner/degreaser (WD·40 works well) · Safety glasses & disposable gloves · Plastic paint scraper (optional) Basic steps for removing rust preventative: 1. Put on safety glasses. 2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 510 minutes. 3. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag. 4. Repeat Steps 23 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. Gasoline or products with low flash points can explode or cause fire if used to clean machinery. Avoid cleaning with these products. Many cleaning solvents are toxic if concentrated amounts are inhaled. Only work in a well-ventilated area. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. Test all cleaners in an inconspicuous area before using to make sure they will not damage paint. -16- Model G1183/G1276 (Mfg. Since 3/10) Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine. Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual. See below for required space allocation. Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Physical Environment The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°104°F; the relative humidity range exceeds 2095% (non-condensing); or the environment is subject to vibration, shocks, or bumps. Electrical Installation Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required. Lighting Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated. Dust Hose 32" Dust Hose 32" Figure 9. Minimum working clearances. Model G1183/G1276 (Mfg. Since 3/10) -17- Mounting The base of this machine has holes that accept 5/8" bolts for mounting the machine to a workbench. We strongly recommend that you mount your machine to a workbench to prevent it from moving during operation. An unexpected movement could result in an injury or property damage. The strongest mounting option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the drill press to the workbench. Assembly To assemble the sander: 1.Unthread the screw cap on the sanding belt table lock lever, remove the lever, then unthread the lock bolt and flat washer from the sander (see Figure 12). Lock Bolt & Flat Washer Hex Bolt Machine Base Flat Washer Workbench Flat Washer Lock Washer Hex Nut Figure 10. Example of a through mount setup. Another option for mounting is a "Direct Mount" where the machine is simply secured to the workbench with a lag screw and flat washer. Screw Cap Lock Lever Figure 12. Sanding belt lock lever. 2.Position the belt table trunnion against the side of the belt housing so that the semicircular flange fits into the keyway, then secure the trunnion in place with the lock bolt that was removed in Step 1 (see Figure 13). Table Trunnion Lag Screw Machine Base Flat Washer Workbench Figure 11. Example of a direct mount setup. -18- Lock Bolt Flange & Keyway Figure 13. Sanding belt table trunnion installed. 3.Re-install the lock lever onto the lock bolt. Model G1183/G1276 (Mfg. Since 3/10) 4.Attach the sanding belt table to the trunnion by finger tightening the (3) 5/16"-11 x 1" hex bolts and 5/16" flat washers from underneath the table, as shown in Figure 14. The hex bolts will be fully tightened when aligning the tables in later steps. 6.Loosen the sanding belt pivot cap screw shown in Figure 16, rotate the sanding belt assembly to the vertical position, then retighten the cap screw to hold it place. x 3 Pivot Cap Screw Figure 14. Sanding belt table installed. 5.Attach the 3" dust port to the bottom of the sanding belt housing with the (2) 1/4"20 x 1/2" Phillips head screws, as shown in Figure 15. Figure 16. Location of the sanding belt pivot cap screw. 7.Attach the dust hose assembly to the lower disc bracket with the (2) #10-24 x 3/8" flange screws, as shown in Figure 17. x 2 x 2 Sanding Belt Dust Port Figure 15. Sanding belt dust port attached. Figure 17. Sanding disc dust hose assembly attached. Model G1183/G1276 (Mfg. Since 3/10) -19- 8.Loosen the sanding disc table lock knobs, then move the trunnion brackets away from the lower disc guard, as shown in Figure 18. Trunnion Bracket (1 of 2) Lock Knob Figure 18. Lock knob and trunnion bracket positioned to receive the table trunnion. 9.Place the sanding disc table trunnions between the bracket and lower disc guard, then tighten the lock knobs to hold the table in place (see Figure 19). Table Gap Adjustment To reduce the risk of in-running nip (pinch) points, yet avoid the risk of the sandpaper contacting the tables, the tables should be adjusted away from the sandpaper no more than 1/16". Note: The procedure for the table gap adjustment is similar for both tables. To adjust the table-to-sandpaper gap: 1.DISCONNECT SANDER FROM POWER! 2. First, check the existing adjustment by sliding the miter gauge into the table T-slot, then positioning a 90° square flat against the miter face and up against the sanding surface, as shown in Figure 20. Table Trunnion Figure 19. Sanding disc table trunnion secured by the lock knob. -20- Figure 20. Positioning the miter gauge and square for aligning the table. --If the square is flat against the miter face and the sanding surface, and the table is no more than 1/16" away from the sandpaper for both tables, no adjustments are needed. Fully tighten the hex bolts underneath the table. Continue to the Checking Belt Tracking procedure. --If the square is not flat against the sanding surface as it remains flat against the miter face, or the table is not at least 1/16" away from the sanding surface, continue with the next step. Model G1183/G1276 (Mfg. Since 3/10) 3.Loosen the hex bolts underneath the table that secure it to the trunnion(s). Note: The sanding belt table has three hex bolts (see Figure 21), and the sanding disc table has two hex bolts on both sides of the table (see Figure 22). Hex Bolts Figure 21. Sanding belt trunnion hex bolts. Hex Bolts Figure 22. Sanding disc trunnion hex bolts (2 of 4 shown). 4.Adjust the table so that when the square is flat against the miter face and the sanding surface at the same time, and that the table is no more than 1/16" away from the sandpaper, then re-tighten the hex bolts. 5.Repeat Step 2 to make sure the table is properly positioned. If necessary, repeat Steps 34 until it is. Checking Belt Tracking Proper belt tracking depends on two conditions: 1) The platen height, and 2) the upper roller parallelism. The upper belt roller is designed with a slight crown in the middle, and the belt platen should be even with the highest point of this crown to ensure proper belt tracking. Additionally, the upper roller should be parallel to the lower roller so that the sanding belt rides evenly in the middle of the rollers. To check the belt tracking: 1.DISCONNECT SANDER FROM POWER! 2.Put on heavy leather gloves to protect your hands from the abrasive sandpaper 3.Rotate the sandpaper belt down toward the table several times by hand--NOT by power--as fast as possible (see Figure 23). --If the belt stays centered on the rollers, continue to the Dust Collection procedure on Page 22. --If the belt begins moving to one side or the other, perform the Tracking Roller & Platen Adjustment on Page 35 to make sure the belt tracks properly. Model G1183/G1276 (Mfg. Since 3/10) Figure 23. Rotating the sanding belt to check belt tracking. -21- Dust Collection DO NOT operate the Model G1183/G1276 without an adequate dust collection system. This sander creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at: 3" Dust Port................................. 220 CFM 21/2" Dust Hose........................... 150 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. To connect the sander to the dust collection system: 1. Fit the dust hoses over both dust ports, as shown in Figure 24, and secure them in place with hose clamps. 2.Tug the hoses to make sure they do not come off. Note: A tight fit is necessary for proper performance. Figure 24. Dust hoses attached. -22- Model G1183/G1276 (Mfg. Since 3/10) Power Connection After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply. To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine. Connecting Power 1. Turn the machine power switch OFF. 2. Insert the power cord plug into a matching power supply receptacle. The machine is now connected to the power source. Figure 25. Connecting power. Disconnecting Power 1. Turn the machine power switch OFF. 2. Grasp the molded plug and pull it completely out of the receptacle. Do not pull by the cord as this may damage the wires inside. Test Run Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 33. If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance. To test run the machine: 1.Make sure you have read the safety instructions at the beginning of the manual and that the machine is setup properly. 2.Make sure all tools and objects used during setup are cleared away from the machine. Important: When turning the sander ON, if the sanding belt begins to track to one side or the other, immediately turn the machine OFF and disconnect it from power. Then, perform the Tracking Roller & Platen Adjustment procedure on Page 35. 3.Turn the machine ON. 4.Listen to and watch for abnormal noises or actions. The machine should run smoothly with little or no vibration or rubbing noises. --Strange or unusual noises should be investigated and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. 5.Turn the machine OFF. Figure 26. Disconnecting power. Model G1183/G1276 (Mfg. Since 3/10) -23- SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from experienced machine operators, and do additional research outside of this manual by reading "howto" books, trade magazines, or websites. To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating. Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine. To complete a typical operation, the operator does the following: 1.Examines the workpiece to make sure it is suitable for sanding. 2.Adjusts the table tilt, if necessary, to the correct angle for the operation. 3.Makes sure the sandpaper is in good condition and properly mounted. 4.Puts on safety glasses and a respirator, and turns the dust collection system ON. 5.Starts the sander. 6.Makes sure the sanding belt is tracking properly. 7. Feeds the workpiece slowly into the sandpaper while maintaining firm pressure on the workpiece against the table or miter gauge. Keeps hands and fingers away from the moving sandpaper. 8.Stops the machine. NOTICE If you have never used this type of machine or equipment before, We strongly recommend that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -24- Model G1183/G1276 (Mfg. Since 3/10) Table Tilt Angle sanding is performed with the table tilted away from 0° (perpendicular to the sanding surface). Compound angles are sanded using a combination of table tilt and miter gauge angle. Table Tilt Ranges Sanding Belt Table........................... -45° to +45° Sanding Disc Table.......................... -40° to +30° Both tables have an adjustable positive stop that is used to quickly return the table to 0°. The belt table has an additional stop at -45° and uses a flip stop to engage the stops. The disc table has an additional stop at -40° underneath the table (see Figures 2729). Lock Lever Pointer & Scale 0° Positive Stop Lock Knob (1 of 2) Pointer & Scale Figure 28. Sanding disc table tilting controls. Flip Stop Positive Stops Figure 27. Sanding belt table tilting controls. -40° Positive Stop Figure 29. Sanding disc table -40° positive stop. No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. Model G1183/G1276 (Mfg. Since 3/10) -25- Sandpaper Selection Sanding a workpiece smooth requires using progressively smaller grit sandpaper until the desired finish is attained. The abrasiveness of sandpaper is designated in grit size--the larger the number, the finer the abrasive and the smaller the scratches. Thus, 100 grit is finer than 60 grit. Typically, sanding operations start with a coarse grit and progressively work through the finer (larger number) grits until the desired finish is achieved. Avoid skipping a grit to achieve the best results. Choosing the correct grits involve many factors, such as the workpiece condition, type/hardness, and the desired finish. There are many types of sanding belts and discs to choose from. We recommend Aluminum Oxide for general workshop environments. Below is a chart that groups abrasives into different classes and shows which grits fall into each class. Grit Class Usage 36 Extra Coarse Rough sawn boards, thickness sanding, and glue removal. 60 Coarse Thickness sanding and glue removal. 80100 Medium Removing planer marks and initial finish sanding. 120180 Fine Finish sanding. To ensure good sanding results, never skip more than 50 grit with each sandpaper change. -26- Sanding Belt Replacement The Model G1183/G1276 ships with a pre-installed 80-grit, 6" x 48" sanding belt. Tools Needed Qty Phillips Head Screwdriver #2.............................1 To change the sanding belt: 1.DISCONNECT SANDER FROM POWER! 2.Loosen the four Phillips head screws that secure the left cover of the sanding belt housing, then remove the cover. 3.Pull the spring-loaded quick-release tension lever forward to lower the top roller, then remove the sanding belt. Note: Typically, sanding belts have a direction arrow printed on the inside. Match this arrow with the direction arrow label on top of the sanding belt housing (see Figure 30). This will ensure that belt seams are correctly oriented for longer belt life. Direction Label Quick-Release Tension Lever Figure 30. Replacing sanding belt. 4. While still holding the tension lever down, center the new belt on the top roller, then release the tension lever. 5. Perform the Checking Belt Tracking on Page 21 to ensure the new belt will track properly during operation. Model G1183/G1276 (Mfg. Since 3/10) Disc Sandpaper Replacement The Model G1183/G1276 sander ships with a preinstalled 80-grit, 12" diameter adhesive-backed sanding disc. The sanding disc sticks to the surface of the cast iron disc platen, using the pressure-sensitive adhesive (PSA) backing. The sandpaper can be replaced without removing the table or dust port. To replace the disc sandpaper: 1. DISCONNECT SANDER FROM POWER! 2.Peel off the old sandpaper, clean the disc surface with mineral spirits, then wipe it dry. 3.Peel back the protective layer on one-half of the sandpaper disc and fold it against the remaining half. 4.Slip the half with the protective layer between the disc and the table edge (see Figure 31 for an example). Disc Sanding Only sand on the downward-moving left side of the sanding disc. Sanding on the upwardmoving right side of the sanding disc forces the operator to rely only on hands (rather than the table) for support, which increases the risk of workpiece "kick-out" and impact/ abrasion injuries. Refer to Figures 3235 for examples of sanding operations that are possible with the sanding disc. Figure 32. Example photo of 90° disc sanding. Figure 31. Example photo of installing the sandpaper disc. 5. Position the exposed adhesive on the upper half of the aluminum disc that extends above the table. Once it is positioned evenly across the disc, press the adhesive onto the surface. 6. Rotate the disc so the lower half is above the table. Peel off the other half of the protective paper, then press the remaining sandpaper against the disc so adhesion is complete. Model G1183/G1276 (Mfg. Since 3/10) Figure 33. Example of miter sanding. -27- Belt Sanding The sanding belt removes material faster than the sanding disc, and can be secured at any angle from horizontal to completely vertical with the use of the pivot cap screw shown in Figure 36. Figure 34. Example of compound angle sanding. Figure 35. Example of round workpiece sanding. Pivot Cap Screw Figure 36. Positioning the sanding belt assembly. If the sanding belt or table unexpectedly moves when sanding, your hands could slip and contact the moving sandpaper, resulting in abrasion injuries. Always make sure the table lock lever and the sanding belt pivot cap screw are tight before operation. -28- Model G1183/G1276 (Mfg. Since 3/10) Always sand with the workpiece supported by the table. Relying only hands to support the workpiece increases the risk of workpiece "kick-out" and impact/abrasion injuries. Refer to Figures 3740 for examples of sanding operations that are possible with the belt sanding assembly. Figure 39. Example of vertical miter sanding. Figure 37. Sanding workpiece in horizontal position. Figure 38. Example of end grain sanding. Figure 40. Examples of vertical face and edge sanding. Sanding workpieces with high-resin content or with applied finishes can quickly contaminate the sandpaper beyond the point where it can be properly cleaned. This will produce poor sanding results. In this case, use a different workpiece, remove the applied finishes, or frequently clean/replace the sandpaper strip. Model G1183/G1276 (Mfg. Since 3/10) -29- SECTION 5: ACCESSORIES Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. G2405--Safety Push Blocks Made of high-impact molded plastic, these safety push blocks have a layer of friction rubber on the bottom that grabs your workpiece as you press down. We strongly recommend these for use with sanders, jointers, router tables, shapers and table saws. Measures 3" x 6". 6" x 48" Aluminum Oxide Sanding Belts Our aluminum oxide sanding belts are available in grits from 60220 and packs of two. Grit Model 60 Grit, 2 pack ......................................... G1214 80 Grit, 2 pack.......................................... G4283 100 Grit, 2 pack........................................ G1215 120 Grit, 2 pack........................................ G4284 150 Grit, 2 pack........................................ G1216 180 Grit, 2 pack........................................ G4285 220 Grit, 2 pack........................................ G4286 12" PSA Aluminum Oxide Sanding Discs Our aluminum oxide sanding discs are manufactured in ISO 9002 factories to ensure the highest quality and are available in packs of two. Grit Model 60 Grit....................................................... G1220 80 Grit....................................................... G4255 100 Grit..................................................... G1221 120 Grit..................................................... G4256 150 Grit..................................................... G1222 180 Grit..................................................... G4257 220 Grit..................................................... G4258 -30- Figure 41. G2405 Safety Push Blocks. T20501--Face Shield Crown Protector 4" T20502--Face Shield Crown Protector 7" T20503--Face Shield Window T20452--"Kirova" Anti-Reflective S. Glasses T20451--"Kirova" Clear Safety Glasses H0736--Shop Fox® Safety Glasses H7194--Bifocal Safety Glasses 1.5 H7195--Bifocal Safety Glasses 2.0 H7196--Bifocal Safety Glasses 2.5 T20502 T20452 T20503 T20451 H7194 H0736 Figure 42. Eye protection assortment. Model G1183/G1276 (Mfg. Since 3/10) Pro-Stik® Abrasive Belt Cleaners G1511--Small: (11/2" x 11/2" x 81/2") G1512--Large: (2 " x 2" x 12") H2499--Small Half-Mask Respirator H3631--Medium Half-Mask Respirator H3632--Large Half-Mask Respirator H3635--Cartridge Filter Pair P100 Wood dust has been linked to nasal cancer and severe respiratory illnesses. If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses! Figure 43. Pro-Stik® Belt Cleaners. G0710--Wall Hanging Dust Collector Mount this 1 HP Dust Collector to your wall and keep precious floor space free of clutter. With 450 CFM, this dust collector will handle just about any dust producing machine in your shop. Add a couple of blast gates and a Y fitting and you've got a small dust collection system. A simple mounting bracket allows you to hang this dust collector on the wall, or lift it off to use in a horizontal position on the floor. Very versatile! Figure 45. Half-mask respirator with disposable cartridge filters. Heavy-Duty Birch Workbench H8361--60" x 30" H8362--72" x 36" Sized to fit the needs of any shop, these Super Heavy-Duty Birch Workbenches have solid 3" thick tops. The solid wood end vise measures 143/4" wide (H8361) or 173/4" (H8362) and has a 7" maximum capacity. Stable laminated birch provides strength and durability. Figure 44. G0710 Dust Collector. Model G1183/G1276 (Mfg. Since 3/10) Figure 46. H8362 Super Heavy-Duty Birch Workbench. -31- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Before & During Operation: ·Loose mounting bolts. · Damaged, excessively worn, or clogged sandpaper. · Worn or damaged switch or wires. ·Excessive dust build-up. ·Efficiency of the dust collection system. · Any other unsafe condition. Lubrication All bearings on the sander are permanently lubricated and sealed, and they need no further attention unless they require replacement. Cleaning & Protecting Machine Cleaning the Model G1183/G1276 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use-- this ensures moisture from wood dust does not remain on bare metal surfaces. Then apply a nonstaining rust preventative that does not contain silicone or oil. Cleaning Sandpaper When the sandpaper surface becomes clogged with resin or gummy sawdust, the efficiency of the sanding operation is significantly reduced and can leave glazed or gouge marks in the workpiece. Regularly clean the belt and disc sandpaper by using crepe-rubber cleaners (see Accessories on Page 31 for options from Grizzly). -32- Model G1183/G1276 (Mfg. Since 3/10) SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Symptom Machine does not start or a breaker trips. Machine stalls or is underpowered. Machine has vibration or noisy operation. Possible Cause Possible Solution 1.Power supply switched OFF or at fault. 2.Plug/receptacle at fault/wired wrong. 1.Ensure power supply is on/has correct voltage. 2.Test for good contacts; correct the wiring. 3.Motor connection wired wrong. 3. Correct motor wiring connections. 4. Wall circuit breaker tripped. 4.Ensure circuit size is correct/replace weak breaker. 5. Wiring open/has high resistance. 5. Check/fix broken, disconnected, or corroded wires. 6.Start capacitor at fault. 7.Motor ON/OFF switch at fault. 8.Motor at fault. 6.Test/replace if faulty. 7.Replace switch. 8.Test/repair/replace. 1. Feed rate too aggressive. 1.Decrease feed rate. 2.Machine undersized for task. 2. Clean/replace sandpaper; reduce feed rate/sanding depth. 3. Workpiece material not suitable for 3.Only sand wood, ensure moisture is below 20%. machine. 4.Motor wired incorrectly. 4. Wire motor correctly. 5.Plug/receptacle at fault. 5.Test for good contacts/correct wiring. 6.Motor bearings at fault. 6.Test/repair/replace. 7.Motor overheated. 7. Clean motor, let cool, and reduce workload. 8.Motor at fault. 8.Test/repair/replace. 1.Motor or component loose. 1.Inspect/replace damaged bolts/nuts, and re-tighten with thread locking fluid. 2.Incorrectly mounted to workbench. 3.Motor fan rubbing on fan cover. 4.Motor mount loose/broken. 2.Secure stand to workbench, reposition to level surface, or shim. 3. Fix/replace fan cover; replace loose/damaged fan. 4.Tighten/replace. 5.Sanding disc out of balance or loose. 5.Tighten disc hub or replace disc. 6. Broken/defective sanding belt. 6.Replace sanding belt (see Page 26). 7.Tables are loose. 7.Tighten table locks. 8.Motor bearings at fault. 8.Test by rotating shaft; rotational grinding/loose shaft 9.Sanding belt roller bearings at fault. requires bearing replacement. 9.Replace bearings. Model G1183/G1276 (Mfg. Since 3/10) -33- Symptom Sanded surface not square. Deep sanding grooves or scars in workpiece. Grains rub off the belt or disc easily. Sanding surfaces clog quickly or burn. Burn marks on workpiece. Glazed sanding surfaces. Workpiece frequently gets pulled out of your hand. Belt slips on rollers. Possible Cause 1. Work table not perpendicular to belt or disc. 2.Miter gauge not square to disc. 1.Sandpaper too coarse for the desired finish. 2. Workpiece sanded across the grain. 3.Too much sanding force on workpiece. 4. Workpiece held still against the belt/disc. 5.Sandpaper clogged. 1.Sanding belt/disc has been stored in an incorrect environment. 2.Sanding belt/disc has been folded or smashed. 1.Too much pressure against belt/disc. 2.Sanding softwood, or stock has surface residue. 1.Using too fine of sanding grit. 2.Using too much pressure. 3. Work held still for too long. 1.Sanding wet stock. 2.Sanding stock with high residue. 1.Not properly supporting the workpiece. 2.Starting the workpiece on a leading corner. 1. Back of belt or belt rollers are glazed or have oily substance. 2. Quick-release tension spring at fault. Possible Solution 1.Adjust work table square to sanding belt and disc (see Page 20). 2.Adjust face of the miter gauge square to disc or belt. 1.Use a finer grit sanding belt/disc. 2.Sand with the grain. 3.Reduce pressure on workpiece while sanding. 4. Keep workpiece moving while sanding on the belt/ disc. 5. Clean/replace sandpaper. 1.Store sanding belt/disc away from extremely dry or hot temperatures. 2.Store sanding belt/disc flat, not folded or bent. 1.Reduce pressure on workpiece while sanding. 2.Use different stock. Or, accept the characteristics of the stock and plan on cleaning or replacing belts or discs frequently. 1.Use a coarser grit sanding belt/disc. 2.Reduce pressure on workpiece while sanding. 3.Do not keep workpiece in one place for too long. 1.Dry stock properly before sanding. 2.Use different stock. Or, accept the characteristics of the stock and plan on cleaning/replacing belts/discs frequently. 1.Hold the workpiece firmly against the miter gauge and table. 2.Start workpiece on a trailing corner. 1.Replace sanding belt; clean belt rollers with mineral spirits and let dry. 2.Replace tension spring assembly. -34- Model G1183/G1276 (Mfg. Since 3/10) Tracking Roller & Platen Adjustment To ensure proper belt tracking, the belt platen must be even with the upper roller crown and the upper and lower rollers must be parallel. To adjust the roller and platen: 1.DISCONNECT SANDER FROM POWER! 1.Remove the side cover and table from the belt assembly. 2.Pull the quick-release tension lever down, then remove the sanding belt, as shown in Figure 47. Quick-Release Tension Lever Figure 47. Removing the sanding belt. 3.If the sanding belt assembly is not already horizontal, loosen the cap screw shown in Figure 48 and lower the assembly to the horizontal position. 4. Place the straightedge over the platen and upper roller aligned with the middle of the roller (the crown at the highest point), as shown in Figure 49. Platen Cap Screw Upper Roller Figure 49. Comparing the platen height with the upper roller crown. --If the platen is not even with or is higher than the upper roller crown, loosen the platen cap screw shown in Figure 49, adjust the platen even with the middle of the top roller, then re-tighten the cap screw to secure the platen in place. 5.Replace the sanding belt, put on gloves to protect your hands, then rotate it several times by hand--NOT by power. --If the sanding belt tracks steadily in the middle of the rollers without moving to one side or the other, no other adjustments are necessary. Continue to Step 11. --If the sanding belt does track to one side or the other, continue with next step. Loosen this pivot cap screw. Figure 48. Location of the cap screw that secures the rotation of the belt assembly. Model G1183/G1276 (Mfg. Since 3/10) -35- 6. Fully loosen the locking thumb wheels on both of the roller adjustment screws shown in Figure 50. Adjustment Screws & Locking Thumb Wheels Figure 50. Upper roller adjustment screws and locking thumb wheels. 7. Back out the adjustment screws so that they are not against the belt housing. Note: The next step is matter of trial-anderror until you attain proper belt tracking. The adjustment screws control the tilt of the upper roller to make it parallel with the lower roller, which affects the belt tracking. 8.Make small changes to the adjustment knobs as you continue to rotate the sanding belt by hand. 9. When the sanding belt continues to track in one position on the rollers, make sure both adjustment screws are making contact with the belt housing, then re-tighten the locking thumb screws. 10.Repeat Step 4 to make sure the platen is still even with the crown of the upper roller. 11.Replace the side cover and table to the belt assembly before connecting the sander to power. 12. When first connecting the sander to power after this, turn it ON and watch the belt tracking closely. --If the sanding belt begins to track to one side or the other, immediately turn the machine OFF and disconnect it from power. Then, repeat this procedure until the belt tracks properly. -36- Model G1183/G1276 (Mfg. Since 3/10) SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. Wiring Safety Instructions SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors. CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. Model G1183/G1276 (Mfg. Since 3/10) -37- 110V Wiring Diagram Figure 51. Switch and motor wiring. A1 A2 A3 A1 A2 A3 ON/OFF B1 B2 B3 Switch B1 B2 B3 Motor (viewed from bottom) Run Capactitor 25M 350V Ground Start Capactitor 200M 250V Hot Neutral Ground 110VAC NEMA 5-15 (As Recommended) -38- READ ELECTRICAL SAFETY ON PAGE 37! Model G1183/G1276 (Mfg. Since 3/10) 220V Wiring Diagram A1 A2 A3 A1 A2 A3 ON/OFF B1 B2 B3 Switch B1 B2 B3 Motor (viewed from bottom) Run Capactitor 25M 350V Ground Start Capactitor 200M 250V Hot Ground G 220VAC NEMA 6-15 (As Recommended) Hot Model G1183/G1276 (Mfg. Since 3/10) READ ELECTRICAL SAFETY -39- ON PAGE 37! -40- SECTION 9: PARTS Main Breakdown 24 25 27 22 113 20 19 21 105 107 18 11 104 106 109 14 15 28 29 131 26 23 55 34 25 24 60 61 94 62 63 52 32 31 30 95 65 64 68 67 72 70 66 57 73 77 53 96 33 84 130 83 82 66 71 58 56 76 78 80 81 74 75 79 56 134 115 93 92 91 86 88 85 87 89 90 98 97 116 Model G1183/G1276 (Mfg. Since 3/10) 16 17 1 10 133 132 118 9 8 137 7V2-1 127 126 111 4 12 13 7V2-2 6 5 4 69 3 2 35 43 128 49 36V2 48 37 47 42 129 46 39 45 38 121 40 41 122 119 135 44 128 43 42 40 124 41-1 125 123 51 50 120 129 99 100 103 102 136 108 101 100 59 54 110 Main Parts List REF PART # 1 P1183001 2 P1183002 3 PB06M 4 PFS03 5 PTLW01 6 P1183006 7V2-1 PC200H 7V2-2 PC025A 8 P1183008 9 PS13 10 P1183010 11 PCAP31M 12 PW02 13 PB24 14 P1183014 15 PB11 16 PW07 17 PN02 18 P1183018 18 P1276018 19 P1183019 19 P1276019 20 PK16M 21 PK126M 22 P6206ZZ 23 P1183023 24 PB32 25 PW07 26 P6206ZZ 27 P1183027 28 P1183028 28 P1276028 29 P1183029 29 P1276029 30 P1183030 31 P1183031 32 PN18 33 PN01M 34 PSS12M 35 P1183035 36V2 P1183036V2 37 PS06 38 PW03 39 PS01 40 P1183040 41 P1183041 41-1 P1183041-1 DESCRIPTION BASE ALUMINUM BASE PLATE PLASTIC HEX BOLT M8-1.25 X 12 FLANGE SCREW 10-24 X 3/8 EXT TOOTH WASHER #10 CAPACITOR CLIP S CAPACITOR 200M 250V 1-1/2 X 3-1/8 R CAPACITOR 25M 350V 1-1/2 X 3-5/8 PUSH BUTTON SWITCH 110/220V PHLP HD SCR 10-24 X 1-1/4 MOTOR BASE CAP SCREW M8-1.25 X 25 FLAT WASHER 3/8 HEX BOLT 3/8-16 X 1-1/4 MOTOR HOUSING HEX BOLT 5/16-18 X 1-1/2 FLAT WASHER 5/16 HEX NUT 5/16-18 STATOR 2-P 160 X 80 X 55MM (G1183) STATOR 4-P 160 X 80 X 55MM (G1276) STATOR SHAFT (G1183) STATOR SHAFT (G1276) KEY 5 X 5 X 65 KEY 5 X 5 X 32 BALL BEARING 6206ZZ RIGHT MOTOR COVER HEX BOLT 5/16-18 X 5/8 FLAT WASHER 5/16 BALL BEARING 6206ZZ LEFT MOTOR COVER CONTACT PLATE (G1183) CONTACT PLATE (G1276) CENTRIFUGAL SWITCH (G1183) CENTRIFUGAL SWITCH (G1276) LOWER BELT ROLLER 5" ROLLER FLANGE 25MM HEX NUT 1-8 LH HEX NUT M6-1 SET SCREW M6-1 X 25 UPPER DISC GUARD LOWER DISC HOUSING V2.03.10 PHLP HD SCR 10-24 X 3/8 FLAT WASHER #10 PHLP HD SCR 10-24 X 1/2 SHOULDER STUD 7/16-14 REAR TRUNNION FRONT TRUNNION REF PART # 42 PW04 43 P1183043 44 P1183044 45 PS18 46 P1183046 47 PRP32M 48 PSS12M 49 PN01M 50 PSS01 51 PN02 52 P1183052 53 PCAP12M 54 P1183054 55 P1183055 56 PCAP13M 57 PW07 58 PW02 59 PSS01M 60 PR05M 61 P6203ZZ 62 P1183062 63 P6204ZZ 64 P1183064 65 PR10M 66 PCAP01M 67 PN01M 68 P1183068 69 PW01M 70 P1183070 71 PCAP14M 72 P1183072 73 P1183073 74 P1183074 75 P1183075 76 PRP33M 77 PN08 78 P1183078 79 PSS01M 80 P1183080 81 PRP33M 82 P1183082 83 P1183083 84 PRP19M 85 P1183085 86 PW04 87 P1183087 88 P1183088 DESCRIPTION FLAT WASHER 7/16 STAR KNOB POINTER PHLP HD SCR 10-24 X 1/4 STOP BLOCK ROLL PIN 6 X 40 SET SCREW M6-1 X 25 HEX NUT M6-1 SET SCREW 5/16-18 X 1 HEX NUT 5/16-18 BELT HOUSING CAP SCREW M8-1.25 X 40 SANDING DISC ALUMINUM BELT PLATEN CAP SCREW M8-1.25 X 30 FLAT WASHER 5/16 FLAT WASHER 3/8 SET SCREW M6-1 X 10 EXT RETAINING RING 15MM BALL BEARING 6203ZZ UPPER BELT ROLLER 3-1/2" BALL BEARING 6204ZZ ECCENTRIC SHAFT EXT RETAINING RING 22MM CAP SCREW M6-1 X 16 HEX NUT M6-1 SHAFT BRACKET FLAT WASHER 8MM RETAINING PLATE CAP SCREW M8-1.25 X 20 KNURLED CHECK NUT M8-1.25 KNURLED BOLT M8-1.25 X 40 TORSION SPRING 9-1/2 X 4MM LEVER HOLDER ROLL PIN 6 X 50 HEX NUT 3/8-16 BELT TENSION LEVER SET SCREW M6-1 X 10 STOP BLOCK ROLL PIN 6 X 50 TRUNNION PIVOT PLATE ROLL PIN 4 X 14 STUD-UDE 7/16-14 X 2-7/8 1-3/16, 11/16 FLAT WASHER 7/16 LOCK LEVER NUT 7/16-14 LOCK HANDLE Model G1183/G1276 (Mfg. Since 3/10) -41- REF PART # 89 P1183089 90 P1183090 91 P1183091 92 PW03 93 PS18 94 P1183094 95 PRIV001M 96 P1183096 97 PW07 98 PB03 99 P1183099 100 P1183100 101 P1183101 102 PB07 103 PW07 104 P1183104 105 P1183105 106 PFS20 107 P1183107 107 P1276107 108 PRIV001M 109 P1183109 110 P1183110 111 P1183111 Main Parts List DESCRIPTION COMPRESSION SPRING LOCK HANDLE SCREW ALUMINUM POINTER FLAT WASHER #10 PHLP HD SCR 10-24 X 1/4 DEGREE SCALE STEEL FLUTED RIVET 2 X 5MM BELT SANDER TABLE FLAT WASHER 5/16 HEX BOLT 5/16-18 X 1 DISC SANDER TABLE TABLE TRUNNION DEGREE SCALE HEX BOLT 5/16-18 X 3/4 FLAT WASHER 5/16 BELT GUARD MOTOR FAN PLASTIC FLANGE SCREW 1/4-20 X 1/2 ROTOR 2-POLE 80 X 50MM (G1183) ROTOR 4-POLE 80 X 50MM (G1276) STEEL FLUTED RIVET 2 X 5MM SANDING BELT 6" X 48" 80-GRIT SANDING DISC 12" 80-GRIT POWER CORD 14G 3C 6FT 5-15 REF PART # 113 P1183113 113 P1276113 115 P1183115 116 P1183116 118 P1183118 119 P1183119 120 P1183120 121 P1183121 122 PFS03 123 P1183123 124 PW07 125 PB09 126 P1183126 127 P1183127 128 PRP32M 129 PRP33M 130 PSS12M 131 P1183131 132 P1183132 133 PN07 134 PFS16 135 P1183135 136 PAW06M 137 P1183137 DESCRIPTION MOTOR 1HP 110/220V 3450RPM (G1183) MOTOR 1HP 110/220V 1725RPM (G1276) SANDING BELT DUST PORT 3" MITER GAUGE ASSEMBLY SWITCH PLATE HOSE CLAMP 1-1/2" DUST HOSE 1-1/2" X 10" DUST CHUTE FLANGE SCREW 10-24 X 3/8 LOWER DISC BRACKET COVER FLAT WASHER 5/16 HEX BOLT 5/16-18 X 1/2 FLAT WASHER #10 COPPER CAPACITOR END CAP ROLL PIN 6 X 40 ROLL PIN 6 X 50 SET SCREW M6-1 X 25 CENTRIFUGAL SWITCH BRACKET SWITCH BOX HEX NUT 10-24 FLANGE SCREW 1/4-20 X 1/2 DUST HOSE ADAPTER 2-1/2" X 1-1/2" HEX WRENCH 6MM STRAIN RELIEF Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -42- Model G1183/G1276 (Mfg. Since 3/10) WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State_________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. How did you learn about us? ____ Advertisement ____ Card Deck ____ Friend ____ Website ____ Catalog ____ Other: 2. Which of the following magazines do you subscribe to? ____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rifle ____ Shop Notes ____ Shotgun News ____ Today's Homeowner ____ Wood ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker's Journal ____ Other: CUT ALONG DOTTED LINE 3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $40,000-$49,000 ____ $70,000+ 4. What is your age group? ____ 20-29 ____ 50-59 ____ 30-39 ____ 60-69 ____ 40-49 ____ 70+ 5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years 6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+ 7. Do you think your machine represents a good value? _____ Yes _____No 8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No 9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10. Comments: _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE WARRANTY AND RETURNS WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly's sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly's liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a "Return Number,'' which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.Adobe PDF Library 10.0.1 Adobe InDesign CS6 (Macintosh)