ASPECT® 200

Model: IM3109 | Revision: REV06 | Date: 05/2022

Code: 50455

Spare Parts Overview

The following tables detail the spare parts for the Lincoln Electric ASPECT 200 welding machine, organized by assembly. Each assembly is referenced by a figure and a quantity required per unit.

Assembly Page Name	A	B	C	D	E	F
Machine Main Assembly	1	1	1	1	1	1
Machine Front Assembly	1	1	1	1	1	1
Machine Rear Assembly	1	1	1	1	1	1
Machine Output Assembly	1	1	1	1	1	1
Machine Output Power Assembly	1	1	1	1	1	1
Machine Inverter/Boost Board Assembly	1	1	1	1	1	1

Machine Main Assembly (Figure A-D-E)

Item	Description	Part Number	QTY	1
1	WRAP ASSEMBLY KIT (INCLUDES WRAPARAUND+LINCOLN LOGO +WARRANTY STICKER+WARNING STICKER)	R-3119-014-1R	1	X
2	HF CAPACITORS BOARD	W05X1516R	1	X
3	INPUT BOARD	W05X1604-2R	1	X
4	HF BOARD	W05X1615-2R	1	X
5	EMI FILTER BOARD	W05X1665-1R	1	X
6	BRIDGE 3PH 60A 1200V	W4100021R	1	X
7	CAPACITORS FILTER	R-5141-041-1R	1	X
8	BB CHOKE	W58X1602R	1	X
9	OUTPUT CHOKE	W58X1635R	1	X
10	MAIN TRANSFORMER	W59X1624R	1	X
11	HF TRANSFORMER	W59X1664R	1	X
12	BOTTOM BASE	W93X1421R	1	X
13	FRONT / REAR HANDLE	W95X1146R	2	X
14	HANDLE	W92X0228-5R	1	X
15	CORNER BAMPER	W95X1147R	4	X

Machine Front Assembly (Figure B)

Item	Description	Part Number	QTY	1
1	FRONT FRAME KIT (INCLUDES NAMEPLATES)	R-3119-023-1R	1	X
2	DISPLAY P.C. BOARD KIT (INCLUDES LIGHT GUIDE and its screws)	W05X1607-2R	1	X
3	KNOB	9SM22778-2	1	X
4	TRIGGER TORCH CONNECTOR HARNESS	R-5141-078-1R	1	X
5	REMOTE CONTROL CONNECTOR HARNESS	R-5141-046-1R	1	X
6	FITTING QUICK CONNECTION PU 1/8	W8800082R	1	X
7	DINSE CONNECTOR	W7690350R	2	X

Machine Rear Assembly (Figure C)

Item	Description	Part Number	QTY	1
1	REAR FRAME KIT (INCLUDES STICKERS)	R-3119-024-1/08R	1	X
2	MAIN SWITCH	W7511710R	1	X
3	INPUT CORD	W78X1742R	1	X
4	CABLE CLAMP	W8400006R	1	X
4A	CABLE CLAMP NUT	W8400007R	1	X
5	WATER COOLER CONNECTOR HARNESS	R-5141-080-1R	1	X
6	SOLENOID VALVE	W8500011R	1	X
7	FITTING 1/4-1/8 +NUT 1/4	W8896074R	1	X
8	SOCKET COVER	1158-641-015R	1	X
9	FAN ASSEMBLY	W66X1692R	2	X

Output Assembly (Figure D)

Item	Description	Part Number	QTY	1
1	OUTPUT BOARD	W05X1606-2R	1	X
2	RESISTOR 100OHM 100W	W1810010R	2	X
3	RESISTOR 27OHM 100W	W1810027R	1	X
4	RESISTOR 47OHM 100W	W1810047R	1	X
5	1-PH BRIDGE 60A SOT-227	W4300022R	1	X

Output Power Assembly (Figure E)

Item	Description	Part Number	QTY	1
1	THERMAL SENSOR 90°C	R-5141-062-1R	1	X
2	OUTPUT POWER BOARD	W05X1603R	1	X
3	DIODE UFAST 2x100A 600V ISOTOP	W4010060R	6	X
4	IGBT 250A 600V SOT-227	W43I60225AR	2	X
5	SENS. 200A-4V HALL EFFECT LEM HAS 200-S	W4900008R	1	X

Inverter/Boost Board Assembly (Figure F)

Item	Description	Part Number	QTY	1
1	INVERTER-BOOST BOARD	W05X1605R	1	X
2	RESISTOR 100OHM 100W	W1810010R	1	X
3	RES ISOTOP 3K3 100W	W1810233R	1	X

Electrical Schematic

WARNING: HIGH VOLTAGE CAN KILL

Do not operate with covers removed.
Disconnect input power by unplugging power cord before servicing.
Do not touch electrically live parts.
Only qualified persons should install, use or service this machine.

The electrical schematic illustrates the internal wiring and component connections of the ASPECT 200. Key components identified include:

Main Switch (W7511710)
Input Cord (W78X1742)
Gas Solenoid Valve
Fans (W66X1692)
EMI Filter Board (W05X1665-1)
Inverter Board (W05X1605)
Output Control Board (W05X1606-2)
Output Power Board (W05X1603)
Main Transformer (W59X1624)
HF Transformer (W59X1664)
Various resistors (e.g., R1, R2), capacitors (e.g., C1, C2), diodes, IGBTs, and Hall sensors are detailed.
Connectors such as CN1, CN2, and CN3 are also indicated.

Specific connections, part numbers, and component values are depicted throughout the schematic diagram.

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