Instruction Manual for Rinnai models including: RXP160IN 9 GPM Residential Tankless Water Heater, RXP160IN, 9 GPM Residential Tankless Water Heater, Residential Tankless Water Heater, Tankless Water Heater, Water Heater
Super High Efficiency Plus 9 GPM Residential 160000 BTU Exterior/Interior Tankless Water Heater 766156017315
Refer to the installation instructions of the outdoor vent cap to install this water heater outdoors. WARNING. Page 7. Rinnai Tankless Water Heater Installation ...
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DocumentDocumentC US WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. · Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. · WHAT TO DO IF YOU SMELL GAS - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. - If you cannot reach your gas supplier, call the fire department. · Installation and service must be performed by a trained and qualified professional, service agency or the gas supplier. AVERTISSEMENT Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d'incendie ou d'explosion ou pour éviter tout dommage matériel, toute blessure ou la mort. · Ne pas entreposer ni utiliser d'essence ou ni d'autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. · QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ : - Ne pas tenter d'allumer d'appareil. - Ne touchez à aucun interrupteur ; ne pas vous servir des téléphones se trouvant dans le bâtiment. - Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. - Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies. · L'installation et l'entretien doivent être assurés par un installateur ou un service d'entretien qualifié ou par le fournisseur de gaz. Full-length French and Spanish versions available online at rinnai.us. 2 Rinnai Tankless Water Heater Installation and Operation Manual 1. Welcome ................................................................................................................................... 4 1.1 To The Installer ................................................................................................................ 4 1.2 To The Consumer ............................................................................................................ 4 1.3 Acronyms and Abbreviations ........................................................................................... 4 2. Safety ....................................................................................................................................... 5 2.1 Safety Symbols ................................................................................................................ 6 2.2 Safety Precautions .......................................................................................................... 6 3. About the Water Heater .......................................................................................................... 8 3.1 Model Numbers Explained .............................................................................................. 8 3.2 Front and Bottom View .................................................................................................... 9 3.3 Components .................................................................................................................. 10 3.4 Specifications ................................................................................................................ 11 3.5 Dimensions .................................................................................................................... 12 3.6 Accessories ................................................................................................................... 14 4. Install the Water Heater ........................................................................................................ 16 4.1 Installation Guidelines ................................................................................................... 16 4.2 What You Will Need ...................................................................................................... 17 4.3 Choose an Installation Location .................................................................................... 18 4.4 Mount the Water Heater to the Wall .............................................................................. 21 4.5 Vent the Water Heater ................................................................................................... 23 4.6 Connect the Water Supply ............................................................................................ 47 4.7 Install the Isolation Valves ............................................................................................. 48 4.8 Install the Pressure Relief Valve ................................................................................... 48 4.9 Connect the Condensate Drain ..................................................................................... 49 4.10 Connect the Gas Supply .............................................................................................. 52 4.11 Connect the Power Supply ........................................................................................... 55 4.12 Initial Settings ................................................................................................................ 56 4.13 Configure Parameter Settings ...................................................................................... 59 4.14 External Pump with Circ-Logic ...................................................................................... 62 4.15 Post-Water Heater Installation Checklist...................................................................... 63 5. Operation ............................................................................................................................... 65 5.1 Safety Precautions ........................................................................................................ 65 5.2 Gas Operating Instructions ........................................................................................... 67 5.3 Control Panel ................................................................................................................. 68 5.4 Setting the Temperature ................................................................................................ 69 5.5 Performance Data ......................................................................................................... 70 5.6 Diagnostic Codes .......................................................................................................... 72 5.7 Configuring Recirculation (If Applicable) ....................................................................... 75 6. Maintenance .......................................................................................................................... 82 6.1 Maintenance .................................................................................................................. 82 6.2 Cleaning and Inspecting the Air Filter ........................................................................... 84 6.3 Flushing the Heat Exchanger ........................................................................................ 85 6.4 Draining the Water Heater ............................................................................................ 87 7. Appendices ............................................................................................................................ 88 7.1 Massachusetts State Gas Regulations ......................................................................... 88 7.2 Wiring Diagram .............................................................................................................. 90 7.3 Ladder Diagram ............................................................................................................. 91 7.4 Pressure Drop Curves ................................................................................................... 92 7.5 Water Flow and Pump Performance Curves ................................................................ 93 7.6 Guidelines for Additional Temperature Controllers ....................................................... 94 7.7 Bluetooth Low Energy (BLE) and App Instructions ....................................................... 95 7.8 Federal Communication Commission (FCC) Interference Statement .......................... 96 7.9 Industry Canada Statement .......................................................................................... 97 8. Warranty.................................................................................................................................. 98 Rinnai Tankless Water Heater Installation and Operation Manual 3 Thank you for purchasing a Rinnai Tankless Water Heater. Before installing and operating this water heater, be sure to read these instructions completely and carefully to familiarize yourself with the water heater's features and functionality. · It is recommended that a trained and qualified professional who has attended a Rinnai training class complete the installation. The warranty may be voided due to any improper installation. · A trained and qualified professional should have skills such as: - Gas sizing - Connecting gas lines, water lines, valves, and electricity - Knowledge of applicable national, state, and local codes - Installing venting through a wall or roof - Training in installation of tankless water heaters. Training on Rinnai Tankless Water Heaters is accessible at rinnaipro.myabsorb.com. · Read all instructions in this manual before installing the water heater. The water heater must be installed according to the exact instructions in this manual. · Proper installation is the responsibility of the trained and qualified professional. · When installation is complete, leave this manual with the water heater (for internal/indoor units) or give the manual directly to the consumer. · This manual provides instructions on operating and maintaining the water heater. Keep this manual for future reference. · As when using any appliance generating heat, there are certain safety precautions you should follow. See section "2.2 Safety Precautions" for detailed safety precautions. · Be sure your water heater is installed by a trained and qualified professional. · If installing in the state of Massachusetts, refer to section "7.1 Massachusetts State Gas Regulations" in this manual. Table 1 provides a list of common acronyms and abbreviations used in this manual: Table 1. Acronyms and Abbreviations ANSI American National Standards Institute Btu British Thermal Unit DHW Domestic Hot Water GPM Gallons per minute LPG Liquid Petroleum Gas NG Natural Gas PP Polypropylene PRV Pressure Relief Valve PSI Pounds per square inch WC Inches of water column 4 Rinnai Tankless Water Heater Installation and Operation Manual WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. · Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. · WHAT TO DO IF YOU SMELL GAS - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. - If you cannot reach your gas supplier, call the fire department. · Installation and service must be performed by a trained and qualified professional, service agency or the gas supplier. · The warning signs in this manual are here to prevent injury to you and others. Please follow them explicitly. AVERTISSEMENT Assurezvous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d'incendie ou d'explosion ou pour éviter tout dommage matériel, toute blessure ou la mort. · Ne pas entreposer ni utiliser d'essence ou ni d'autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. · QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ : - Ne pas tenter d'allumer d'appareil. - Ne touchez à aucun interrupteur ; ne pas vous servir des téléphones se trouvant dans le bâtiment. - Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. - Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies. · L'installation et l'entretien doivent être assurés par un installateur ou un service d'entretien qualifié ou par le fournisseur de gaz. · Les panneaux d'avertissement de ce manuel sont ici pour éviter de vous blesser et d'autres personnes. Suivezles explicitement. Rinnai Tankless Water Heater Installation and Operation Manual 5 This manual contains the following important safety symbols. Always read and obey all safety messages. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in personal injury or death. CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It may also be used to alert against unsafe practices. Alerts you to potential hazards that can kill or hurt you and others. DANGER Indicates an imminently hazardous situation which, if not avoided, will result in personal injury or death. The following precautions apply to the installer and consumer. Read and follow all instructions in this section. WARNING DO NOT adjust the internal gas valve. The design is such that adjustment is not required. Warranty may be voided if the internal gas valve is adjusted. WARNING Outdoor installations require a Rinnaispecified outdoor vent cap. DO NOT install the water heater outdoors without the Rinnai -specified outdoor vent cap. Refer to the installation instructions of the outdoor vent cap to install this water heater outdoors. · Before operating, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. · Keep the area around the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids. · Combustible construction refers to adjacent walls and ceiling and should not be confused with combustible or flammable products and materials. Combustible and/ or flammable products and materials should never be stored in the vicinity of this or any gas appliance. · Flammable liquids such as cleaning solvents, aerosols, paint thinners, adhesives, gasoline and propane must be handled and stored with extreme care. These flammable liquids emit flammable vapors and when exposed to an ignition source can result in a fire hazard or explosion. Flammable liquids should not be used or stored in the vicinity of this or any other gas appliance. 6 Rinnai Tankless Water Heater Installation and Operation Manual · DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. (NE PAS entreposer ni utiliser d'essence ou ni d'autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.) · Always check the water temperature before entering a shower or bath. · Hot water outlet pipes leaving the water heater can be hot to touch. · To protect yourself from harm, before performing maintenance: - Turn off the electrical power supply by unplugging the power cord or by turning off the electricity at the circuit breaker. (The temperature controller does not control the electrical power.) - Turn off the gas at the manual gas control valve, usually located immediately below the water heater. - Turn off the incoming water supply. This can be done at the isolation valve immediately below the water heater or by turning off the water supply to the building. - Use only your hand to turn the manual gas control valve. Never use tools. If the manual gas control valve will not turn by hand, do not try to repair it; call a trained and qualified professional. Force or attempted repair may result in a fire or explosion. · DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. (N'utilisez pas cet appareil s'il a été plunge dans l'eau, même partiellement. Faites inspecter l'appareil par un licence professionnelle et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.) · DO NOT use substitute materials. Use only parts certified for the appliance. · Should overheating occur or the gas supply fails to shut off, turn off the manual gas control valve to the appliance. (En cas de surchauffe ou si l'alimentation en gaz ne s'arrête pas, fermez manuellement le robinet d'arrêt de l'admission de gaz.) · Only trained and qualified professionals are permitted to adjust parameter settings. · DO NOT use an extension cord or adapter plug with this appliance. · Any alteration to the appliance or its controls can be dangerous and will void the warranty. · DO NOT operate the water heater without the front panel installed. The front panel should only be removed for service/maintenance or replacing internal components. · BURN HAZARD. Hot exhaust and vent may cause serious burns. Keep away from the water heater. Keep small children and animals away from the water heater. · Proper venting is required for the safe operation of this appliance. · Install the vent system per local and national codes. · DO NOT obstruct the flow of combustion and ventilation air to the water heater. · Failure to properly vent this appliance can result in death, personal injury and/ or property damage. · DO NOT install this water heater above 10,200 ft (3,109 m). · Rinnai recommends that every home have a carbon monoxide (CO) alarm in the hallway near bedrooms in each sleeping area. Check batteries monthly and replace them annually. Rinnai Tankless Water Heater Installation and Operation Manual 7 Topics in this section · Model Numbers Explained · Front and Bottom View · Components · Specifications · Dimensions · Accessories Example: RXP199i RX P 199 i Installation Type: i: Interior (Indoor) Maximum Gas Consumption (Btu/h): · 199: 199,000 · 180: 180,000 Pump: · 160: 160,000 · 130: 130,000 P: Pump (Internal Pump Included in Model) Application Type: RX: Residential 8 Rinnai Tankless Water Heater Installation and Operation Manual Front View Vent Connections Figure 1: Front View Controller Supply Connections Bottom View Condensate Drain Hot Water Cold Water Gas Outlet Inlet Figure 2: Bottom View Rinnai Tankless Water Heater Installation and Operation Manual 9 Air Inlet Exhaust Combustion Analysis Port Burner Assembly Ignition Unit Condensate Trap Pump PC Board (RXP [with pump] models only) (Cover removed for clarity) Figure 3: Components Controller removed for clarity Flue Gas Exhaust Air Inlet Filter Fan with Integrated Venturi Gas Valve Primary Heat Exchanger Secondary Heat Exchanger PC Board 10 Rinnai Tankless Water Heater Installation and Operation Manual Table 2. Specifications Minimum Gas Consumption Btu/h Indoor Units without Pump Indoor Units with Pump (Includes outdoor installations with Rinnai-specified outdoor vent cap) RX199i RX180i RX160i RX130i RXP199i RXP160i 15,000 Maximum Gas Consumption Btu/h 199,000 180,000 160,000 130,000 199,000 160,000 Flow Rate1 (Min-Max) 0.13-11.1 GPM 0.13-10.0 GPM 0.13-9.0 GPM 0.13-7.1 GPM 0.13-11.1 GPM 0.13-9.0 GPM (0.5-42 L/min) (0.5-38 L/min) (0.5-34 L/min) (0.5-27 L/min) (0.5-42 L/min) (0.5-34 L/min) Unit Weight Sound Level Normal Electrical Data Normal with Pump Operation Standby Freeze Protection Max Current Fuse Temperature Setting Bypass Flow Control Gas Supply Pressure2 Natural Gas Propane 55 lb (25 kg) 55 lb (25 kg) 54 lb (24 kg) 54 lb (24 kg) 58 lb (26 kg) 57 lb (26 kg) 49 dB 49 dB 48 dB 48 dB 49 dB 48 dB 98 W 76 W 73 W 47 W 98 W 73 W 1.3 W 170 W 149 W 1.3 W 142 W 174 W 4 Amps 10 Amps Minimum: Normal Operation: 98°F (37°C) (Crossover Mode: 120°F (49°C)) Maximum: Default: 120°F (49°C) With Parameter Adjustment: 140°F (60°C) Electronic 3.5 in. wc - 10.5 in. wc 8.0 in. wc - 13.5 in. wc Type of Appliance Super-High-Efficiency (Condensing), Tankless, Temperature Controlled, Continuous Flow Gas Hot Water System Ignition System Electric Connections Water Supply Pressure Direct Electronic Ignition Appliance: AC 120 Volts, 60Hz Temperature Controller: DC 12 Volts (Digital) Minimum: 15 PSI (Recommended 50 PSI for maximum performance) Maximum: 150 PSI Remote Control Cable Non-Polarized Two Core Cable (Minimum 22 AWG) Non-polarized Two Conductor Low Voltage Cable (Minimum 22 AWG) ENERGY STAR® Qualified Yes Complies with South Coast Air Quality Management District 14 ng/J or 20 ppm NOx Yes emission levels 1 Activation flow rate may vary slightly depending on the temperature setting and the inlet water temperature. 2 The maximum gas supply pressure must not exceed the value specified by the manufacturer. Rinnai products are continually being updated and improved; therefore, specifications are subject to change without prior notice. Rinnai Tankless Water Heater Installation and Operation Manual 11 Measurements: in. (mm) Front Panel View Side Panel View Vent Connection: 2 in. (51 mm) nominal PVC/CPVC/ Polypropylene or 3 in./5 in. Concentric Figure 4: Dimensions 12 Rinnai Tankless Water Heater Installation and Operation Manual Figure 5: Supply Connections Table 3. Supply Connections Connection Connection Size Gas 3/4 in. NPT Cold Inlet 3/4 in. NPT Hot Outlet 3/4 in. NPT Condensate Drain 1/2 in. NPT Rinnai Tankless Water Heater Installation and Operation Manual 13 Numerous optional accessories are available for purchase for your Rinnai Tankless Water Heater. Listed below are some commonly purchased accessories. For a complete list of accessories, visit www.rinnai.us. For questions, or to purchase an accessory, contact your local Rinnai dealer/ distributor or Rinnai Customer Care at 1-800-621-9419. Table 4. Accessories Product Product Description Image Isolation Valve Kit · Part #: MIVK-T-LW Isolation valves provide the ability to isolate the water heater from the structure's plumbing system and allow quick and easy access to flush the heat exchanger. Rinnai strongly recommends use of these valves for service and maintenance. Pressure Relief Valve Outdoor Vent Cap · Part #: RXOVC Allows the water heater to be installed outdoors. BLE Push Button · Part #: RPB02 Thermal Bypass Valve · Part #: 107000143 Included with RXP (with pump) models Condensate Neutralizer · Part #: 804000074 Wi-Fi Module (and Accessories) · Part #: RWM101 Additional Controllers · Part #: MC-601-BK, MC-601-W, or MC195T-US Pipe Cover · PCD11-SHS Mounted in a convenient location, such as a kitchen faucet or bathroom sink, the BLE push button works without the Wi-Fi Module to operate the tankless water heater recirculation system by pushing the button. The thermal bypass valve can be installed between a cold water pipe and a hot water pipe to run recirculation without a dedicated return line. Neutralizes the condensate generated by the water heater. Controls On-Demand recirculation, remotely adjust temperatures, and communicates with the service provider portal. The module and MC-195T-US controller are not compatible accessories and must not be installed together. Additional controllers are available for user convenience. Encloses the piping below the water heater for aesthetic purposes. Recess Box · Part #: RGBCTWHRX Allows a water heater to be recessed into a wall. A vent adapter is provided with the recess box. 14 Rinnai Tankless Water Heater Installation and Operation Manual Table 4. Accessories (Continued) Product Product Description ScaleCutter · Part #: 103000038 Filters and reduces the amount of scale entering the water heater allowing for greater water heater longevity. ScaleCutter Refill Cartridge · Part #: 103000039 Drain Down Kit · Part #: 104000059 Leak Detection Kit · Part #: RXLeakKit Refill cartridge for the ScaleCutter filter assembly. Provides freeze protection by immediately draining the water heater upon loss of power. Pipe cover drain pan and float switch for use with Pipe Cover (Part #: PCD11-SHS) Image Room Air Screen · Part #: 108000104 for 2 in. · Part #: 108000105 for 3 in. Recommended room air screen for use in room air applications only. EZConnectTM Cable · Part #: REU-EZC-2 Electronically connects two water heaters and allows them to function as one hot water source. OPU Switch · Part #: REU-OPU3 Normally Closed (NC) switch that connects to the tankless water heater PC Board. When used with a hydronic air handler, the switch gives priority to domestic hot water. Dedicated Return and Isolation Valve kit including tee, drain valve, Valve Kit pressure relief valve, check valve · Part #: 107000639 and isolation valves (cold and hot) to simplify set-up of a dedicated recirculation line. Internal Add-on Recirculation Conversion Kit · Part #: RX2RXPCK Allows a no pump model to be converted to a pump model. Image not shown Ubbink 2 in. Polypropylene (PP) Flexible Venting · Approved for condensing, vertical non-direct vent (room air) applications · Maximum equivalent length: 50 ft (15 m) 2 in. (60) Condensing Flex Termination Kit Part #: 184470NPP 2 in. (60) Flex Roll X 41.5 Ft (12.5 m) Part #: 222721NPP 2 in. (60) Flex Connector Part #: 222720NPP Gas Conversion Kit Part #: · 104000330 Converts the tankless water heater gas type. Kit contains gas conversion manual and conversion rating plate label (adheres to water heater to display new gas type). Sample Rating Plate Label Rinnai Tankless Water Heater Installation and Operation Manual 15 Topics in this section · Installation Guidelines · What You will Need · Choose an Installation Location · Mount the Water Heater to the Wall · Vent the Water Heater · Connect the Water Supply · Install the Isolation Valves · Install the Pressure Relief Valve · Connect the Condensate Drain · Connect the Gas Supply · Connect the Power Supply · Initial Settings · Configure Parameter Settings · External Pump with Circ-Logic · Post-Water Heater Installation Checklist THIS SECTION IS INTENDED FOR THE INSTALLER Installer qualifications: A trained and qualified professional must install the appliance, inspect it, and leak test the water heater before use. The warranty may be voided due to any improper installation. The trained and qualified professional should have skills such as: Gas sizing; Connecting gas lines, water lines, valves, and electricity; Knowledge of applicable national, state, and local codes; Installing venting through a wall or roof; and training in installation of tankless water heaters. Training for Rinnai Tankless Water Heaters is accessible online at rinnaipro.myabsorb.com. When installing the water heater, follow these guidelines: · This water heater is certified for installation in residential applications and manufactured (mobile) homes. · This water heater is suitable for combination water heating and space heating and not suitable for space heating applications only. · The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, and/or CSA B149.1, Natural Gas and Propane Installation Code. If installed in a manufactured home, the installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 and/ or CAN/SCA Z240 MH Series, Manufactured Homes. · The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, and/or the CSA C22.1, Canadian Electrical Code, Part 1. · The appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa) (13.84 in W.C.). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supplying system at test pressure equal to or less than ½ psi (3.5 kPa) (13.84 in W.C.). · You must follow the installation instructions and those in section "4.5 Vent the Water Heater" for adequate combustion air and exhaust. · If a water heater is installed in a closed water supply system, such as one having a backflow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control thermal expansion. · Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. (En cas de surchauffe ou si l'alimentation en gaz ne s'arrête pas, fermez manuellement le robinet d'arrêt de l'admission de gaz.) · Combustion air must be free of chemicals, such as chlorine or bleach, that produce fumes. These fumes can damage components and reduce the life of your appliance. DO NOT · DO NOT install the water heater outdoors without the Rinnai outdoor vent cap (Part # RXOVC). · DO NOT install the water heater indoors with the Rinnai outdoor vent cap (Part # RXOVC) · DO NOT install the water heater in an area where water leakage of the unit or connections will result in damage to the area adjacent to the appliance or to lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the water heater. The pan must not restrict intake air flow. · DO NOT install the water heater in an area with negative air pressure. · DO NOT obstruct the flow of combustion and ventilation air. · DO NOT use chemically treated water (i.e. chlorinated water or salt water for pools or spas) in the appliance. · DO NOT use substitute parts that are not authorized for this appliance. 16 Rinnai Tankless Water Heater Installation and Operation Manual Unpack the Rinnai Tankless Water Heater package and verify the following contents are included. If any items are missing, contact your local dealer/distributor or call Rinnai Customer Care at 1-800- 621-9419. # Item Rinnai Tankless Water Heater Vent screens (x2) and vent screen screws (x2). The vent screen prevents debris and other objects from entering the terminal. One vent screen is for the air inlet; the other is for the exhaust. Wall Mounting Bracket Self-Tapping Screws (x4) (4.2 x 25 mm) Gas Conversion Label Thermal Bypass Valve For RXP (with pump) models only Literature Bag (image not shown) · Wall Mounting Bracket Template · Tankless Water Heater Installation and Operation Manual (this manual) TOOLS: · Pipe wrenches (x2) · Phillips Head screwdriver · Wire Cutters · Hammer drill with concrete bits · Saw · Threading machine with heads and oiler · Core drill with diamond head · Torch set · Copper tubing cutter · Steel pipe cutter · Level ITEMS: · Gloves · Safety glasses · Soap or gas leak detector solution · Approved venting · Teflon tape (recommended) or pipe compound · Pipe insulation · Heat tape · Electrical wire · Concrete wall anchors · Optional pipe cover · PVC glue/cement and primer · 2 conductor 22 AWG wire for controller · Wire nuts · Single gang electrical box · Isolation Valve and Pressure Relief Valve Kit (Part #: MIVK-T-LW) · Unions and drain valves · Smart device (such as a Smartphone) · Combustion analyzer (recommended) Rinnai Tankless Water Heater Installation and Operation Manual 17 When selecting an installation location, you must ensure that all water heater and venting clearances will be met and that the vent length will be within required limits. Consider the installation environment, water quality, and the need for freeze protection. Requirements for the gas line, water lines, electrical connection, and condensate disposal can be found in their respective installation sections in this manual. Table 5. Water Quality Guidelines Contaminant Total Hardness Maximum Level Up to 200 mg/L Aluminum * Chlorides * Copper * Dissolved Carbon Dioxide (CO2) Iron * Manganese * pH * TDS (Total Dissolved Solids) * Zinc * Up to 0.2 mg/L Up to 250 mg/L Up to 1.0 mg/L Up to 15.0 mg/L Up to 0.3 mg/L Up to 0.05 mg/L 6.5 to 8.5 Up to 500 mg/L Up to 5 mg/L *Source: Part 143 National Secondary Drinking Water Regulation This section provides information on the importance of water quality to the Rinnai Tankless Water Heater. The information is intended to serve as a general guide only and is not a complete list of water quality guidelines. Consideration of care for your water heater should include evaluation of water quality. The water must be potable, free of corrosive chemicals, sand, dirt, or other contaminants. It is up to the trained and qualified professional to ensure the water does not contain corrosive chemicals or elements that can affect or damage the Rinnai Tankless Water Heater. Water that contains chemicals exceeding the levels listed below can damage the Rinnai Tankless Water Heater. Replacement of components due to water quality damage is not covered by the warranty. If you install this water heater in an area that is known to have hard water or that causes scale build-up, the water must be treated and may require a more frequent flushing schedule. This water heater includes a service indicator: Service Soon, SS (see section "4.13 Configure Parameter Settings" for instructions on adjusting parameter settings). When selected in the parameter settings, an SS code will display on the controller indicating that it is time to flush and service the water heater. Scale build-up is caused by hard water and can be accelerated if the water heater is set at a high temperature. Rinnai offers Southeastern Filtration's "ScaleCutter Water Conditioning System" that offers superior lime scale prevention and corrosion control. Refer to section "3.6 Accessories" for more information. · Air surrounding the water heater, venting, and vent termination(s) is used for combustion and must be free of any compounds that cause corrosion of internal components. · These include corrosive compounds that are found in aerosol sprays, detergents, bleaches, cleaning solvents, oil-based paints/varnishes, and refrigerants. The air in hair/nail salons, spas, dry cleaning stores, photo processing labs, and storage areas for pool supplies often contains these compounds. Therefore, it is recommended that external (outdoor) installations be used for these locations where possible. In applications utilizing room air where there are high levels of particulates, Rinnai offers a room air screen. · The water heater, venting, and vent termination(s) should not be installed in any areas where the air may contain these corrosive compounds. · Install the water heater as far away as possible from any air inlet vents. Corrosive fumes, sometimes found in hair/nail salons, spas, or other industries exposed to toxic fumes, may be released through these vents when not in operation. Chemicals that are corrosive in nature should not be stored or used near the water heater or vent termination. This requirement applies to indoor and outdoor installations. · In coastal regions, the water heater should be installed so that it is sheltered/protected from exposure to sea breeze. Exposure to salty spray or breeze can cause corrosion of the water heater. · DO NOT install the water heater in areas where intake air might be contaminated with chemicals. · DO NOT use room air in applications where the indoor air is corrosive. Install the water heater as direct vent in a sealed closet so that it is protected from the potential of contaminated indoor air. · Install the water heater and/or vent termination as far away as possible from exhaust vent hoods and dryer vents. · Damage and repair due to corrosive compounds in the air is not covered by warranty. 18 Rinnai Tankless Water Heater Installation and Operation Manual Make sure that in case of freezing weather the water heater and its water lines are protected to prevent freezing. Damage due to freezing is not covered by the warranty. When connected to a 120-volt power supply, the water heater will not freeze when the outside air temperature is as cold as -22°F (-30°C) for indoor installations or -4°F (-20°C) for outdoor installations, when protected from direct wind exposure. Because of the "wind-chill" effect, any wind or circulation of the air on the water heater will reduce its ability to protect itself from freezing. In the event of a power failure and/or gas interruption at temperatures below freezing, the water heater should manually be drained of all water to prevent freezing damage. In addition, drain the condensate trap, drain line and pressure relief valve. Loss of freeze protection may result in water damage from a burst heat exchanger or water lines. The water heater may be drained manually. However, it is highly recommended to install the optional Drain Down Kit accessory (part # 104000059) that will enable the water heater to immediately drain upon loss of power (the condensate trap is not affected by the Drain Down Kit and must be manually drained). Refer to section "3.6 Accessories" for more information on the Drain Down Kit. The freeze protection features will not prevent the external piping and valves from freezing. It is recommended that hot and cold water pipes be insulated. Pipe cover enclosures may be packed with insulation for added freeze protection. Freeze Protection Piping Diagram Vacuum Breaker Legend Vacuum Breaker Pressure Relief Valve Union Check Valve Ball Valve Solenoid Valve Drain Valve Hot Water Supply Line 3/4 in. Normally Closed Solenoid Valve Cold Water Supply Line 1/2 in. Normally Open Solenoid Valve Route Drain Per Local Code Figure 6: Freeze Protection Piping Diagram Rinnai Tankless Water Heater Installation and Operation Manual 19 TOP FRONT SIDE BOTTOM Table 6. Clearances Figure 7: Clearances Location Clearance to Combustibles and Non-Combustibles Top Bottom/Ground Front Back Sides (Left and Right) Vent 2 in. (51 mm) (0 in. from vent components) 12 in. (305 mm) 0 in. (Clearance for servicing is 24 in. / 610 mm in front of water heater) 0 in. 2 in. (51 mm) (Add 0.25 in. / 6.35 mm for recess box) 0 in. CAUTION If clearances are not met, damage to the property and water heater may occur. Use this checklist to ensure you have selected the correct location for the water heater. The water heater is not exposed to corrosive compounds in the air. The water heater location complies with the required clearances. The planned intake air and exhaust termination locations meet the required clearances. The water supply does not contain chemicals or exceed total hardness that will damage the heat exchanger. A standard 3 prong 120 VAC, 60 Hz properly grounded wall outlet or other 120 VAC, 60 Hz source is available. The installation must conform with local codes or, in the absence of local codes, with the National Electric Code (NEC), National Fuel Gas Code, ANSI Z221.3/NFPA 54, and/or CSA B149.1, Natural Gas and Propane Installation Code. 20 Rinnai Tankless Water Heater Installation and Operation Manual You Will Need: · Rinnai Tankless Water Heater · Wall Mounting Bracket Supplied by Installer: · Level · Minimum of 6 screws (more screws may be needed depending on wall type) Use appropriate screws for type of wall constructions. Instructions: 1. Hold the wall mounting bracket up against the wall and use a level to make sure the bracket is even. Proper operation requires the water heater to be level. 3. Insert the top bracket into the wall mounting bracket. Make sure the wall mounting bracket is attached to the wall and can hold the weight of the water heater before you fully let go. Figure 8: Level the bracket 2. Use four screws to secure the wall mounting bracket to the wall (two screws on the far left side and two screws on the far right side). Use the appropriate screws for the wall construction to secure the mounting bracket to the wall between two studs. Figure 9: Secure the bracket Figure 10: Mount the top bracket Rinnai Tankless Water Heater Installation and Operation Manual 21 4. Securely screw the top and bottom brackets into the wall, making sure the screws are flush with the wall. · Use any of the holes in the top and bottom brackets. · Make sure the securing method is sufficient to support the weight of the water heater. Refer to the water heater weight in section "3.4 Specifications." IMPORTANT The water heater must be installed in an upright position. Do not install the water heater upside down or on its side or back. Top Bracket Bottom Bracket Figure 11: Top and Bottom Bracket WARNING Before operation of the water heater, the condensate collector must be filled with water. This is to prevent the potential of exhaust gases from entering the building. Failure to fill the condensate collector could result in severe personal injury or death. 5. Pour approximately 10 ounces (1.25 cups) of water directly into the water heater's exhaust port. 22 Rinnai Tankless Water Heater Installation and Operation Manual · Internal water heaters can be installed as direct vent or non-direct vent applications. · When installed as Direct Vent, refer to the "Direct Vent Approved Vent Manufacturers and Products" section (within section "4.5.4 1. Direct Vent") for a complete list of approved vent manufacturers and products. · When installed as Non-Direct Vent (Room Air), the vent must be Category IV, listed by a national recognized testing agency or solid core schedule 40 PVC when accepted by local codes. · When installed as Non-Direct Vent (outdoor), the Rinnai specified outdoor vent cap must be used. · Exhaust must be directly vented to the outside. Intake air can be provided from outside (Direct Vent) or from room air (NonDirect Vent). · If using room air (non-direct vent) for combustion, ensure the required volume of indoor air is available in accordance with one of the following: A. The National Fuel Gas Code, ANSI Z223.1/NFPA 54; B. CSA B149.1, Natural Gas and Propane Installation Code; or C. Applicable provisions of the local building code. · Avoid dips or sags in horizontal vent runs by installing supports per the vent manufacturer's instructions. · Support horizontal vent runs every 4 ft (1.2 m) and all vertical vent runs every 6 ft (1.83 m) or as per vent manufacturer's instructions or local code requirements. · Venting should be as direct as possible with a minimum number of pipe fittings. · For manufactured vent systems, vent connections must be firmly pressed together so that the connections form an air tight seal. Follow the venting manufacturer's instructions. · Refer to the PVC/CPVC manufacturer for appropriate fittings, solvents or joining methods. · The vent piece connected to the water heater must be secured with 1 self-tapping screw. · Refer to the instructions of the vent system manufacturer for component assembly instructions. · If the vent system is to be enclosed, it is suggested that the design of the enclosure shall permit inspection of the vent system. The design of such enclosure shall be deemed acceptable by the trained and qualified professional or the local inspector. · Any issues resulting from improper vent installation will not be covered by warranty. · When an existing Category I appliance is replaced by this tankless water heater, the original venting system may not be suitable for Category IV appliance. Approved vent materials must be used. WARNING · DO NOT use cellular core PVC/CPVC. · DO NOT use Radel® (polyphenylsulfone) or galvanized material to vent this appliance. · DO NOT cover non-metallic vent pipe and fittings with thermal insulation. · DO NOT combine vent components from different manufacturers. · You can reduce the vent diameter from 3 to 2 inch. Vent diameter cannot be less than 2 in. (51 mm). · DO NOT connect the venting system with an existing vent or chimney. · DO NOT common vent with the vent pipe of any other manufacturer's water heater or appliance. · Rinnai water heaters can only be common vented with Schedule 40 PVC/CPVC or with a Rinnai certified common vent system. IMPORTANT If reusing existing venting, the venting should be inspected for damage and to ensure it is appropriate (approved) for this water heater. To ensure safe and proper operation, damaged vent components MUST be replaced before operating the water heater. Rinnai Tankless Water Heater Installation and Operation Manual 23 1. Install the water heater. 2. Determine the vent termination method-- horizontal or vertical, concentric, or twin pipes, etc. 3. Determine proper location for wall or roof penetration for each termination. 4. Install termination assembly as described in this manual or in the vent manufacturer's installation instructions. 5. Install intake air and exhaust vent piping from water heater to termination. 6. Slope horizontal exhaust run towards the water heater 1/4 in. per foot (21 mm per meter). DO NOT slope intake air pipe towards water heater. 7. Install vent supports and brackets allowing for movement from expansion, as per vent manufacturer's instructions or local code requirements. 8. Install vent screen (supplied with water heater) on PVC intake air and exhaust termination elbows as illustrated below. · Press vent screen inside of termination piece/elbow. · Secure vent screen to the elbow with screw provided. Figure 12: Vent Screen Check to determine whether local codes supersede the following clearances: · Avoid termination locations near a dryer vent. · Avoid termination locations near commercial cooking exhaust. · Avoid termination locations near any air inlets. · You must install a vent termination at least 12 in. (30 cm) above the ground or anticipated snow level. The vent for this appliance shall not terminate: · Over public walkways. · Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause property damage. · Where condensate or vapor could cause damage or could be detrimental to the operation of regulators, pressure relief valves, or other equipment. Listed below are important considerations for locating vent termination under a soffit (ventilated or unventilated or eave vent; or to a deck or porch): · Do not install vent termination under a soffit vent such that exhaust can enter the soffit vent. · Install vent termination such that exhaust and rising moisture will not collect under eaves. Discoloration to the exterior of the building could occur if installed too close. · Do not install the vent termination too close under the soffit where it could present recirculation of exhaust gases back into the intake air part of the termination. 24 Rinnai Tankless Water Heater Installation and Operation Manual Two types of venting options are available: Concentric Pipe (Indoor) Intake air and exhaust vent directly through a single concentric connection. Hot exhaust exits through the interior tube, while intake air enters through the outer layer. Room Air (Indoor) Room air is used for combustion while exhaust vents to the outside. Twin Pipe (Indoor) Intake air and exhaust vent directly through separate penetrations. External (Outdoor) Water heater with outdoor vent cap. Direct Vent Multiple water heaters sharing an air intake header and a separate exhaust header that vents directly through separate penetrations to the outside Non-Direct (Room Air) Vent Multiple water heaters using room air for combustion while sharing an exhaust header that vents directly to the outside. Rinnai Tankless Water Heater Installation and Operation Manual 25 1. Direct Vent (Concentric Pipe and Twin Pipe) Direct Vent Approved Vent Manufacturers and Products Following is a list of vent components and terminations for Direct Vent installations. Install the correct venting for your model according to the venting manufacturer's instructions and the guidelines below. The information below is correct at time of publication and is subject to change without notice. Contact the vent manufacturer for questions related to the vent system, products, part numbers and instructions. Table 7. Approved Vent Manufacturers Ubbink Centrotherm Heat-Fab Metal Fab IPEX DuraVent Royal Ecco Manufacturing DiversiTech 800-621-9419 877-434-3432 800-772-0739 800-835-2830 U.S.: 800-463-9572 Canada: 866-473-9462 800-835-4429 800-232-5690 877-955-4805 800-995-2222 Table 8. Approved Vent Products www.rinnai.us www.centrotherm.us.com www.heatfab.com www.metal-fabinc.com www.ipexamerica.com www.ipexinc.com www.duravent.com www.royalbuildingproducts.com www.eccomfg.com www.diversitech.com Product Description Diagram Horizontal Vertical Equivalent Length (ft) Manufacturer Part Number Manufacturer UBBINK 2 in. /4 in. CONCENTRIC VENT TERMINATIONS US/Canada 229031/229012NPP 2/4 Condensing Horizontal Termination Kit 12 in. 5 US/Canada 229032/229013NPP 2/4 Condensing Horizontal Termination Kit 21 in. 5 224359/224356NPP 2/4 Condensing Roof Discharge Termination 20 in. above roof 5 710202NPP 2/4 Condensing 90 Degree Diverter Nose (Use with Wall Terminal) 5 710215NPP 2/4 Condensing 45 Degree Diverter Nose (Use with Wall Terminal) 5 196005, 197040 196005PVC FGV Concentric Vent Kit (16 in. length) 20 (Order from Rinnai) 196105, 197033 196105PVC FGV Concentric Vent Kit (28 in. length) 20 (Order from Rinnai) 196125 196125PVC FGV Concentric Vent Kit (40 in. length) 20 (Order from Rinnai) IPEX 26 Rinnai Tankless Water Heater Installation and Operation Manual Product Description Diagram Horizontal Vertical Equivalent Length (ft) Manufacturer Manufacturer Part Number ROYAL CENTROTHERM DURAVENT 2 in. /4 in. CONCENTRIC VENT TERMINATIONS (continued) 52CVKGS6502 PVC Concentric Vent Kit 2 in. x 16 in. 20 52CVKGVS6502-28 PVC Concentric Vent Kit 2 in. x 28 in. 20 52CVKGVS6502-40 PVC Concentric Vent Kit 2 in. x 40 in. 20 ICRT2439 2 in. x 4 in. Concentric Roof Termination 20 2PPS-VKL/VK-TCL 2 in. x 4 in. Vertical Termination Cap Kit Concentric 20 2PPS-HKL 2 in. x 4 in. Horizontal Termination Kit Concentric 20 190288 2 in. x 4 in. Concentric Horizontal Termination 5 190295 2 in. x 4 in. Concentric Vertical Termination 5 CVENT-2 2 in. Concentric Vent (Termination) 20 ECCO DIVERSITEC H Rinnai Tankless Water Heater Installation and Operation Manual 27 Product Description Diagram Horizontal Vertical Equivalent Length (ft) Manufacturer Manufacturer Part Number UBBINK IPEX 3 in. /5 in. CONCENTRIC VENT TERMINATIONS 223174PP 3/5 Condensing Horizontal Termination Kit 8 7/10 in. 223176PP 3/5 Condensing Horizontal Termination Kit 12 in. 5 223177PP 3/5 Condensing Horizontal Termination Kit 21 in. 223186PP 3/5 Condensing Horizontal Diverter Termination Kit 19 in. 16 224047PP 3/5 Condensing Raised Horizontal Termination Kit 24 184162PP 3/5 Condensing Roof Discharge Termination 20 in. above roof 5 196006, 197009 196006PVC FGV Concentric Vent Kit 3 in. x 20 in. 20 (Order from Rinnai) 196106, 197107 196106PVC FGV Concentric Vent Kit 3 in. x 32 in. 20 (Order from Rinnai) 196116, 197117 196116PVC FGV Concentric Vent Kit 3 in. x 44 in. 20 (Order from Rinnai) 52CVKGVS6503(PVC)/ 52CVKGVSF9003(CPVC) PVC/CPVC Concentric Vent Kit 3 in. x 20 in. 20 52CVKGVS6503-32(PVC)/ 52CVKGVSF9003-32(CPVC) PVC/CPVC Concentric Vent Kit 3 in. x 32 in. 20 52CVKGVS6503-44(PVC)/ 52CVKGVSF9003-44(CPVC) PVC/CPVC Concentric Vent Kit 3 in. x 44 in. 20 SC03HT Horizontal Termination Adapter 20 SC03VT Vertical Termination Adapter 20 ICRT3539 3 in./5 in. Concentric Roof Termination PPs-UV 20 ROYAL HEAT-FAB CENTRO THER M 28 Rinnai Tankless Water Heater Installation and Operation Manual Manufacturer Manufacturer Part Number Product Description Diagram Horizontal Vertical Equivalent Length (ft) METAL-FAB DURAVENT 3CGRLSV 3CGRLSH 3CGRVT 3CGRHT 3 in. /5 in. CONCENTRIC VENT TERMINATIONS (Continued) Vertical Adapter Horizontal Adapter Vertical Termination 3 in. x 5 in. Horizontal Termination Cap Kit Concentric 3PPS-VKL/VK-TCL 3 in. x 5 in. Horizontal Termination Cap Kit Concentric 3PPS-HKL 190388 3 in. x 5 in. Horizontal Termination Kit Concentric 3 in. x 5 in. Concentric Horizontal Termination 190395 3 in. x 5 in. Concentric Vertical Termination CVENT-3 3 in. Concentric Vent Termination ECCO DIVERSITEC H Rinnai Tankless Water Heater Installation and Operation Manual 1 6 5 16 20 20 5 5 20 29 Diagram Horizontal Vertical Equivalent Length (ft) Product Description Manufacturer Manufacturer Part Number UBBINK CENTROTHERM DURAVENT 2 in. TWIN PIPE TERMINATIONS 223085NPP 2 in. (60) Condensing Wall Terminal Twin Pipe 10 ISELL0287UV 2 in. 87° Long PPS-UV 6 ISTT0220 2 in. Termination Tee 6 ISLPT0202 2 in. Low Profile Wall Termination 5 2PPS-HTPL 2 in. Twin Pipe Termination 10 2PPS-HSTL 2 in. Single Horizontal Termination 6 2PPS-TBL 2 in. Black UV Resistant Tee 5 196984 196984PVC FGV PVC Low Profile Termination Kit 5 (Order from Rinnai) 081216 FGV PVC Wall Termination Kit 16 52SWVKGVS6502 PVC Side Wall Vent Kits 5 52WTVKGVS6502 PVC Wall Vent Kits 16 HVENT-2 2 in. Low Profile Horizontal Vent Kit 5 IPEX ROYAL DIVERSITEC H 30 Rinnai Tankless Water Heater Installation and Operation Manual Diagram Horizontal Vertical Equivalent Length (ft) Product Description Manufacturer Manufacturer Part Number CENTROTHERM DURAVENT 3 in. TWIN PIPE TERMINTIONS ISELL0387UV 3 in. 87° Long PPS-UV 6 ISTT0320 3 in. Termination Tee 6 ISLPT0303 3 in. Low Profile Wall Termination 5 3PPS-HTPL 3 in. Twin Pipe Termination 10 3PPS-HSTL 3 in. Single Horizontal Termination 5 3PPS-TBL 3 in. Black UV Resistant Tee 6 196985 196985PVC FGV PVC Low Profile Termination Kit 5 (Order from Rinnai) 081219 FGV PVC Wall Termination Kit 16 52SWVKGVS6503 PVC Side Wall Vent Kits 5 52WTVKGVS6503 PVC Wall Vent Kits 16 HVENT-3 3 in. Low Profile Horizontal Vent Kit 5 IPEX ROYAL DIVERSITEC H Rinnai Tankless Water Heater Installation and Operation Manual 31 Product Descriptions Diagram Horizontal Vertical 2 in. Equivalent Length 3 in. Equivalent Length Table 9. Various 2 in. or 3 in. Schedule 40 PVC/ CPVC Terminations Table 10. Acceptable and Not Acceptable Elbows Acceptable Acceptable 90° Elbows, Long Sweep 90° Elbows, Short Sweep Not Acceptable 90° Elbows, Close Turn Vent Screen N/A N/A Tee 90° Elbow 5 ft 5 ft 6 ft 5 ft 45° Elbow 3 ft 2.5 ft Table 11. Approved PVC/CPVC Vent and Air Piping Material Approved PVC/CPVC Vent and Air Piping Material Item Air Intake and Exhaust Pipe and Fittings PVC Pipe Cement and Primer Vent or Air Intake Pipe and Fittings Termination Vent Screens Material Standard for Installation in North America United States Canada Thermoplastic Piping Materials PVC Schedule 40 ANSI/ASTM D1785 PVC-DWV CPVC Schedule 40 PVC ANSI/ASTM D2665 ANSI/ASTM F441 ANSI/ASTM D2564 Thermoplastic vent pipe must be certified to ULC S636. Intake pipe may be of the materials listed in this table. CPVC Schedule 40 ANSI/ASTM F493 Non-Metallic Vent Material ABS SCH 40 DWV ASTM-D2661 or CSA B181.1 NOT PERMITTED (FOR EXHAUST) PVC Vent Screens Polyethylene 2 in. Vent Screens (included in carton box) (IPEX Part Number: 196050) 3 in. Vent Screens (IPEX Part Number: 196051) Exhaust piping must be of solid core material. Refer to the PVC/CPVC manufacturer for appropriate fittings, solvents or joining methods. Table 12. Approved Venting Materials By Manufacturer Manufacturer Vent Material Ubbink Centrotherm Heat-Fab Metal Fab IPEX DuraVent Royal ECCO Manufacturing DiversiTech PVC (Outer Vent), Polypropylene (Inner Vent) Polypropylene Stainless Steel Galvanized steel (Outer Vent), Stainless Steel (Inner Vent) PVC/CPVC Polypropylene PVC Polypropylene PVC/CPVC 32 Rinnai Tankless Water Heater Installation and Operation Manual The information below applies to Concentric and Twin Pipe: TERMINATION V SNOW I Figure 13: Direct Vent Termination Clearances Regulator vent outlet. In the event no regulator is present, H and I can be disregarded. Table 13. Clearances Canadian Installations1 (CSA B149.1) U.S. Installations2 (ANSI Z223.1/NFPA 54) Ref Description A Clearance above grade, veranda, porch, deck, or balcony Direct Vent (Indoor Unit) 12 in. (30 cm) Direct Vent (Indoor Unit) 12 in. (30 cm) B Clearance to window or door that may be opened 36 in. (91 cm) 12 in. (30 cm) C Clearance to permanently closed window * * Vertical clearance to ventilated soffit, located above the D terminal within a horizontal distance of 2 ft (61 cm) from the * * center line of the terminal E Clearance to unventilated soffit * * F Clearance to outside corner * * G Clearance to inside corner * 12 in. H Clearance to each side of center line extended above meter/ 3 ft. (91 cm) within a height of regulator assembly 15 ft. (4.6 m) * I Clearance to service regulator vent outlet 3 ft. 91 cm) * J Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance 36 in. (91 cm) 12 in. (30 cm) K Clearance to a mechanical air supply inlet Clearance above paved sidewalk or paved driveway located L on public property 6 ft (1.83 m) 7 ft (2.13 m) [1] 3 ft (91 cm) above if within 10 ft (3m) horizontally Vents for Category II and IV appliances cannot be located above public walkways or other areas where condensate or vapor can cause a nuisance or hazard. M Clearance under veranda, porch, deck, or balcony 12 in. (30 cm) [2] * 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. If locally adopted installation codes specify clearances different than those illustrated, then the most stringent clearance shall prevail. Clearance to opposite wall is 24 in. (60 cm). [1] A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. [2] Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. d*acCounndleffoaotuhrreammnerisceseaqesuuuxiarrercdemoediengenasatsczd.co)'iofnrtsdhtaaenllgcaaetisownsitulhopclpoalciueaxrl. ei(ntDsaétauglxalagetiexoimngeecnnoctdeess Rinnai Tankless Water Heater Installation and Operation Manual 33 1. Direct Vent (Concentric Pipe ) Concentric Pipe Overview Intake air and exhaust vent directly through a single concentric connection. Hot exhaust exits through the interior tube, while fresh air enters through the outer layer. Intake air Exhaust Intake air Figure 15: Concentric Pipe Figure 14: Concentric Pipe Termination Clearances Figure 16: Between terminals at different levels Figure 17: Between terminals at same level All terminations (horizontal and/or vertical) must terminate 12 in. (0.30 m) above grade or anticipated snow level. 34 Rinnai Tankless Water Heater Installation and Operation Manual Concentric Pipe: Installation Instructions 1. Remove and discard screw from concentric flue connection. Figure 18 Mount Concentric Pipe Through Wall If venting behind the unit through an exterior wall, align the wall mounting bracket template (located in literature bag) to the wall and follow instructions on the template for appropriate vent hole location. Use a level to make sure the wall mounting bracket is even and level. 2. Remove exhaust adapter ring (discard for concentric venting configurations.) Figure 19 Wall Mounting Bracket Template 3. Install the concentric vent. Ensure it is properly seated. Figure 20 Concentric vent Level Wall Mounting Bracket Figure 22 Table 14. Terminations Horizontal Wall Terminations Vertical Roof Terminations 2 in. x 4 in. 2 in. x 4 in. and 3 in. x 5 in. 4. Secure the vent pipe to the concentric flue connection with the supplied screws. Figure 21 3 in. x 5 in. IMPORTANT Install the venting termination according to the diagrams and instructions in this manual. Slope the venting 1/4 in. per foot (21 mm per meter) toward the appliance according to the vent manufacturer's installation instructions. Dispose of condensate per local codes. Table 15. Concentric Pipe: Maximum Vent Length Vent Sizes Vent Lengths 45° Elbow 90° Elbow 2 in / 4 in 3 in / 5 in (51 mm/100 mm) (76 mm/125 mm) 75 ft (23 m) 150 ft (46 m) 3 ft (1 m) 2.5 ft (0.7 m) 6 ft (2 m) 5 ft (1.5 m) Rinnai Tankless Water Heater Installation and Operation Manual 35 1. Direct Vent (Twin Pipe ) Twin Pipe Overview Intake air and exhaust vent directly through separate penetrations. Twin Pipe Termination Clearances Figure 23 Intake Air Exhaust 60 in. min 12 in. (0.30 m) Minimum above intake air opening Roof Intake Air 12 in. (0.30 m) Above grade or anticipated snow level Intake Air 12 in. min 12 in. min 12 in. min 12 in. min Exhaust Intake Air 12 in. min Figure 24: Twin Pipe Vertical Termination of Multiple Water Heaters Minimum clearance for Ground/Grade/Snow Level Indicates area in which intake cannot be installed. Figure 25: Horizontal Vent and Intake Air Piping 36 Rinnai Tankless Water Heater Installation and Operation Manual 1. Direct Vent (Twin Pipe ) Twin Pipe Installation Instructions The water heater is equipped with a 2 in. (51 mm) pipe connection. With the use of a pipe reducer, installers can use a 3 in. (76 mm) pipe for the Intake air and exhaust. In this case, a 2 in./3 in. pipe reducer should be installed as close as possible to the water heater. 3. Install the intake air vent pipe. Ensure it is properly seated. Secure the intake air vent pipe to the intake air vent connection with the supplied screws. Intake Air Vent Pipe WARNING DO NOT apply PVC glues, solvents, or cleaners to the water heater's intake air or exhaust gasket connections. Failure to correctly assemble the components according to these instructions may result in property damage, personal injury, or death. Figure 28 Supplied screws 1. Remove and discard the screw from the intake air vent connection. 4. Install the exhaust vent pipe. Ensure it is properly seated. Secure the exhaust vent pipe to the exhaust adapter ring with the supplied screws. Exhaust Figure 26 2. Remove and discard the intake air vent cap. Figure 29 Supplied screws Figure 27 Rinnai Tankless Water Heater Installation and Operation Manual 37 1. Direct Vent (Twin Pipe ) Twin Pipe Example Vent Applications Slope horizontal exhaust 1/4 in. per foot (21 mm per meter) towards the water heater. DO NOT slope intake air pipe towards the water heater. Table 16 This configuration requires the use of a Concentric Vent Termination This configuration requires the use of a Concentric Vent Termination 2 in. or 3 in. PVC/ CPVC IPEX/ Royal Concentric Side Wall Termination Configuration 2 in. or 3 in. PVC/CPVC IPEX/ Royal Concentric Vertical Termination Configuration 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Snorkel Termination Configuration 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Standard upside down "U" Vertical Termination Configuration 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Elbow or Tee Side Wall Termination Configuration 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Tee Vertical Termination Configuration 2 in. or 3 in. PVC Low Profile Termination Configuration WARNING Exhaust and intake air MUST NOT be brought together into a single PVC pipe using a pipe fitting. Intake air Twin Pipe Maximum Vent Length Table 17. Twin Pipe Maximum Equivalent Length Vent Sizes Vent Lengths 45° Elbow 90° Elbow 2 in. (51 mm) 75 ft (23 m) 3 ft (1 m) 6 ft (2 m) 3 in. (76 mm) 150 ft (46 m) 2.5 ft (0.7 m) 5 ft (1.5 m) Single pipe Exhaust 38 Rinnai Tankless Water Heater Installation and Operation Manual 2. Non- Direct Vent (Room Air and External ) Room Air and External Termination Clearances TERMINATION V SNOW I Table 18 Ref Description A Clearance above grade, veranda, porch, deck, or balcony B Clearance to window or door that may be opened Figure 30: Room Air and External Termination Clearances Canadian Installations1 (CSA B149.1) Other than direct vent (Outdoor unit and/or Room Air) 12 in. (30 cm) 36 in. (91 cm) Regulator vent outlet. In the event no regulator is present, H and I can be disregarded. U.S. Installtions2 (ANSI Z223.1/NFPA 54) Other than direct vent (Outdoor unit and/or Room Air) 12 in. (30 cm) 4 ft (1.2 m) below or to side of opening; 1 ft (300 mm) above opening C Clearance to permanently closed window * * Vertical clearance to ventilated soffit, located D above the terminal within a horizontal distance of 2 ft (61 cm) from the center line of * the terminal E Clearance to unventilated soffit * F Clearance to outside corner * G Clearance to inside corner * H Clearance to each side of center line extended above meter/regulator assembly 3 ft. (91 cm) within a height 15 ft. (4.6 m) I Clearance to service regulator vent outlet 3 ft. (91 cm) * * * 12 in. * * Clearance to nonmechanical air supply inlet J to building or the combustion air inlet to any other appliance K Clearance to a mechanical air supply inlet 36 in. (91 cm) 6 ft (1.83 m) 4 ft (1.2 m) below or to side of opening; 1 ft (300 mm) above opening 3 ft (91 cm) above if within 10 ft (3 m) horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m) [1] Vents for Category II and IV appliances cannot be located above public walkways or other areas where condensate or vapor can cause a nuisance or hazard. M Clearance under veranda, porch, deck, or balcony 12 in. (30 cm) [2] * 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. If locally adopted installation codes specify clearances different than those illustrated, then the most stringent clearance shall prevail. Clearance to opposite wall is 24 in (60 cm). [1] A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. [2] Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. *Clearances are in accordance with local installation c(loDocdéaegusaxgaeentmdaeuthnxet ecrxoeinqgfueoinrrecmemeseadnuutsxfoocuof mdtheiesssgdea'uisnrssdtuaepllgpaaltiiezo.rn). Rinnai Tankless Water Heater Installation and Operation Manual 39 NOTE · Installation of Non-Direct Vent (Room Air) must use listed category IV venting. · All terminations (horizontal and/or vertical) must terminate 12 in. (30 cm) above grade or anticipated snow level. Exhaust Termination Clearances for Internal (Indoor) Room Air Applications 12 in. (0.30 m) 12 in. (0.30 m) 60 in. (1.52 m) vertically between terminals Figure 31 Termination Clearances for External (Outdoor) Installations 12 in. (0.30 m) 36 in. (0.91 m) to ventilated or unventilated soffit or eve vent; or to a deck or porch 60 in. (1.52 m) vertically between terminals Corner Figure 32 40 Rinnai Tankless Water Heater Installation and Operation Manual Room Air: Intake Air WARNING This water heater requires adequate air for ventilation and dilution of flue gases. Failure to provide adequate air can result in unit failure, fire, explosion, serious bodily injury or death. Use the following methods to ensure adequate air is available for correct and safe operation of this water heater. IMPORTANT Intake air must be free of corrosive chemicals. Do not provide air from corrosive environment. Appliance failure due to corrosive air is not covered by warranty. For applications containing corrosive indoor air, this appliance must be installed as direct vent. DO NOT use room air in applications where intake air contains acid forming chemicals such as sulfur, fluorine and chlorine. These chemicals have been found to cause rapid damage and decay and can become toxic when used as intake air for gas appliances. Such chemicals can be found in, but not limited to bleach, ammonia, cat litter, aerosol sprays, cleaning solvents, varnish, paint and air fresheners. Do not store these products or similar products in the vicinity of this water heater. Unconfined Space An unconfined space is defined in National Fuel Gas Code, ANSI Z223.1/NFPA 54 as "a space whose volume is not less than 50 cubic feet per 1000 Btu/hr (4.8 m³ per kW per hour) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space." If the "unconfined space" containing the appliance(s) is in a building with tight construction, additional outside air may be required for proper operation. Outside air openings should be sized the same as for a confined space. Confined Space A confined space is defined in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 as "a space whose volume is less than 50 cubic feet per 1000 Btu/hr (4.8 m³ per kW per hour) of the aggregate input rating of all appliances installed in that space." Examples include a small room, closet, alcove, utility room, etc. A confined space must have two intake air openings. Size the intake air openings based on the BTU input for all gas utilization equipment in the space and the method by which intake air is supplied. Using Indoor Air For Combustion: When using air from other room(s) in the building, the total volume of the room(s) must be of adequate volume (Greater than 50 cubic feet per 1000 Btu/hr). Intake air openings between joining rooms must have at least 1 square inch of free area for each 1000 Btu/h, but not less than 100 square inches each. Using Outdoor Air For Combustion Outdoor air can be provided to a confined space through two permanent openings, one commencing within 12 in. (0.30 m) of the top and one commencing within 12 in. (0.30 m) of the bottom, of the confined space. The openings shall communicate to the outside by one of two ways. When communicating directly with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 in.2/2000 Btu/hr (1100 mm2/kW) of total input rating of all appliances in the confined space. NOTE If ducts are used, the cross sectional area of the duct must be greater than or equal to the required free area of the openings to which they are connected. Rinnai Tankless Water Heater Installation and Operation Manual 41 Louvers and Grills Adequate air is required for all gas utilizing equipment in the location. Therefore, proper sizing of permanent openings, such as louvers or grills, must be considered to maintain the required free area. If the free area of the louver or grill design is not available, assume wood louvers will have 25% free area and metal louvers or grills will have 75% free area. Under no circumstance should the louver, grill or screen have openings smaller than 1/4 in. Example for a grill with dimensions as shown in Figure 33: Wood: 10 in. x 12 in. x 0.25 = 30 in.2 Metal: 10 in. x 12 in. x 0.75 = 90 in.2 12 in. (300 mm) Location To maintain proper circulation of air, two permanent openings (one upper, one lower) must be positioned in confined spaces. The upper shall be within 12 in. (0.30 m) of the top of the confined space and the lower opening shall be within 12 in. (0.30 m) of the bottom of the confined space. Openings must be positioned as to never be obstructed. Combustion air provided to the appliance should not be taken from any area of the structure that may produce a negative pressure (i.e. exhaust fans, powered ventilation fans). 10 in. (250 mm) Figure 33 WARNING To prevent possible personal injury or death due to asphyxiation, common venting with other manufacturer's induced draft appliances is not allowed. Checklist for Intake Air and Venting Requirements Verify all combustion air opening sizes are correct. Ensure that the combustion air requirements are followed that will provide sufficient combustion air for the appliance. DO NOT use room air for combustion in applications where the indoor air is corrosive. Verify that adequate combustion air is available for all appliances installed in the space. Installation complies with National Fuel Gas Code, ANSI Z223.1/NFPA 54 as well as local and state regulations therein. 42 Rinnai Tankless Water Heater Installation and Operation Manual Room Air: Installation Instructions 1. Remove and discard screw from combustion air vent connection. Figure 34 2. Remove and discard the combustion air vent cap. 4. Place the vent screen or room air screen inside elbow and secure with the supplied screw. Use the room air screen for environments where room air is dusty. Notes: · 2 in vent screen supplied with water heater. · Room air screen is available as an accessory. Vent screen Elbow Supplied screw Figure 37 Figure 35 3. Install the intake air pipe. Ensure it is properly seated. Secure the intake air pipe to the combustion air vent connection with the supplied screws. Intake Air Pipe 5. Install the exhaust vent pipe. Ensure it is properly seated. Secure the exhaust vent pipe to the exhaust adapter ring with the supplied screws. Exhaust vent pipe Figure 36 Supplied screws Figure 38 Supplied screws Rinnai Tankless Water Heater Installation and Operation Manual 43 Room Air: Example Vent Applications 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Snorkel Termination Configuration 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Standard Upside Down "U" Vertical Termination configuration 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Elbow or Tee Side Wall Termination Configuration 2 in. or 3 in. Schedule 40 PVC/CPVC or ABS Tee Vertical Termination Configuration Ubbink flexible venting approved for vertical non-direct vent (room air) applications only. Refer to the flex vent manual for further details. PP Flex Venting Slope horizontal exhaust 1/4 in. per foot (21 mm per meter) towards the water heater. Room Air: Maximum Vent Length Table 19. Room Air Maximum Equivalent Length Vent Sizes 2 in. (51 mm) 3 in. (76 mm) Vent Length 75 ft (23 m) 150 ft (46 m) 45° Elbow 3 ft (1 m) 2.5 ft (0.7 m) 90° Elbow 6 ft (2 m) 5 ft (1.5 m) 3 in. (76 mm) Ubbink Flex 50 ft. (15 m) 44 Rinnai Tankless Water Heater Installation and Operation Manual Room Air: Manufactured (Mobile) Home For Installation in a Manufactured Home (Mobile Home) Roof termination PVC Elbow with Vent Screen Pressure relief valve Hot water Outlet Roof flashing Top and Bottom Mounting Bracket Gas supply Door Installation Enclosure with Louvered Door for Manufactured Home Applications Cold water Inlet Louvered opening To suitable drain Condensate drain 6 in. (152 mm) Maximum Figure 39 · Combustion air must not be supplied from occupied spaces of the manufactured home. Access panels, doors or opening of any kind are not permitted between the installation enclosure and the inside of the manufactured home. Pipe Connections on Bottom of Water Heater · The installation enclosure Figure 40 must include an exterior access door incorporating Use the following table to identify the minimum required a single opening positioned size of the opening in the access door. a maximum of 6 in. (152 mm) above the lower edge Table 20 of the door. The opening in Model Input Minimum Example the access door must be Btu/h Required Area Opening Size (LxH) metal with no less than 1/4 in. (6.4 mm) mesh. RX199i 199,000 RXP199i 200 in2 (0.129 m2) 20 in. x 10 in. (508 mm x 254 mm) · The water heater is to be secured to the wall of the manufactured home using the integrated mounting brackets on the back side of the water heater. RX180i 180,000 RX160i 160,000 RXP160i RX130i 130,000 180 in2 (0.116 m2) 160 in2 (0.103 m2) 130 in2 (0.084m2) 18 in. x 10 in. (457 mm x 254 mm) 16 in. x 10 in. (406 mm x 254 mm) 13 in. x 10. (330 mm x 254 mm) Rinnai Tankless Water Heater Installation and Operation Manual 45 3. Common Vent (Indoor Units Only. Direct Vent and Non-Direct/Room Air Vent) Common venting allows multiple Rinnai Tankless Water Heaters to share the same vent system. When operating multiple water heaters in a common venting system, it is recommended to use Rinnai's EZConnectTM cable (purchased separately) which electronically connects two water heaters so they function as one hot water source. Note: Multiple RXP models (water heaters with a recirculation pump) cannot be electronically connected using the EZConnectTM cable. The EZConnectTM cable connects only an RXP model with an RX model. See illustration below. Figure 41: Sample Inline, Freestanding Configuration Note: For common venting three or more units, refer to the "Common Vent Installation Instructions." Table 21. Primary and Secondary Water Heaters Primary Secondary Correct Not Correct RXP199i (With Pump) RX199i (Without Pump) RXP199i (With Pump) RX199i (Without Pump) RX199i (Without Pump) RX199i (Without Pump) RXP199i (With Pump) RXP199i (With Pump) Common Vent Maximum Equivalent Vent Lengths Common vent equivalent lengths include polypropylene pipe (PP) or PVC in a back-to -back or inline configuration. Header Vent length For the table below: · Header is the main vent pipe into which several vents connect. · Vent Length is the distance from the end of the header to the vent termination · Maximum vent length starts at the end of the header system. Figure 42 Table 22. Common Vent Maximum Vent Length Water Heater Model # Water Heaters Max System Btu/hr Vent Diameter 3 in. 4 in. 6 in. RX199i, RXP199i RX180i 2 398,000 65 ft 150 ft 150 ft (20 m) (46 m) (46 m) 2 360,000 RX160i, RXP160i RX130i 2 320,000 90 ft 150 ft 150 ft (27 m) (46 m) (46 m) 2 260,000 46 Rinnai Tankless Water Heater Installation and Operation Manual · The piping (including soldering materials) and components connected to this appliance must be approved for use in potable water systems. · Purge the water line to remove all debris and air. Debris will damage the water heater. · The appliance must not be connected to a system that was previously used with a non-potable water heating appliance. · Ensure that the water filter on the water heater is clean and installed. · DO NOT introduce toxic chemicals such as those used for boiler water treatment to the potable water used for space heating. · Verify water pressure meets requirements. To connect the water supply, follow the instructions below. IMPORTANT Water connections to the water heater should follow all state and local plumbing codes. If this is a standard installation, refer to the "Piping Diagram for Basic Installation" below. 1. Plumb the cold water supply line to the water heater on the 3/4 in. MNPT connection at the bottom of the water heater marked "COLD." 2. Plumb the hot water supply line to the 3/4 in. MNPT connection marked "HOT." 3. If a pipe cover will be installed, make sure water lines to the water heater fit within the confinements of the pipe cover. PIPING DIAGRAM FOR BASIC INSTALLATION The condensate drain pipe (along its entire length) must be at least the same diameter as the drain line (1/2 in. NPT). Refer to section "4.9 Connect Condensate Drain" for more information. KEY 3/4" Ball Valve Pressure Regulator 3/4" Union Circulating Pump Check Valve Pressure Relief Valve Boiler Drain Valve S Solenoid Valve This is not an engineered drawing. It is intended only as a guide and not as a replacement for professionally engineered project drawings. This drawing is not intended to describe a complete system. It is up to the contractor/engineer to determine the necessary components and configuration of the particular system being installed. This drawing does not imply compliance with local building code requirements. It is the responsibility of the contractor/engineer to ensure installation is in accordance with all local building codes. Confer with local building officials before installation. Condensate Drain Line Gas Supply Hot water Supply line Figure 43 Cold water Supply line Rinnai Tankless Water Heater Installation and Operation Manual 47 Isolation valves are not supplied with the water heater, but it is highly recommended to install the isolation valves. The isolation valves (part number MIVK-T-LW) provide the ability to isolate the water heater from the structure's plumbing and allow quick and easy access to flush the heat exchanger. The isolation valves must meet American National Standard (ANSI Z21.10.3) / Canadian Standard (CSA 4.3). WARNING Water discharged from the pressure relief valve could cause severe burns instantly or death from scalds. An approved pressure relief valve is required by the American National Standard (ANSI Z21.10.3) for all water heating systems and shall be accessible for servicing. When connecting a pressure relief valve, follow the guidelines below: · The pressure relief valve must comply with the standard for Relief Valves for Hot Water Supply System, ANSI Z21.22/CSA 4.4 or the ANSI/ASME Boiler and Pressure Vessel Code Section IV. · The pressure relief valve must be rated up to 150 psi and to at least the maximum Btu/hr of the appliance. · The discharge from the pressure relief valve should be piped to the ground or into a drain system per local codes. · The pressure relief valve must be manually operated once a year to check for correct operation. · The discharge line from the pressure relief valve should pitch downward and terminate 6 in. (152 mm) above drains where discharge will be clearly visible. · The discharge end of the line shall be plain (unthreaded) and a minimum of 3/4 in. nominal pipe diameter. The discharge line material must be suitable for water at least 180° Fahrenheit (82°C). · The pressure relief valve must be installed near the hot water outlet. · The pressure relief valve is connected below the appliance. DO NOT place any other valve or shut off device between the pressure relief valve and the water heater. · For safe operation of the water heater, the pressure relief valve must not be removed or plugged. · If a pressure relief valve discharges periodically, this may be due to thermal expansion in a closed water supply system. Contact the water supplier or local plumbing inspector on how to correct this situation. Do not plug the pressure relief valve. · The American National Standard (ANSI Z21.10.3) does not require a combination temperature and pressure relief valve for this appliance. However, local codes may require a combination temperature and pressure relief valve. · Protect pressure relief valve and pressure relief valve discharge line from freezing. Do not plug or restrict flow of the pressure relief valve. · DO NOT plumb the pressure relief valve with the condensate drain; both must be plumbed independently to drain. · DO NOT plug the pressure relief valve and do not install any reducing fittings or other restrictions in the relief line. The pressure relief line should allow for complete drainage of the valve and the line. Pressure Relief Valve Maintenance: For proper care of this approved pressure relief valve, it is recommended that the valve is manually operated once a year. In doing so, it will be necessary to take precautions with regard to the discharge of potentially scalding hot water under pressure. Ensure discharge water has a safe place to flow. Contact with your body or other property may cause damage or harm. 48 Rinnai Tankless Water Heater Installation and Operation Manual To prevent condensate damage, follow these guidelines: · Do not plumb the condensate drain with the pressure relief valve; both must be plumbed independently to drain. · All condensate must drain and be disposed of according to local codes. · Use only corrosion resistant materials for the condensate drain lines such as PVC pipe or plastic hose. · The condensate drain pipe (along its entire length) must be at least the same diameter as the drain line (1/2 in. MNPT). · Condensation drain lines installed in areas that are subject to freezing temperatures should be wrapped with an approved supplemental heat source. Install per manufacturer's instructions. · Slope the condensate drain lines toward the inside floor drain or condensate pump. · The end of the condensate drain pipe should be open to the atmosphere. The end should not be under water or other substances. CORRECT Pipe open to atmosphere Water Level NOT CORRECT Pipe submerged in water Water Level · A condensate neutralizer kit (part number 804000074) is available from Rinnai. The kit allows condensate to flow through neutralizing media that raises the pH of the condensate to a level that will help prevent corrosion of the drain and public sewer system. Refer to section "3.6 Accessories" for more information. · The condensate drain pipe should be as short as possible and have a downward pitch. · Pour approximately 10 ounces (1.25 cups) of water directly into the water heater's exhaust port. · DO NOT connect the condensate drain line with an air conditioning evaporator coil drain. · Water heaters have an integrated condensate trap. DO NOT install an external condensate trap. Air Gap *Overflow bypass * Safety overflow if condensate drain becomes clogged. Figure 44 · For external (outdoor) installations, to minimize freezing of the condensate, run the condensate drain line through an interior wall or between insulation and an interior wall. · If a floor drain is not available or the drain is above the level of the condensate drain, a condensate pump should be installed. Figure 45 Pipe open to atmosphere Condensate pump Rinnai Tankless Water Heater Installation and Operation Manual 49 To connect the condensate drain pipe: 1. Apply thread sealant to 1/2 in. MNPT condensate drain port. 2. Thread 1/2 in. NPT fitting onto condensate drain port. 3. Follow the steps in the next section: "Condensate Pump Safety Switch Wiring" (if needed). 3. Cut crimp connectors off white wires and strip the insulation off of the two ends. 4. Select an appropriate length of wire (18 AWG or greater) and strip the insulation off the ends. Follow the wiring guidelines established by the National Electrical Code (NEC). To Condensate Pump Safety Switch Condensate Drain Figure 46 1/2 in. MNPT Cut off crimp connectors Figure 47 Strip insulation off both ends of wire 5. With wire nuts or other approved wire connectors, connect the "To Condensate Pump Safety Switch" wires to the normally open contacts on the condensate pump (see image below). 6. Reconnect power to the water heater and press the "On/Off" button on the controller. IMPORTANT The steps in this section must conform with local codes and the guidelines established by the National Electrical Code (NEC). The condensate pump (if installed) should be wired to deactivate the water heater in the event the condensate pump fails. 1. Disconnect power from the water heater. 2. Open the water heater cover and locate two white wires labeled "To Condensate Pump Safety Switch." Test Operation 1. Test the operation of the shut off switch by unplugging the condensate pump and filling the condensate reservoir with water until the float switch closes the circuit. 2. Turn on the water heater. 3. Confirm the water heater displays diagnostic code "25." 4. Plug in the condensate pump in and confirm condensate is flowing out of the reservoir. 5. Turn off the water heater by pressing the "On/Off" button on the controller. Wait five seconds then turn the power back on. This will clear the diagnostic code. 50 Rinnai Tankless Water Heater Installation and Operation Manual Condensate Pump Safety Switch Installation Tankless Water Heater To Condensate Pump Safety Switch Wires Wire Nut Connecting Two Wires Fieelldd--SSuupppplielieddWWireirses Safety switch Wires Condensate Pump (field-supplied) should include internal safety switch and power cord. Power cord must be plugged into power source. Safety switch wires connect to the NO and COM contacts on the safety switch. COM NC NO Figure 48 · NO - Normally Open · NC - Normally Closed · COM - Common (Neutral) Rinnai Tankless Water Heater Installation and Operation Manual 51 WARNING · A trained and qualified professional must install the gas supply. · Turn off 120V power supply. · Turn off the gas. · Gas is flammable. Do not smoke or provide other ignition sources while working with gas. · Do not turn on the water heater or gas until all fumes are gone. · Confirm the gas type before connecting. Failure to install correct gas type may result in injury or damage to the unit. To connect the gas supply, follow the instructions below: 1. Install a manual gas control valve in the gas supply line to the water heater. A union can be used on the connection above the shut off valve for the future servicing or disconnection of the water heater. 2. Check the type of gas and gas supply pressure before connecting the water heater. If the water heater is not of the gas type that the building is supplied with, DO NOT connect the water heater. Contact the dealer for the proper water heater to match the gas type. 3. Check the gas supply pressure immediately upstream at a location provided by the gas company. Supplied gas pressure must be within the limits shown in section "3.4 Specifications" with all gas appliances operating. 4. Before placing the appliance in operation, all joints including the heater must be checked for gas tightness by means of soap, gas leak detector solution, or an equivalent nonflammable solution, as applicable. (Since some leak test solutions, including soap and water, may cause corrosion or stress cracking, the piping shall be rinsed with water after testing, unless it has been determined that the leak test solution is non-corrosive.) 5. Use approved connectors to connect the water heater to the gas line. Purge the gas line of any debris before connection to the water heater. 6. Any compound used on the threaded joint of the gas piping shall be a type that resists the action of liquefied petroleum gas (propane/LPG). 7. The gas supply line shall be gas tight, sized, and so installed as to provide a supply of gas sufficient to meet the maximum demand of the water heater and all other gas consuming appliances at the location without loss of pressure. If in doubt about the size of the gas line, refer to the "Gas Pipe Sizing Reference Tables" section on the next page. 8. Perform a leak and pressure test prior to operating the water heater. If a leak is detected, do not operate the water heater until the leak is repaired. Figure 49 Gas connection 3/4 in. MNPT connection 52 Rinnai Tankless Water Heater Installation and Operation Manual The gas supply must be capable of handling the entire gas load required at the location. Gas line sizing is based on gas type, the pressure drop in the system, the gas pressure supplied, and gas line type. For gas pipe sizing, refer to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 For some tables, you will need to determine the cubic feet per hour of gas required by dividing the gas input by the heating value of the gas (available from the local gas company). The gas input needs to include all gas products at the location and the maximum Btu usage at full load when all gas products are in use. Use the table for your gas type and pipe type to find the pipe size required. The pipe size must be able to provide the required cubic feet per hour of gas or the required Btu/hour. The information below is provided as an example. The appropriate table from the applicable code must be used. Table 23: Gas Pipe Sizing Calculation Worksheet Instructions: Enter values in empty boxes. Rinnai Mode Gas Input: A Btu/hr Additional Appliance Total Gas Input: B Heating Value of Gas: C Btu/hr Btu/ft3 Cubic Feet Per Hour (CFH): A +B (CFH) = C Answer: (CFH) = (CFH) = ft3 /hr Natural Gas Table 24: Pressure Drop 0.5 in. wc Information in table obtained from NFPA 54, ANSI Z223.1 2021. Schedule 40 Metallic Pipe Inlet Pressure: Less than 2 psi Specific Gravity: 0.60 Example Rinnai Model Gas Input: A 199,000 Btu/hr Additional Appliance Total Gas Input: Length in ft (meters) 10 (3) Nominal Pipe Size (in.) 1/2 3/4 1 1 1/4 Capacity in Cubic Feet of Gas per Hour 172 360 678 1,390 B 65,000 Btu/hr Heating Value of Gas: C 1,000 Btu/ft3 20 (6) 30 (9) 40 (12) 50 (15) 118 247 466 95 199 374 81 170 320 72 151 284 957 Cubic Feet Per Hour (CFH): 768 (CFH) = A + B C 657 199,000+65,000 583 (CFH) = 1,000 60 (18) 70 (21) 80 (24) 90 (27) 100 (30) 65 137 257 528 60 126 237 486 AAn nswer (CFH) = 264 ft3/hr 56 117 220 452 52 110 207 424 For this example, the pipe diameter must be at least 3/4 in. pipe size and 10 ft (3 m) 50 104 195 400 in length. Rinnai Tankless Water Heater Installation and Operation Manual 53 Natural Gas Table 25: Pressure Drop 3.0 in. wc Example Intended use: Initial supply Schedule 40 Metallic Pipe Rinnai Model Gas Input: pressure of 8.0 in. wc Inlet Pressure: Less than 2 psi or greater. Specific Gravity: 0.60 A 199,000 Btu/hr Information in table obtained from NFPA 54, ANSI Z223.1 - 2021. Nominal Pipe Size (in.) 1/2 3/4 1 1 1/4 Additional Appliance Total Gas Input: B 65,000 Btu/hr Length in ft (meters) 10 (3) Capacity in Cubic Feet of Gas per Hour Heating Value of Gas: 454 949 1,790 3,670 C 1,000 Btu/ft3 20 (6) 312 652 1,230 2,520 Cubic Feet Per Hour (CFH): 30 (9) 40 (12) 250 524 986 2,030 214 448 844 1,730 (CFH) = A + B C 199,000+65,000 50 (15) 60 (18) 70 (21) 80 (24) 190 397 748 1,540 (CFH) = 172 360 678 1,390 158 331 624 1,280 Answer: (CFH) = 147 308 580 1,190 1,000 264 ft3/hr 90 (27) 100 (30) 138 289 544 1,120 For this example, the pipe diameter must be at least 1/2 in. pipe size and 131 273 514 1,060 20 ft (6 m) in length. Propane (Undiluted) Table 26: Pressure Drop 0.5 in. wc Information in table obtained from Schedule 40 Metallic Pipe NFPA 54, ANSI Z223.1 - 2021. Inlet Pressure:11 in wc Specific Gravity: 1.50 Nominal Pipe Size (in.) Length in ft (meters) 1/2 3/4 1 1 1/4 Capacity in Thousands of Btu per Hour 10 (3) 291 608 1,150 2,350 20 (6) 200 418 787 1,620 30 (9) 160 336 632 1,300 40 (12) 50 (15) 60 (18) 70 (21) 80 (24) 90 (27) 137 287 541 1,110 122 255 480 985 110 231 434 892 101 212 400 821 94 197 372 763 89 185 349 716 100 (30) 84 175 330 677 Example Rinnai Model Gas Input: A 199,000 Btu/hr Additional Appliance Total Gas Input: B 65,000 Btu/hr Total gas Input Total Gas Input = A + B Total Gas Input = 199,000 + 65,000 Answer: Total Gas Input = 264,000 Btu/hr For this example, the pipe diameter must be at least 1/2 in. nominal pipe size and 10 ft (3 m) in length. 54 Rinnai Tankless Water Heater Installation and Operation Manual WARNING · Do not use an extension cord or adapter plug with this appliance. · The water heater must be electrically grounded in accordance with local codes and ordinances or, in the absence of local codes, in accordance with the National Electrical Code, ANSI/ NFPA No. 70. · Indoor water heaters are equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding terminal from this plug. When connecting the power supply, follow these guidelines: · Do not rely on the gas or water piping to ground the water heater. Ground locations are provided inside the water heater. · The water heater requires 120 VAC, 60 Hz power from a properly grounded circuit. · If using the 6.5 ft (2.0 m) power cord supplied with the water heater, plug it into a standard 3 prong 120 VAC, 60 Hz properly grounded wall outlet. The supplied power cord is outdoor rated and can be used outdoor. · For outdoor installation, a field-supplied disconnect switch may be installed for the incoming 120 VAC power. The switch should be a type that is suitable for outdoor use. Check the National Electrical Code, ANSI/NFPA 70 and your local codes for a proper switch type to use in your area. Power connections must be protected from the weather. · The wiring diagram is located on the inside of the water heater front cover. Post-Power Supply Connection Checklist Confirm that the electricity is supplied from 120 VAC, 60 Hz power source and is in a properly grounded circuit. Confirm that an extension cord or an adapter plug has NOT been used with the water heater. Rinnai Tankless Water Heater Installation and Operation Manual 55 This tankless water heater is set up for natural gas and indoor installations as default. When power is connected for the first time, you need to confirm the settings below or change them properly. WARNING If proper settings are not selected before you use the tankless water heater, it will cause a hazardous situation which results in personal injury or property damage. Confirm/change initial settings of the tankless water heater by choosing one of the two options below: · Option 1 (recommended): Confirm/change settings from a smart device using Bluetooth Low Energy (BLE). · Option 2: Confirm/change settings from the tankless water heater controller. 3. Open the Rinnai Central app from your smart device and log into the Rinnai Central app with a professional account. 4. Push the Bluetooth button on the controller. The Bluetooth LED light turns solid. SEt Figure 51 5. Tap "Connect to a Rinnai Tankless Water Heater" on the Rinnai Central app. You will hear a beeping sound when pairing between the app and water heater is established. To confirm/change initial settings of the tankless water heater from a smart device using BLE (recommended), follow the steps below: Note: To utilize BLE, your connecting device (smartphone, tablet, computer, etc.) needs to have Bluetooth 4.0 or a newer version. Contact your connecting device manufacturer if you are not sure if your connecting device has Bluetooth 4.0 or a newer version. 1. Download the Rinnai Central app by scanning the following QR code: 2. Supply power to the tankless water heater for the first time. The controller displays "SEt" and the Priority button LED light on the controller is blinking. Figure 52 6. Follow the steps in the Rinnai Central app to confirm and/or change your tankless water heater settings. 7. When settings are complete, the controller display will be blank. SEt Figure 50 Figure 53 56 Rinnai Tankless Water Heater Installation and Operation Manual 1. Supply power to the tankless water heater for the first time. The controller displays "SEt" and the Priority button LED light on the controller is blinking. SEt 3(B). If using propane gas: Press the up or down arrow button. The controller displays "LPG" (Liquid Propane Gas). Press the "On/Off" button to confirm Liquid Propane Gas. Proceed to step 4. LPG Figure 54 2. Press the "Priority" button. The controller displays "nG" (natural gas). nG Figure 57 4. The controller displays "In" (indoor). In Figure 55 3(A). If using natural gas: Press the "On/Off" button to confirm natural gas. Then, proceed to step 4. If using propane gas, skip this step and proceed to step 3(B). nG Figure 58 5(A). If you install the tankless water heater indoors: Press the "On/Off" button to confirm "In" (Indoor). Proceed to step 6. If you install the tankless water heater outdoors with the Rinnai outdoor vent cap, skip this step and proceed to step 5(B). In Figure 56 Figure 59 Rinnai Tankless Water Heater Installation and Operation Manual 57 5(B). If you install the tankless water heater outdoors with the Rinnai outdoor vent cap: Press the up or down arrow buttons. The controller displays "Out" (Outdoor). Press the "On/Off" button to confirm "Out" (Outdoor). Proceed to step 6. Out Figure 60 6. The controller displays "nG" or "LPG", and "In" or "Out" alternatively while the "Priority" button is blinking. The controller shows current gas setting and indoor/ outdoor setting. For example, the controller displays "NG" and "In" alternatively, indicating the water heater is set for natural gas and indoor installation. If you need to change these settings, press the up arrow button to go back to step 1. Otherwise, press the "Priority" button. Figure 61 7. The controller briefly displays "888" while a beeping sound is observed. Then, complete initial settings and the controller is off. 888 Figure 62 8. If you set initial settings incorrectly, you can adjust the settings by configuring the parameter settings. Follow the steps in section "4.13 Configure Parameter Settings" and change parameters 10 (Gas Type) and 14 (Indoor/Outdoor) correctly. 9. After initial settings are complete, press the "On/Off" button to turn on the unit. Figure 63 10. If "LPG" (Liquid Propane Gas) is selected, apply the supplied gas conversion label at an open space above the existing label on the left side of the water heater. Note: See the "Gas Conversion Manual" for specific label location. 11. The default altitude setting for this water heater is 0-2,000 ft. (0-610 m). If this water heater is installed at a different altitude, select the appropriate altitude setting. Also, set up other parameters properly. Refer to section "4.13 Configure Parameter Settings" for specific details on setting parameters. 58 Rinnai Tankless Water Heater Installation and Operation Manual WARNING DO NOT adjust parameter settings unless specifically instructed to do so. Certain elements of the installation may require adjusting the parameters of the tankless water heater. To adjust the parameters: 1. Locate the PC Board (lower front of unit). 2. Locate the two push buttons (A and B) on the PC Board. 3. Press the "A" button for 1 second. The controller displays 01A or 01b (Figure 64). A .........B Figure 64 4. Use the up and down arrow buttons on the controller to select a setting number (see Parameter Settings Table on next page). 01 A 5. Once the desired setting number is selected, use the "On/Off" button on the controller to change the selection for the setting number. Example: Display will change from 01A to 01b for Maximum Temperature setting (as shown in the images). 01 A 6. To exit and save changes, press the Figure 66 "A" button for 1 second. Figure 65 01 b Rinnai Tankless Water Heater Installation and Operation Manual 59 Table 27. Parameter Settings Setting # 0 1 0 2 0 3 0 4 3 0 5 0 6 0 7 0 8 1 0 1 2 1 3 1 4 1 5 3 1 6 1 7 4 1 8 6 Setting Description Maximum Set Temperature High Altitude Installation Location Service Soon1 Recirculation Settings Recirculation Mode2* Control Switch Units in Standby (EZConnectTM) EZConnectTM Gas Type Built-in Pump Setting Water Heater Model (Factory set values and not adjustable) Indoor/Outdoor Low Activation Mode Pump Speed* First Day Pump Operation* Smart-Circ with BLE Button* A 120°F (49°C) 0 - 2,000 ft (0 - 610 m) Disabled No Recirculation Economy BMS7 Selection b C d 140°F (60°C) 2,001 - 5,400 ft (610 - 1,646 m) 0.5 Year Recirculation (Dedicated) Comfort 5,401 - 7,700 ft 7,701 - 10,200 ft (1,646 - 2,347 m) (2,347 - 3,109 m) 1 Year 2 Years Recirculation (Crossover) Commercial5 Air Handler (AH) 2 1 Secondary NG Without Pump Primary LPG With Pump 199 (3237) 180 (2934) 160 (2530) 130 (2024) Internal (Indoor) External (Outdoor) On Off Max High Medium Low Pump Off Pump On Smart-Circ is Smart-Circ is disabled enabled * Pump models only. 1 See section "4.13.3 Service Indicator (Service Soon, 55)" for more information. 2 Setting 05 is available only if setting 04 is selected. Economy mode cycles the pump less often, using less energy to maintain the circulation loop temperature. Comfort mode cycles the pump more frequently, ensuring the loop temperature remains higher (but also uses more energy). 3 Low Activation Mode must be in the ON position (15A ) if crossover recirculation is selected (Parameter 04C). 4 For the first 24-hours of operation, Smart-Circ will learn hot water usage patterns and operate pump based on the learned patterns. On the first day, when the tankless water heater has no learned patterns, the unit can be set to no pump operation (Pump Off/No Recirc) for the first 24 hours or to the pump operating (Pump On/Recirc) multiple times per hour depending on setting 05 (Recirculation Mode). 5 Commercial mode should not be used for residential applications. Application of commercial mode may result in excessive machine wear and energy consumption. 6 To comply with California Title 24, select 18A (Smart-Circ is disabled). 7 BMS = Building Management System 60 Rinnai Tankless Water Heater Installation and Operation Manual WARNING Combustion analysis must be performed by a trained and qualified professional. To perform a combustion analysis: 1. Remove the front panel by removing the two screws and releasing the two latches. 2. Remove the clamp holding the combustion analysis port cap. 3. Remove the combustion analysis port cap and insert the gas analyzer probe into the port. 4. Put the water heater into operation for at least five minutes. Measure CO2 or O2, as applicable, in the exhaust system. If combustions exceed the values below: · Ensure gas type is correct. · Check exhaust and inlet air for blockage. · Please call Rinnai Technical Support. Insert gas analyzer probe into combustion analysis port. Figure 67(1) NG LPG CO2 7.0% - 11.0% 7.9% - 11.9% O2 1.7% - 8.7% 2.8% - 8.9% 5. After measurement, remove the gas analyzer probe, place the combustion analysis port cap back on, and reinstall the clamp to secure the cap in place. SS This water heater includes a service indicator (Service Soon, SS). When selected in the parameter settings, an SS code will display on the controller indicating that it is time to flush and service the water heater. · Selection is installer's preference based on water conditions or other factors that may influence the suggested interval of service. · See the "Parameter Settings" section of this manual for selectable service intervals. · If Service Soon (SS) appears on the controller display, contact your local service provider to flush and service the water heater (see section "6.3 Flushing the Heat Exchanger"). · Service Soon will appear again based on the selected service interval. To reset Service Soon (55) Press and hold the "A" button until "SS" 55 disappears. A B A Service Soon (55) will display on the controller again when the water heater reaches the interval selected in the parameter settings. Figure 67(2) Rinnai Tankless Water Heater Installation and Operation Manual 61 Rinnai RX Tankless Water Heaters include Circ-Logic technology that offers the comfort and convenience of instant hot water with the use of an external recirculation pump. Circ-Logic controls the on/off sequence and operation cycles of the external recirculation pump through the programming of the tankless water heater's parameter settings. Smart-CircTM is the factory default setting for recirculation. Smart-CircTM allows the water heater to identify when hot water is used, and then operates recirculation on subsequent days to reduce wait time for hot water. If a fixed recirculation schedule is desired, then installation of an MC-195T-US Timer/controller or Wi-Fi Module is required. With residential units, the external pump cable is not included with the tankless water heater and must be purchased separately. Circ-Logic operates in either Economy or Comfort mode based on the parameter settings of the water heater. · Economy Mode - Cycles the pump less often, using less energy to maintain the circulation loop temperature. · Comfort Mode - Cycles the pump more frequently, ensuring the loop temperature remains higher (but also uses more energy). Note: Rinnai offers an Internal Add-on Recirculation Conversion Kit (part number: RX2RXPCK) to convert a no pump model to a pump model. Table 28 Rinnai Set Temperature 140 135 130 125 120 115 110 108 106 104 102 100 98 Typical Pump OFF Intervals (Minutes) Economy 18 20 22 24 28 32 38 40 44 48 52 56 62 Comfort 9 10 11 12 14 16 19 20 22 24 26 28 31 Components within dashed line are inside water heater External Pump Harness: Rinnai Part #: 105000250 Figure 68 62 GN Connect Ground (GN) Wire to tankless housing W BL BK R FUSE External Pump Rinnai Tankless Water Heater Installation and Operation Manual Complete the following checklist when water heater installation is complete. You should be able to answer YES to each question. If you answer NO to any question, installation is not complete. Refer to the applicable section in the Rinnai Tankless Water Heater Installation and Operation Manual for additional information. For assistance, contact your local dealer or distributor, or call Rinnai Customer Care at 1-800-6219419. 1 INSTALLATION LOCATION Have you verified the unit, vent and air intakes meet the clearance requirements? 2 COMBUSTION AIR & VENTING Have all corrosive compounds been removed from around the combustion air inlet of the tankless water heater? YES NO YES NO Have you followed the combustion air requirements to provide sufficient combustion air for the tankless water heater? Are the correct venting products for the installed model being utilized? Have you installed the vent screen (s) for PVC vent applications? Have you verified the vent system does not exceed maximum length? 3 PLUMBING Have the water lines been purged of all debris and the filter cleaned? Have you verified the hot and cold water lines to the tankless water heater are not interchanged? YES NO Does the water supply to the heater have adequate pressure? Is it free of chemicals? Did you verify it does not exceed total hardness that will damage the heat exchanger? Have you verified that no toxic chemicals were introduced to the potable water? Did you drain the tankless water heater if not intended to be used immediately? Have water quality issues (if any) been addressed? Have you performed the leak and pressure test for the tankless water heater and plumbing system? 4 ISOLATION VALVES YES NO Are isolation valves installed? Isolation valves are not required, but highly recommended. 5 PRESSURE RELIEF VALVE (PRV) Does the PRV comply with the standard for Relief Valves for Hot Water Supply Systems, ANSI Z21.22/CSA 4.4 or the ANSI/ASME Boiler and Pressure Vessel Code Section IV? YES NO Did you verify the PRV is rated up to 150 psi and (at least) the maximum Btu/hr of the tankless water heater? Is the discharge from the PRV piped to the ground or into a drain system as per local codes? Is the discharge line from the PRV pitched downward and does it terminate 6 in. (152 mm) above the drains? Is the discharge end of the line plain (unthreaded) and a minimum of 3/4 in. diameter? Is the discharge line material suitable for at least 180°F (82°C) water? Did you take measures to protect the PRV and PRV discharge line from freezing? Have you verified the PRV is not plumbed with the condensate drain line? Have you verified the PRV is not plugged and that reducing fittings, valves, or other restrictions are not installed in the relief line? Rinnai Tankless Water Heater Installation and Operation Manual 63 6 CONDENSATE DRAIN YES NO If the condensate pump is installed, is it wired to deactivate the tankless water heater in the event of failure? For more information, refer to section "4.9.3 Condensate Pump Safety Switch Wiring." Did you verify the condensate drain pipe is as short as possible and has a downward pitch toward the drain or condensate pump? Is all condensate drained and disposed of as per local codes? Did you use ONLY corrosion resistant materials for the condensate drain lines? Did you verify the condensate drain pipe along its entire length is at least the same diameter as the drain line (1/2 in. NPT)? Did you check to ensure the condensation drain lines are protected from freezing? If a floor pump is not available or the drain is above the level of the condensate drain, did you install a condensate pump? Have you verified the condensate drain line is not plumbed with the pressure relief valve? Have you confirmed the condensate drain line is not connected with an air conditioning evaporator coil drain? Have you verified an external condensate trap is not installed? (This tankless water heater has an integrated condensate trap.) Have you confirmed the end of the condensate drain pipe is open to atmosphere? 7 GAS SUPPLY Did you verify the gas system is appropriately sized? Did you verify the water heater is rated for the gas type supplied? Have you performed a gas line and connection leak test? Did you install a manual gas control valve in the gas line to the water heater? Is the inlet gas pressure within limits? Did you purge the gas line of any air or debris before connecting the water heater? If "LPG" (Liquid Propane Gas) is selected, apply the supplied gas conversion label at an open space above the existing label on the side of the water heater. 8 RECIRCULATION PUMP RXP Series Models Only (RXP199i and RXP160i) YES NO YES NO Have parameter settings for recirculation been properly set? Is the recirculation pipe length less than the maximum allowed length? Did you drain the tankless water heater if not intended to be used immediately? Have you performed a leak and pressure test on the thermal bypass valve installation? (Crossover Mode Only) Was the thermal bypass valve installed at the furthest fixture from the water heater? 64 Rinnai Tankless Water Heater Installation and Operation Manual Topics in this section · Safety Precautions · Gas Operating Instructions · Control Panel · Setting the Temperature · Performance Data · Diagnostic Codes · Configuring Recirculation (If Applicable) WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. · Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. · BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. · WHAT TO DO IF YOU SMELL GAS - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. - If you cannot reach your gas supplier, call the fire department. · Installation and service must be performed by a trained and qualified professional, service agency or the gas supplier. AVERTISSEMENT Assurezvous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d'incendie ou d'explosion ou pour éviter tout dommage matériel, toute blessure ou la mort. · Ne pas entreposer ni utiliser d'essence ou ni d'autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. · AVANT D'OPÉRER, sentir le gaz autour de la zone de l'appareil. Assurez-vous de sentir à côté du sol car certains gaz sont plus lourds que l'air et se déposeront sur le sol. · QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ : - Ne pas tenter d'allumer d'appareil. - Ne touchez à aucun interrupteur ; ne pas vous servir des téléphones se trouvant dans le bâtiment. - Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. - Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies. · L'installation et l'entretien doivent être assurés par un installateur ou un service d'entretien qualifié ou par le fournisseur de gaz. Rinnai Tankless Water Heater Installation and Operation Manual 65 · Keep the area around the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids. · Do not use this appliance if any part has been under water. Immediately call a trained and qualified professional to inspect the appliance and to replace any part of the control system and any gas control which has been under water (N'utilisez pas cet appareil s'il a été plongé dans l'eau, même partiellement. Faites inspecter l'appareil par un licence professionnelle et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.) · Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance (En cas de surchauffe ou si l'alimentation en gaz ne s'arrête pas, fermez manuellement le robinet d'arrêt de l'admission de gaz.) · Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a trained and qualified professional. Force or attempted repair may result in a fire or explosion. · This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. · DO NOT use an extension cord or an adapter plug with this appliance. · Any alteration to the appliance or its controls can be dangerous and will void the warranty. · If you install this water heater in an area that is known to have hard water or that causes scale build-up the water must be treated and/or the heat exchanger flushed regularly. Rinnai offers a "Scale Control System" that provides superior lime scale prevention and corrosion control by feeding a blend of control compounds into the water supply. Damage and repair due to corrosive compounds in the air is not covered by warranty. · Keep the combustion air vent pipe location free of chemicals, such as chlorine or bleach, that produce fumes. These fumes can damage components and reduce the life of your appliance. Damage and repair due to scale in the heat exchanger is not covered by warranty. · Always check the water temperature before entering a shower or bath. · Do not adjust the parameter settings unless you are trained on Rinnai tankless water heaters, or specifically instructed to do so. 66 Rinnai Tankless Water Heater Installation and Operation Manual FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is C. Use only your hand to push in or turn the gas equipped with an ignition device which control valve. Never use tools. If the gas automatically lights the burner. Do not try to control valve will not turn by hand, do not try light the burner by hand. to repair it, call a qualified service technician. B. BEFORE OPERATING, smell all around the Force or attempted repair may result in a fire appliance area for gas. Be sure to smell next or explosion. to the floor because some gas is heavier D. Do not use this appliance if any part has than air and will settle on the floor. been under water. Immediately call a WHAT TO DO IF YOU SMELL GAS qualified service technician to inspect the · Do not try to light any appliance. · Do not touch any electric switch; do not use any phone in your building. appliance and to replace any part of the control system and any gas control which has been under water. · Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. · If you cannot reach your gas supplier, call the fire department. OPERATING INSTRUCTIONS 1. STOP! Read the safety information above. 2. Set the temperature controller to lowest setting. 3. Turn off all electric power to the appliance. 4. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 5. Turn the manual gas control valve located at gas inlet of appliance clockwise to the OFF position. 6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above. If you don't smell gas, go to the next step. 7. Turn the manual gas valve located at gas inlet of appliance counterclockwise to the full ON position. 8. Turn on all electric power to the appliance. 9. Set the temperature controller to desired setting. 10.If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier. TURN OFF GAS TO APPLIANCE 1. Set the temperature controller to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Turn the manual gas control valve located at gas inlet of appliance clockwise to the OFF position. Rinnai Tankless Water Heater Installation and Operation Manual 67 The controller panel allows you to adjust the water temperature, lock the controller on a set temperature, and view diagnostic information. 1 5 2 3 6 4 7 8 Figure 69 Table 29 1 "In Use" light. Indicates the water heater is in use 2 Indicates the controller is locked 3 Allows Bluetooth pairing for setup 4 "Priority" button. Enables controller when multiple controllers are used 5 Display 6 Increases hot water temperature 7 Turns the water heater on or off 8 Decreases hot water temperature To eliminate the beeps when keys are pressed, press and hold both the up and down arrow buttons (Figure 70) at the same time until a beep is heard (approximately 3 seconds). Then, release both buttons. To turn on the beeps, repeat the above steps. 1. To lock the integrated controller, press and hold down the "Priority" button (Figure 71). 2. While holding down the "Priority" button, press the up arrow button (Figure 71) until a beep is heard (approximately 5 seconds). Then, release both buttons at the same time. 3. A key illuminates when the controller is locked. NOTE For outdoor installations, the controller is automatically locked after 30 minutes inactivity. To unlock the controller, follow the above steps. Figure 71 The integrated controller "In Use" light flashes based on the operation status of the water heater and integrated pump. Solid Light Indicates ignition and water flow. Figure 72 Slow Flash Indicates ignition and pump operation. Rapid Flash Indicates pump operation with no ignition. Figure 70 68 Rinnai Tankless Water Heater Installation and Operation Manual This water heater requires a minimum flow rate to operate. This rate can be found on the specification page in this manual. In some cases when you are not getting hot water or if the water alternates between hot and cold, it is due to the water flow being below or close to the minimum flow rate. Increasing the flow rate should resolve these problems in these cases. If you are experiencing issues with higher temperature settings, then reduce the temperature setting. Selecting a temperature closer to that which is actually used at the faucet will increase the amount of hot water being delivered to the faucet, due to less cold water mixing at the fixture DANGER Water temperatures over 125°F (52°C) can cause severe burns or scalding resulting in death. Hot water can cause first degree burns with exposure for as little as: · 3 seconds at 140°F (60°C) · 20 seconds at 130°F (54°C) · 8 minutes at 120°F (49°C) Children, disabled, or elderly are at highest risk of being scalded. Feel water before bathing or showering. IMPORTANT · While any hot water is being provided, the temperature setting can only be adjusted between 98°F and 110°F (37°C and 43°C). · Check local codes for the maximum water temperature setting allowed when used in nursing homes, schools, day care centers, and all other public applications. · If a newly installed water heater with a controller has not been powered for at least 6 hours then the temperature will return to the default setting of 104°F (40° C) if power is interrupted. · There may be a variation between the temperature displayed on the temperature controller and the temperature at the tap due to weather conditions or the length of pipe to the water heater. 1. If the water heater is off, press the "On/Off" button to turn on. 2. The "Priority" button enables a controller if multiple controllers are being used. If the "Priority" light is off, then press the "Priority" button on the temperature controller. The "Priority" light will glow indicating that this controller is controlling the temperature and that the water heater is ready to supply hot water. The priority can only be changed while no hot water is running. 3. Press the up or down arrow buttons to obtain the desired temperature setting (Figure 73). All hot water sources are able to provide water at this temperature setting until it is changed again at this or another temperature controller. Figure 73 Rinnai Tankless Water Heater Installation and Operation Manual 69 The water heater can deliver water at only one temperature setting at a time. The available temperatures are provided below. A temperature lower than 98°F (37°C) can be obtained at the tap by mixing with cold water. To change the temperature scale from Celsius to Fahrenheit or vice versa, press and hold the "On/ Off" button on the controller for 5 seconds while the water heater is OFF. Table 30: Temperature Settings Fahrenheit (°F) 98 100 102 Temperature Settings 104 106 108 110 115 120 125* 130* 135* 140* Celsius (°C) 37 38 39 40 41 42 43 46 49 52 54 57 60 * These models have a default maximum temperature of 120°F (49°C) and an option to increase the maximum temperature to 140°F (60°C). Refer to section "4.13 Configure Parameter Settings" for further details. For Crossover Mode, minimum temperature setting is 120°F (49°C). 1. Press and hold the down arrow button. 2. While holding the down arrow button for 2 seconds, press and hold the "On/Off" button (hold both buttons simultaneously) until "01" appears. 3. Use the up and down arrow buttons to scroll to the desired information described in the "Performance Data Table" on the next page. Figure 74 4. To exit performance data, repeat step 2 above. 5. When complete, the set temperature appears in the display. Figure 75 Figure 76 70 Rinnai Tankless Water Heater Installation and Operation Manual Table 31. Performance Data Table # Data 0 1 Water Flow Rate 02 Outgoing Temperature 03 Combustion Hours 04 Combustion Cycles 05 Fan Frequency 06 Additional Controllers Connected 07 Water Flow Control Position 08 Inlet Temperature 09 Fan Current 10 Total Bath Fill Amount 1 1 HEX Outlet Temp. 12 Bypass Flow Control Position 17 Freeze Protection Temperature 19 Pump Hours 20 Pump Cycles 2 1 Exhaust Temperature 22 Pump Frequency 23 Lime Detecting Temperature 24 Descaling Cycles Unit x0.1 gal/min °F x100 Hours * Hz * 0=Mid 1=Open 2=Closed °F x10 mA Gallons °F Degrees of opening °F x100 Hours * °F Hz °F * Refer to the following tables for additional information: 0 4 Combustion Cycles 2 0 Pump Cycles DISPLAY 000 to 999 10 to 991-- to 6-- CYCLE COUNT x100 (0 to 99,900) x10,000 (100,000 to 990,000) x1,000,000 (1,000,000 to 6,000,000) 0 6 Controllers Connected CONTROLLER MODEL MC CONNECTED __1 NOT CONNECTED __0 BC _1_ _0_ BSC & BSC2 1__, 2__ (QTY2) Default display is 100. _ depends on connection status of another controller. 0__ Rinnai Tankless Water Heater Installation and Operation Manual 71 To display diagnostic codes: Turn off the water heater by pressing the "On/Off" button. Press and hold the "On/Off" button for 2 seconds and then the up arrow button simultaneously. The last nine maintenance codes display and flash one after the other. To exit diagnostic codes and return the water heater to normal operation, press and hold the "On/Off" button for 2 seconds and then the up arrow button simultaneously. Turn on the water heater by pressing the "On/Off" button. Figure 77 WARNING Some of the checks below should be performed by a trained and qualified professional. Consumers should never attempt any action that they are not qualified to perform. Power interruption during bath fill 03 (Water will not flow when power returns) · Turn off all hot water taps. Press ON/ OFF twice. 1 0 Air Supply or Exhaust Blockage/ Condensate Trap is Full · Ensure condensate line is not blocked. · Ensure internal air filter is clean with no obstructions. · Ensure High Altitude setting. (See Parameter Settings) · Ensure combustion air and exhaust vents are not blocked and approved venting materials are being used. · Ensure vent length is within limits. · Check fan for debris and ensure wheel turns freely. · Verify check valve is not stuck between fan casing and burner body. 1 1 No Ignition (Heater Not Turning On) · Check that the gas is turned on at the water heater, meter, or cylinder. · Ensure gas line, meter, and/or regulator is sized properly. · If the system is propane, make sure that gas is in the tank and the tank is properly purged. · Ensure gas type and inlet gas pressure are correct. · Bleed all air from gas lines. · Check the ground wire for the PC Board. · Ensure flame rod wire is connected. · Ensure igniter is operational.* · Check gas solenoid valves for open or short circuits.* · Verify selected gas type is correct. · Ensure condensate line is not blocked. 1 2 No Flame · Check that the gas is turned on at the water heater, gas meter, or cylinder. · Ensure gas line, meter, and/or regulator is sized properly. · If the system is propane, make sure that gas is in the tank. · Ensure flame rod wire is connected. · Ensure gas type and inlet gas pressure is correct. · Bleed all air from gas lines. 14 Heat Exchanger Overheat · Measure resistance or voltage of Overheat Switch.* · Ensure it is not in forced Hi setting. · Check heat exchanger surface for hot spots which may be caused by scale build-up. Refer to instructions in manual for flushing heat exchanger. Hard water must be treated to prevent scale build up or damage to the heat exchanger. * See "Electrical Diagnostics" on Technical Data Sheet located on inside front cover of water heater. 72 Rinnai Tankless Water Heater Installation and Operation Manual 15 Venturi Control 34 Lime Detecting Thermistor · Ensure the Venturi motor is operating correctly.* · Replace gas valve assembly. · Clear diagnostic code by resetting the main power supply to the water heater. 16 High Outgoing Temperature (Safety shutdown because water heater is too hot) · Confirm fan motor is functioning correctly. · Replace the gas valve assembly. · Check sensor wiring for damage. · Measure resistance or voltage of sensor.* · Clean sensor of scale build-up. · Replace sensor. 38 Exhaust Thermistor · Check sensor wiring for damage. · Measure resistance or voltage of sensor.* · Replace sensor. 41 Freeze Protection Thermistor 17 Venturi Blockage · First, follow the recommended solutions for Diagnostic Code 10. · If the Code 10 solutions do not correct the problem, ensure the Venturi is not blocked. · Check vent pipes are installed properly. · Please call Rinnai Technical Support to reset the code, or refer to the Technical Data Sheet located on the inside of the water heater front panel. 18 Gas Valve Adjustment Limit · Ensure gas type is correct. · Ensure gas type parameter is correct. · Please call Rinnai Technical Support. 19 Electrical Grounding · Check all components for electrical short. 21 Data Transfer Error · If the PCB has been replaced, ensure the data transfer process has been completed. 22 Gas Valve Adjustment · Ensure a Reed switch is located properly. · Ensure the gas valve adjustment is operating correctly.* 25 Condensate Pump (Accessory) · Confirm wire connections and harness are good. · Ensure condensate reservoir is empty and condensate pump is operating. 32 Outgoing Thermistor · Check sensor wiring for damage. · Measure resistance or voltage of sensor.* · Clean sensor of scale build-up. · Replace sensor. 33 Heat Exchanger Thermistor · Follow the steps above for Code 32 for troubleshooting · Follow the steps above for Code 38 for troubleshooting. 51 Inlet Thermistor · Check sensor wiring for damage. · Measure resistance or voltage of sensor.* · Clean sensor of scale build-up. · Replace sensor. 52 Gas Valve · Check flame rod and wire for damage. · Check gas solenoid valve for open or short circuit.* · Replace gas valve assembly. · Please call Rinnai Technical Support. 54 High Exhaust Gas Temperature · Ensure Heat Exchanger fins are clean and not blocked. · Check heat exchanger surface for hot spots which may be caused by scale build-up. Refer to instructions in manual for flushing heat exchanger. Hard water must be treated to prevent scale build up or damage to the heat exchanger. · Confirm inlet water temperature is not too high. · Clear diagnostic code by resetting the main power supply to the water heater. · Ensure condensate is not blocked. 61 Combustion Fan · Check the motor wire harness for loose or damaged connections. · Measure resistance or voltage of motor wire harness.* · Ensure the combustion fan spins freely. 63 Recirculation Low Flow · Ensure parameter settings are correctly set for recirculation mode. · Ensure a recirculation loop does not exceed maximum length. Refer to Tables 34 or 37. · Ensure the inlet water filter is clean and free of debris. · Ensure Pump supply voltage. · Ensure air is removed from the recirculation line. * See "Electrical Diagnostics" on Technical Data Sheet located on inside front cover of water heater. Rinnai Tankless Water Heater Installation and Operation Manual 73 65 Water Flow Control · Measure resistance or voltage values of the water flow control.* · The water flow control valve has failed to close during the bath fill function. Immediately turn off the water and discontinue the bath fill function. Contact a trained and qualified professional to service the appliance. 66 Bypass Servo · Measure the resistance values and voltage of the bypass servo valve.* · Ensure the harness and connector are not wet. · If the voltage from the PC Board is abnormal, replace the PC board; otherwise replace the bypass servo valve. 70 PC Board · Replace PC Board 71 Solenoid Valve Circuit · Ensure dip switch on PC board is in the OFF position. · Ensure gas control wire is not loose or damaged. · Ensure heater circuit is not grounded. · Replace PC Board. · Check flame rod and wire for damage. · Verify HEX is not leaking. · Please call Rinnai Technical Support. 72 Flame Rod · Check flame rod and wire for damage. · Verify HEX is not leaking. · Please call Rinnai Technical Support. LC Scale Build-up in Heat Exchanger (when checking maintenance code history, "00" is substituted for "LC") · LC indicates that there is scale build up in the heat exchanger and that the heat exchanger needs to be flushed to prevent damage. Refer to section "6.3 Flushing the Heat Exchanger" for more information. Hard water must be treated to prevent scale build up or damage to the heat exchanger. · After flushing, reset LC code as instructed. · Please call Rinnai technical department. · To reset the LC code temporarily, push the "On/Off" button on the temperature controller five times in five seconds. FF Maintenance Indicator · Placeholder in Diagnostic code history indicating that a service provider performed maintenance or service. · Enter this code after performing service by pressing the up and down arrow buttons and On/Off simultaneously. · FF is visible on the monitor. FF Figure 78 SS (SS) Service Soon · SS is a time-based service indicator set during installation. See section "4.13 Configure Parameter Settings" for additional details on setting and changing the SS indicator. · SS indicates that it is time for service. · To reset the SS code, press and hold the "A" button until SS disappears. NO CODE - Nothing happens when water flow is activated · Verify you have at least the minimum flow rate required to fire unit. · Measure the resistance or voltage of the water flow control sensor.* · Clean inlet water supply filter. · On new installations ensure hot and cold water lines are not reversed. * See "Electrical Diagnostics" on Technical Data Sheet located on inside front cover of water heater. Visit rinnaipro.myabsorb.com for additional troubleshooting resources. 74 Rinnai Tankless Water Heater Installation and Operation Manual This section applies to RXP models only. Smart-CircTM is the factory default setting for recirculation. Smart-CircTM allows the water heater to identify when hot water is used, and then operates recirculation on subsequent days to reduce wait time for hot water. If a fixed recirculation schedule is desired, then installation of an MC-195T-US Timer/controller or Wi-Fi Module is required. Fixed recirculation schedule requires the installation of one of the following controllers to set time intervals and duration of recirculation system operation. Smart-CircTM is automatically disabled if a scheduling controller (MC195T-US/ Wi-Fi Module) is installed. MC-195T-US Timer/Controller Wi-Fi Module Wired in digital control with integrated timer function for recirculation control. Wired in digital control with integrated timer function for recirculation control. Figure 79 Fixed schedule recirculation for RXP models requires the installation of the Wi-Fi Module or MC195T-US controller.1 If the Wi-Fi Module or MC-195T-US controller is not installed, temporary pump operation can be initiated by resetting power to the appliance (see section "3.6 Accessories" for part numbers). Visit rinnai.us/wifi for more information. Note: Recirculation parameter setting 04 must be set to your circulation mode. See section "4.13 Configure Parameter Settings" for more information. 1 DO NOT install the Wi-Fi Module and MC-195T-US together as they are NOT compatible accessories. To remove air, drain the water during pump operation. If the air is not fully removed, the pump could run dry. A thermal bypass valve can be installed with water heaters to operate recirculation without a dedicated return line. The thermal bypass valve should be installed between the hot and cold line at the farthest fixture in the plumbing system. Refer to section "5.7.2 Recirculation (Crossover Mode)" for additional details. NOTE: Thermal bypass valve should only be used for Crossover Mode Recirculation systems. Rinnai offers the thermal bypass valve. Refer to section "3.6 Accessories" for additional details. Figure 80 Figure 81 Rinnai Tankless Water Heater Installation and Operation Manual 75 Parameter Settings Refer to section "4.13 Configure Parameter Settings" for instructions on how to access and change parameter settings. Table 32 Setting Selection Setting # Description A b C d 12 Built-in Pump Setting Without Pump With Pump 16 Pump Speed Maximum High Medium Low 17 First Day Pump Operation Pump Off Pump On 18 Smart-Circ with BLE Smart-Circ is Smart-Circ is Push Button disabled enabled 1 2 Built-in Pump Setting · Non-pump models should always have 1 2 A without pump setting. Pump models have 1 2 b with pump setting as default. 1 6 Pump Speed · Higher pump speeds during recirculation runs will produce higher noise levels. If the noise level of the recirculation pump is high, changing parameter setting to 1 6 b , 1 6 C or 1 6 d may reduce the noise level of the pump. This, however, will increase the duration of the recirculation run. 1 7 First Day Pump Operation · For the first 24-hours of operation, Smart-Circ will learn hot water usage patterns and operate the pump based on the learned patterns. On the first day, when the tankless water heater has no learned patterns, the unit can be set to no pump operation (Pump Off/No Recirc) for the first 24 hours per Smart-Circ or to the pump operating (Pump On/Recirc) multiple times per hour depending on parameter setting 05. 1 8 Smart-Circ with BLE Push Button · Default setting is 18A. With 18A, Smart-Circ is disabled when a BLE push button is installed. With 18b, Smart-Circ and a BLE push button work together. · Up to five BLE push buttons can be installed. Refer to section "7.7 Bluetooth Low Energy (BLE) and App Instructions" on how to install the BLE push button. NOTICE: California Title 24 does not allow timer-based recirculation system. It requires demand-based recirculation system. To comply with California Title 24, you should select 18A setting, and install a BLE push button. 76 Rinnai Tankless Water Heater Installation and Operation Manual Two recirculation modes are available: DEDICATED MODE CROSSOVER MODE Cold Water Hot Water Dedicated mode (factory default) Home includes a dedicated circulation return line in the plumbing system. The water heater is shipped configured for the Dedicated Recirculation Line mode. Crossover mode - Home does not include a dedicated circulation return line. Requires installation of a thermal bypass valve (included with purchase for RXP models) at the farthest fixture in the plumbing system. Figure 82 General Guidelines: · For the licensed installer / professional · For installation in commercial and residential domestic hot water applications only. · Rinnai strongly recommends installing insulation to the hot water and dedicated return lines to decrease the amount of heat loss. · DO NOT install in combination with hydronic heating applications. · DO NOT electronically manifold (EZConnectTM) multiple RXP units together. · DO NOT install the MC-195T-US Timer/Controller and Wi-Fi Module together as they are not compatible accessories. Connection Diagram: Hot Water Drain Valve Condensate Drain Trap Plug Condensate Drain Line Cold Water Inlet With Filter Gas Connection Pressure Relief Valve Figure 83 Hot Water Water Outlet Drain Plug Cold Water Drain Valve Rinnai Tankless Water Heater Installation and Operation Manual 77 CROSSOVER MODE Figure 84 Plumbing Diagram (Crossover Mode) Note: Warm water may come out of the cold side of the faucet for a few seconds. Install thermal bypass valve at the farthest fixture from the tankless water heater. Condensate Drain Line Floor Drain Hot Water Supply Line Figure 85 Hot Water Fixtures Gas Supply Line Cold Water Supply Line 78 Rinnai Tankless Water Heater Installation and Operation Manual Parameter Settings Refer to section "4.13 Configure Parameter Settings" for instructions on how to access and change parameter settings. Table 33 Setting Selection Setting # Description A b C d 04 Recirculation Settings No Recirculation Recirculation (Dedicated) Recirculation (Crossover) 05 Recirculation Mode Economy Comfort Commercial 04 Recirculation Settings Crossover Mode: Adjust parameter setting to 04c for crossover recirculation applications. Maximum recirculation loop length of 400 ft (122m) with 3/4 in. pipe or 100 ft (30m) with 1/2 in. pipe Table 34: Maximum Pipe Length* (Maximum pipe length includes the hot water supply line and dedicated return line.) Pipe Diameter 3/4 in. 1/2 in. Total 400 ft. (122 m) 100 ft. (30 m) *Take equivalent elbow lengths and all fittings into consideration when calculating pipe length. Note: If your recirculation loop length exceeds the length listed in the above table, the recirculation loop may not provide proper heat to all fixtures. 05 Recirculation Modes · Economy (Factory Default): Adjust parameter setting to 05A for Economy mode. This mode cycles the pump less often, using less energy to maintain the circulation loop temperature. · Comfort: Adjust parameter setting to 05b for Comfort mode. This mode cycles the pump more frequently, ensuring the loop temperature remains higher (but also uses more energy). · Commercial: Adjust parameter setting to 05C for Commercial mode. This mode cycles the pump on and off continuously, which may result in excessive machine wear and energy consumption. Table 35 Pump Status Economy Off Comfort Commercial Typical Intervals 10 4 4 IMPORTANT The internal pump in an RXP model runs based on time intervals only and not water temperature (like dedicated return line recirculation systems). Rinnai Tankless Water Heater Installation and Operation Manual 79 DEDICATED MODE Figure 86 Plumbing Diagram (Dedicated Mode) Condensate Drain Line Floor Drain Hot Water Supply Line Hot Water Fixtures Figure 87 Gas Supply Line Cold Water Supply Line Locate Drain Valve as close as possible to the Cold Water Supply Tee Dedicated Recirculation Line 80 Rinnai Tankless Water Heater Installation and Operation Manual Parameter Settings Refer to the parameter setting section of this manual for instructions on how to access and change parameter settings. Table 36 Setting Selection Setting # Description A b C d 04 Recirculation Settings No Recirculation Recirculation (Dedicated) Recirculation (Crossover) 05 Recirculation Mode Economy Comfort Commercial Setting 04 Recirculation Settings Dedicate Mode: Adjust parameter setting to 04b for dedicated recirculation applications. Maximum recirculation loop length of 400 ft (122m) with 3/4 in. pipe or 100 ft (30m) with 1/2 in. pipe. Table 37: Maximum Pipe Length* (Maximum pipe length includes the hot water supply line and dedicated return line.) Pipe Diameter 3/4 in. 1/2 in. Total 400 ft. (122 m) 100 ft. (30 m) *Take equivalent elbow lengths and all fittings into consideration when calculating pipe length. Note: If your recirculation loop length exceeds the length listed in the above table, the recirculation loop may not be heated up properly. 05 Recirculation Modes · Economy (Factory Default): Adjust parameter setting to 05A for Economy mode. This mode cycles the pump less often, using less energy to maintain the circulation loop temperature. · Comfort: Adjust parameter setting to 05b for Comfort mode. This mode cycles the pump more frequently, ensuring the loop temperature remains higher (but also uses more energy). · Commercial: Adjust parameter setting to 05C for Commercial mode. This mode cycles the pump on and off continuously, which may result in excessive machine wear and energy consumption. Table 38 Rinnai Set Temperature 140 135 130 125 120 115 110 108 106 104 102 100 98 Typical Pump OFF Intervals (Minutes) Economy 18 20 22 24 28 32 38 40 44 48 52 56 62 Comfort 9 10 11 12 14 16 19 20 22 24 26 28 31 Rinnai Tankless Water Heater Installation and Operation Manual 81 Topics in this section · Maintenance · Cleaning and Inspecting the Air Filter · Flushing the Heat Exchanger · Draining the Water Heater This water heater must be inspected annually by a trained and qualified professional. Repairs and maintenance shall be performed by a trained and qualified professional. The trained and qualified professional must verify proper operation after servicing. WARNING To protect yourself from harm, before performing maintenance: · Turn off the electrical power supply by unplugging the power cord or by turning off the electricity at the circuit breaker. (The temperature controller does not control the electrical power.) · Turn off the gas at the manual gas control valve, usually located immediately below the water heater. · Turn off the incoming water supply. This can be done at the isolation valve immediately below the water heater or by turning off the water supply to the building. WARNING Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids. The following maintenance items are required for the proper operation of your water heater. CLEANING It is imperative that control compartments, burners, condensate collection and disposal system, vent screens and circulating air passageways of the appliance be kept clean. BURNER Check burner flame for proper color. Once ignited, the flame must cover the surface of the burner. The flame must burn with a clear, blue, stable flame (refer to "Visual Inspection of Flame" section on next page). If the flame does not have this appearance, complete the following steps: 1. Turn off and disconnect electrical power. Allow to cool. Shut off gas supply. 2. Remove the front panel by removing the two screws and releasing two latches. 3. Remove the blower assembly and the gas valve assembly by removing three screws on the front of the burner assembly, and one screw on the gas piping at the bottom of the gas valve assembly. 4. Use a vacuum to remove dust from the main burner and fan blades. Back of the main burner can be accessed from the opening of burner assembly, and the fan blades can be accessed from the opening of the blower assembly. Do not use a wet cloth or spray cleaners on the burner. Do not use volatile substances such as benzene and thinners as they may ignite or fade the paint. 5. Inspect O-rings and gaskets prior to reassembly (replace if damaged). 6. Install and secure the blower assembly and gas valve assembly by the four screws, and install and secure the front panel by the two screws and two latches. CONDENSATE COLLECTION AND DISPOSAL SYSTEM Periodic inspection and cleaning of the condensate collection and disposal system. Ensure condensate is flowing and the end of the drain is open to the atmosphere. VENT SYSTEM Periodic cleaning and inspection of the vent system including screens in the vent termination. The vent system should be inspected for blockages including snow or other debris or damage. If the vent is blocked and cannot be easily cleared, contact a trained and qualified professional. 82 Rinnai Tankless Water Heater Installation and Operation Manual MOTORS Motors are permanently lubricated and do not need periodic lubrication. However you must keep fan and motor free of dust and dirt by cleaning annually. TEMPERATURE CONTROLLER Use a soft damp cloth to clean the temperature controller. Do not use solvents. LIME/SCALE BUILD-UP Scale build-up is caused by hard water and can be accelerated if the water heater is set at a high temperature. Refer to section "6.3 Flushing the Heat Exchanger" for more information. Refer to section "Water Quality Guidelines" to determine if your water needs to be treated or conditioned. The water must be potable, free of corrosive chemicals, sand, dirt, or other contaminates. It is up to the installer to ensure the water does not contain corrosive chemicals, or elements that can affect or damage the heat exchanger. Water that contains chemicals exceeding the levels required affect and damage the heat exchanger. Replacement of the heat exchanger due to water quality damage is not covered by the warranty. SNOW ACCUMULATION Keep the area around flue terminal free of snow and ice. The water heater will not function properly if the combustion air or exhaust vent pipes are impeded (blocked or partially blocked) by obstructions. Keep the condensate drain line free of snow and ice. Ensure the line is not blocked or clogged and that condensate is flowing freely. COASTAL INSTALLATIONS Installations located in or near coastal areas may require additional maintenance due to corrosive airborne ocean salt. If corrosion is observed on the body of the water heater, the water heater shall be inspected to ensure proper operation and if necessary, repaired or replaced. FILTERS · Water Filter -- Clean the inlet water filter by closing the cold and hot water inlet isolation (shut-off) valves. Put a bucket under the filter at the bottom of the water heater to catch any water that is contained inside the unit. Unscrew the water filter. Rinse the filter to remove any debris. Install the filter and open the isolation valves. · Air Filter -- See section "6.2 Cleaning and Inspecting the Air Filter" for more information. PRESSURE RELIEF VALVE Operate the pressure relief valve manually once a year. In doing so, it will be necessary to take precautions with regard to the discharge of potentially scalding hot water under pressure. Ensure discharge has a safe place to flow. Contact with your body or other property may cause damage or harm. WARNING Testing the pressure relief valve should only be performed by a trained and qualified professional. Water discharged from the pressure relief valve could cause severe burns instantly or death from scalds. VISUAL INSPECTION OF FLAME Verify proper operation after servicing. The burner must flame evenly over the entire surface when operating correctly. The flame must burn with a clear, blue, stable flame. See the parts breakdown of the burner for the location of the view ports. The flame pattern should be as shown in the images below: SATISFACTORY FRONT VIEW Flame Rod Figure 88 Blue Flame UNSATISFACTORY FRONT VIEW Flame Rod Yellow Flame Clean burner if the flame pattern does not look satisfactory. Figure 89 Rinnai Tankless Water Heater Installation and Operation Manual 83 FREEZE PROTECTION Make sure in case of freezing weather that the water heater and its water lines are adequately protected to prevent freezing. Damage due to freezing is not covered by the warranty. Refer to the "Freeze Protection" section (Section 4.3 Choose an Installation Location > Freeze Protection). The water heater may be drained manually. However, it is highly recommended that drain down solenoid valves be purchased and installed, which will automatically drain the water heater if power is lost. (The condensate trap drain plug and Pressure Relief Valve are not affected by the auto drain down solenoid valves and will have to be manually opened.) WINTERIZATION The following recommendations are intended to suggest practices that are effective for winterizing the water heater. They should be used as a guide only. No liability is assumed for any issues resulting from the use of this information. Note: See section "6.4 Draining the Water Heater" for detailed instructions on: · Draining the water heater · Running a low volume of water through the water heater to prevent freezing · Steps to take when the water heater or external pipes have frozen INSPECTION · To maintain optimum performance, periodically inspect the air filter. Figure 90 · If the air filter appears to have lint and/or dust build up, follow the cleaning procedure described below. · If the air filter appears damaged, contact a trained and qualified professional for a replacement air filter assembly. CLEANING 1. Power OFF the water heater: · Push the "On/Off" button located on the right-hand side of the controller. The display will go blank when the power is off. 2. Remove the front panel: · Remove the two screws securing the front panel and release the two latches. · Remove the front panel and locate the filter at the upper right-hand corner of the water heater. · Remove the air filter by pulling out the "FILTER Pull to Clean" tab. IMPORTANT DO NOT operate this water heater if the air filter is not in place. 3. Clean the air filter: · With mild dish soap and a soft bristle brush, scrub the filter area of the air filter door. · With clean water, rinse the soap off the filter. 4. Dry the air filter: · With a lint free towel, dry the air filter. 5. Inspect and Replace the air filter: · Inspect the air filter for any debris that may restrict air flow to the water heater. · If the filter still appears dirty repeat the cleaning steps. · Replace the air filter. 6. Install the front panel and power ON the water heater. 84 Rinnai Tankless Water Heater Installation and Operation Manual This water heater includes a service indicator/reminder (Service Soon, SS). When selected in the parameter settings, an SS code will display on the controller indicating that it is time to flush and service the water heater. An LC diagnostic code also indicates the unit is beginning to lime/scale up and must be flushed. Failure to flush the appliance will cause damage to the heat exchanger. Damage caused by lime/scale build-up is not covered by the water heater's warranty. Rinnai strongly recommends installation of isolation valves to allow for flushing of the heat exchanger. 1. Shut off gas supply and turn off the controller. 2. Close the shutoff valves on both the hot water and cold water lines (V3 and V4). 3. Connect pump outlet hose (H1) to the cold water line at service valve (V2). 4. Connect drain hose (H3) to the hot water line at service valve (V1). 5. Pour four gallons of undiluted virgin, food grade, white vinegar into pail. 6. Place the drain hose (H3) and the hose (H2) to the pump inlet into the cleaning solution. 7. Open both service valves (V1 and V2) on the hot water and cold water lines. Figure 91 8. Remove the water heater front panel by removing two screws and releasing two latches. 9. Locate the PC Board at lower of unit (Figure 92). 10. Locate the push buttons (A and B) on the PC board. 11. Press the "B" button for 1 second and release when display shows "dES" (descaling). Push the "A" button. "dES" starts blinking. A .........B dES Figure 92 Figure 93 Rinnai Tankless Water Heater Installation and Operation Manual 85 12. Operate the pump and allow the vinegar to circulate through the water heater for at least 1 hour at a rate of four gallons per minute (15.1 liters per minute). 13. Display shows "60" (Figure 94) which indicates the remaining flush time in minutes. The number decreases by 1 every minute. For some reasons, flushing needs to be paused, stop the pump. The number on the display does not decrease while the unit does not detect water flow. When the pump resumes operation, the remaining flush time resumes decreasing as well. Figure 94 60 14. After 60 minutes flushing time completes, display shows "rnS" (rinsing) (Figure 95) and beeping sound is observed. Figure 95 rnS 15. Turn off the pump. 16. Rinse the vinegar from the water heater as follows: A. Remove the free end of the drain hose (H3) from the pail. Place in sink or outside to drain. B. Close service valve (V2) and open shutoff valve (V4). Do not open shutoff valve (V3). C. Allow water to flow through the water heater for five minutes. D. Close shutoff valve (V4). When unit has finished draining remove the in-line filter at the cold water inlet and clean out any residue. Place filter back into unit and open valve (V4). E. Close service valve (V1) and open shutoff valve (V3). 17. Push the power button, and the display shows "End" (Figure 96). Figure 96 End 18. Disconnect all hoses. 19. Install the front panel, restore gas supply to the water heater, and push the power button twice on the controller to put the unit back to normal mode. NOTE Scale build-up will affect the performance of the water heater. Water should be treated. Rinnai offers Southeastern Filtration's "ScaleCutter Water Conditioning System" that provides superior lime scale prevention and corrosion control by feeding a blend of scale control compounds into the cold water supply. 86 Rinnai Tankless Water Heater Installation and Operation Manual WARNING To avoid burns, wait until the equipment cools down before draining the water. The water in the appliance will remain hot after it is turned off. If the water heater is not going to be used during a period of possible freezing weather, it is recommended that the water inside the water heater be drained. To manually drain the water: 1. Shut off cold water supply and gas supply. 2. Turn off the controller. 3. Disconnect the power to the water heater. 4. Close the hot and cold isolation valves. 5. Open the pressure relief valve (PRV) lever. 6. Open the hot and cold drain valves. 7. Remove the condensate trap drain plug and allow to drain. 8. Remove the pump drain plug (for RXP models only). To resume normal operation: 1. Confirm that the gas supply is turned off, all taps are closed and PRV lever is closed. 2. Insert the condensate trap drain plug. 3. Insert the pump drain plug (for RXP models only). 4. Close the hot and cold drain valves. 5. Open the cold and hot water isolation valves. 6. Open a tap and confirm that water flows, and then close. 7. Connect power to the water heater. 8. After confirming that the controller is off, turn on the gas supply. 9. Turn on the controller. Running a low volume of water through the water heater to prevent freezing: If the temperature exceeds the ability of the water heater to freeze protect itself, or if power is lost, the following steps may prevent the water heater and external piping from freezing. Units connected with EZConnectTM (2-unit link) should be drained to prevent freezing if not in use. 1. Turn the water heater off and close the gas supply valve. 2. Turn on a hot water tap to flow water about 0.1 gal/min (0.4 L/min) or where the stream is about 0.2 in. (5 mm) thick. Figure 97 When the water heater or external piping has frozen: 1. Do not operate the water heater if it or the external piping is frozen. 2. Close the gas and water valves and turn off the power. 3. Wait until the water thaws. Check by opening the water supply valve. 4. Check the water heater and the piping for leaks. Condensate Drain Trap Plug Hot Drain Valve Cold Drain Valve Pressure Relief Valve Figure 98 Hot Isolation Valve Cold Isolation Valve Rinnai Tankless Water Heater Installation and Operation Manual 87 Topics in this section · Massachusetts State Gas Regulations · Wiring Diagram · Ladder Diagram · Pressure Drop Curves · Water Flow and Pump Performance Curves · Guidelines for Additional Temperature Controllers · Bluetooth Low Energy (BLE) and App Instructions · Federal Communication Commission Interference Statement · Industry Canada Statement For Gas Models Sold in Massachusetts NOTICE BEFORE INSTALLATION: This direct-vent appliance must be installed by a properly trained and qualified professional. If you are not properly trained, you must not install this unit. IMPORTANT: In the State of Massachusetts (248 CMR 4.00 & 5.00): For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than 7 ft above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard-wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of a trained and qualified professional for the installation of hard-wired carbon monoxide detectors. A. In the event that the side wall, horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. B. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of 8 ft above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS." 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. 88 Rinnai Tankless Water Heater Installation and Operation Manual Figure 99 COMBINATION SPACE HEATING/POTABLE WATER SYSTEM (For Use In Commonwealth of Massachusetts) Rinnai Tankless Water Heater Installation and Operation Manual Use Only in Commonwealth of Massachusetts Combination Space Heating/Potable Water System All water piping should be insulated in accordance with 780 CMR (Massachusetts Energy Code) Expansion Tank Product Approved Water Heater 100'-00" maximum distance from water heater to fan coil and back. (Developed length) not including coil in heating unit. Piping loop between water heater and fan coil shall be in compliance with 248 CMR. Check Valve with 1/8in. Hole Drilled in Clapper Optional Shut Off Valve Min. 2' developed length Type L copper from water heater Gas supply Hot water coil Cold Water Supply Check Valve Automatic Tempering Device Must be installed below the top of the water heater as per manufacturer's recommendations. Tempered water to plumbing fixtures. Must meet temperature requirements of 248 CMR Hot Water Supply and Return to Heating Coil Electronically controlled pump timer. Activates every 6 hours for 60 seconds. Wire to product approved pump. (or built- in pump) NSF-61 Product Approved Pump Air handler Air handler Check Valve System installed with reverse acting aquastat to shutoff fan. Suggested but not required by 248 CMR. When the system requires water for space heating at temperatures higher than required for other uses, a means such as a mixing valve shall be installed to temperature the water for those uses in order to reduce scald hazard potential. 89 Figure 100 PC BOARD 90 Rinnai Tankless Water Heater Installation and Operation Manual Figure 101 Rinnai Tankless Water Heater Installation and Operation Manual 91 Pressure Drop Curve: Metric (SI) System: Pressure Drop Curve: Imperial (British) System: Figure 102 92 Rinnai Tankless Water Heater Installation and Operation Manual Water Flow Curve: NOTE: Maximum flow rates may vary based on set temperature, Delta T and altitude. Pump Performance Curve: Figure 103 Rinnai Tankless Water Heater Installation and Operation Manual 93 All Rinnai Tankless Water Heaters are equipped with an integrated digital temperature controller that allows for a precise water temperature set- point. Additional digital temperature controllers are available as accessories and must be purchased separately (detailed installation steps included with purchase). Wiring A maximum of four temperature controllers can be installed for a water heater or bank of water heaters; this includes the controller built into a Rinnai Tankless Water Heater. Controllers can only be wired in parallel; they cannot be wired in series. Enlarged view of controller Rinnai Connect controller cable to mating terminal at middle right side of PC Board. Temperature Controllers Rinnai Rinnai Rinnai Four Temperature Controllers Rinnai Rinnai Rinnai Rinnai Rinnai Rinnai Wiring illustration (Detailed wiring instructions included with temperature controller package) OR Wi-Fi Module Figure 104 Figure 105 Cable Lengths and Sizes The temperature controller cable should be a non- polarized two-core cable with a minimum gauge of 22 AWG. The maximum cable length from each temperature controller to the water heater depends on the total number of wired controllers connected to the water heater. Table 39 Number of Wired Controllers 1 2 3 Maximum Cable Length for Each Controller to Water Heater 328 ft (100 m) 164 ft (50 m) 65 ft (20 m) Location · The temperature controller should be out of reach of small children. · Avoid locations where the temperature controller may become hot (near an oven or radiant heater). · Avoid locations in direct sunlight. The digital display may be difficult to read in direct sunlight. · Avoid locations where the temperature controller could be splashed with liquids. · Do not install in locations where the temperature controller can be adjusted by the public. IMPORTANT · DO NOT install the MC-195T-US Timer/Controller and Wi-Fi Module together as they are not compatible accessories. · SmartCircTM is not available with the use of MC195T or Wi-Fi module. 94 Rinnai Tankless Water Heater Installation and Operation Manual Instructions on this page are correct at the time of publishing; however, these instructions may be updated without notice. To make sure you have the most current instructions, please visit rinnai.us/wifi (for United States installations) or rinnai.ca/wifi (for Canadian installations). To download the Rinnai Central app: 1. Scan the QR code shown to the right. 2. Download the Rinnai Central app from the app store. To configure your tankless water heater using the Rinnai Central app: Note: To use the Rinnai Central app BLE feature with your tankless water heater, your connecting device (smartphone, tablet, computer, etc) must support Bluetooth 4.0 or newer. Contact your connecting device manufacturer if you are not sure if your device supports Bluetooth 4.0 or newer. 1. Press and release the Bluetooth button on the controller. The Bluetooth LED on the controller turns solid blue. 2. Log into the Rinnai Central app with a professional account and choose "Connect to a Rinnai Tankless Water Heater." 3. Follow the Rinnai Central app through setting up your tankless water heater. To connect a Rinnai BLE push button to your tankless water heater: 1. Press and hold the Bluetooth button on the controller until the Bluetooth LED on the controller starts blinking. 2. Press and hold the Rinnai BLE push button until the Bluetooth LED on the controller stops blinking. Now the Rinnai BLE push button is paired with your tankless water heater. Pressing the Rinnai BLE push button starts recirculation of your tankless water heater. Figure 106 Sample Screen Figure 107 Rinnai Tankless Water Heater Installation and Operation Manual 95 FCC Interference Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Radiation Exposure Statement: The product comply with the FCC portable RF exposure limit set forth for an uncontrolled environment and are safe for intended operation as described in this manual. The further RF exposure reduction can be achieved if the product can be kept as far as possible from the user body or set the device to lower output power if such function is available. 96 Rinnai Tankless Water Heater Installation and Operation Manual IC This device complies with ISED's licence-exempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Le présent appareil est conforme aux CNR d' ISED applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) le dispositif ne doit pas produire de brouillage préjudiciable, et (2) ce dispositif doit accepter tout brouillage reçu, y compris un brouillage susceptible de provoquer un fonctionnement indésirable. Radiation Exposure Statement: This equipment complies with ISED radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. Déclaration d'exposition aux radiations: Cet équipement est conforme aux limites d'exposition aux rayonnements ISED établies pour un environnement non contrôlé. Cet équipement doit être installé et utilisé avec un minimum de 20 cm de distance entre la source de rayonnement et votre corps. Rinnai Tankless Water Heater Installation and Operation Manual 97 What is Covered? The Rinnai Standard Limited Warranty covers any defects in materials or workmanship when the product is installed and operated according to Rinnai written installation instructions, subject to the terms within this Limited Warranty document. This Limited Warranty applies only to products that are installed correctly in the United States and Canada. Improper installation may void this Limited Warranty. It is recommended that a trained and qualified professional who has attended a Rinnai installation training class complete your installation. This Limited Warranty coverage, as set out in the table below, extends to the original purchaser and subsequent owners, but only while the product remains at the site of the original installation, and terminates if the product is moved or reinstalled at a new location. Table 40 Item Heat Exchanger All Other Parts and Components Period of Coverage (From Date of Purchase) Residential Applications Commercial Applications 15 Years1 8 Years2 5 Years 5 Years Reasonable Labor 1 Year 1 Year 1 For residential applications, the heat exchanger warranty is 15 years or 12,000 operation hours, whichever occurs first. 2 For commercial applications, the heat exchanger warranty is 8 years or 12,000 operation hours, whichever occurs first. Notes: · From date of purchase, period of coverage is reduced to 8 years or 12,000 operation hours, whichever occurs first, if the Rinnai Tankless Water Heater temperature settings exceed 160°F (71°C). · The integrated controller has a 1 year warranty on parts. What Will Rinnai Do? Rinnai will repair or replace the covered product or any part or component that is defective in materials or workmanship as set forth in the above table. Rinnai will pay reasonable labor charges associated with the repair or replacement of any such part or component during the term of the labor warranty period. All repair parts must be genuine Rinnai parts. All repairs or replacements must be performed by a qualified professional who is properly trained to do the type of repair. Replacement of the product may only be authorized by Rinnai at its sole discretion. Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of the product. If Rinnai determines that repair of a product is not possible, Rinnai may replace the product with a comparable product at Rinnai's sole discretion. The warranty claim for product parts and labor may be denied if a component or product returned to Rinnai is found to be free of defects in material or workmanship; damaged by improper installation, use or operation; or damaged during return shipping. How To Obtain Service For the name of a trained and qualified professional, please contact your place of purchase, visit the Rinnai website (www.rinnai.us), call Rinnai at 1-800-621-9419 or write to Rinnai at 103 International Drive, Peachtree City, Georgia 30269. Proof of purchase is required to obtain warranty service. You may show proof of purchase with a dated sales receipt, or by registering within 30 days of purchasing the product. To register your Rinnai Tankless Water Heater, please visit www.rinnai.us. For those without internet access, please call 1800-621-9419. Receipt of registration by Rinnai will constitute proof-of-purchase for this product. Registration of product installed in new home construction may be verified with a copy of the closing papers provided by the initial home buyer. However, registration is not necessary in order to validate this Limited Warranty. 98 Rinnai Tankless Water Heater Installation and Operation Manual What Is Not Covered? This Limited Warranty does not cover any failures or operating difficulties due to the following: · Accident, abuse, or misuse · Alteration of the product or any component part · Misapplication of this product · Improper installation (such as but not limited to): · Product being installed in a corrosive environment · Condensate damage · Improper venting · Incorrect gas type · Incorrect gas or water pressure · Absence of a drain pan under the appliance · Improper maintenance (such as but not limited to scale build-up, freeze damage, or vent blockage) · Incorrect sizing · Any other cause not due to defects in materials or workmanship · Problems or damage due to fires, flooding, electrical surges, freezing or any acts of God · Any damage caused by poor water quality · Operating the water heater with anything other than potable water at all times · Force majeure There is no warranty coverage on product installed in a closed loop application, commonly associated with space heating only applications. This Limited Warranty does not apply to any product whose serial number or manufacture date has been defaced. This Limited Warranty does not cover any product used in an application that uses chemically treated water such as a pool or spa heater. Limitation on Warranties No one is authorized to make any other warranties on behalf of Rinnai America Corporation. Except as expressly provided herein, there are no other warranties, expressed or implied, including, but not limited to warranties of merchantability or fitness for a particular purpose, which extend beyond the description of the warranty herein. Any implied warranties of merchantability and fitness arising under state law are limited in duration to the period of coverage provided by this Limited Warranty, unless the period provided by state law is less. Some states do not allow limitations on how long an implied Limited Warranty lasts, so the above limitation may not apply to you. Rinnai shall not be liable for indirect, incidental, special, consequential or other similar damages that may arise, including lost profits, damage to person or property, loss of use, inconvenience, or liability arising from improper installation, service or use. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. This Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. www.rinnai.us/warranty Rinnai Tankless Water Heater Installation and Operation Manual 99 100 Rinnai Tankless Water Heater Installation and Operation Manual Rinnai Tankless Water Heater Installation and Operation Manual 101 102 Rinnai Tankless Water Heater Installation and Operation Manual Rinnai Tankless Water Heater Installation and Operation Manual 103 104 Rinnai Tankless Water Heater Installation and Operation Manual Rinnai Tankless Water Heater Installation and Operation Manual 105 106 Rinnai Tankless Water Heater Installation and Operation Manual Rinnai Tankless Water Heater Installation and Operation Manual 107 108 Rinnai Tankless Water Heater Installation and Operation Manual Rinnai Tankless Water Heater Installation and Operation Manual 109 110 Rinnai Tankless Water Heater Installation and Operation Manual Rinnai Tankless Water Heater Installation and Operation Manual 111 ATTENTION: INSTALLING PERSONNEL KEY POINTS FOR A SUCCESSFUL INSTALLATION BEFORE PROCEEDING Read the Installation and Operation Manual before you proceed. · Use the Installation Checklist in the Installation and Operation Manual after completing the installation. · Refer to the "Water Quality Guidelines" section in the manual for important water quality information. · Pay close attention when unpacking the water heater carton box as the packing includes additional components. · Confirm all included parts are located inside the water heater carton box (refer to the water heater manual for a full list of parts). VENTING (For Indoor Installations Only) · Ensure vent pipe slopes 1/4" per ft. (21 mm per meter) toward the water heater. · Ensure vent system doesn't exceed maximum length allowed. · Room air installations: Remove the air inlet cap and install elbow and vent screen (see below). Vent Screen Air Inlet Cap Elbow INITIAL SETTINGS Confirm or change settings of the tankless water heater by choosing one of the two options below. Option 1: (Recommended) Using a Bluetooth®-Capable Smart Device 1. Supply power to the tankless water heater. 2. Display shows "SEt" and Priority button LED is blinking. 3. Download and install the Rinnai CentralTM app. 4. Open the Rinnai CentralTM app from your smart device. Create an account and log in. 5. Push the Bluetooth button on the controller. The Bluetooth LED light turns solid. 6. Tap "Connect to a Rinnai Tankless Water Heater" on the Rinnai CentralTM app. 7. Follow the steps in the Rinnai CentralTM app to confirm and/or change your tankless water heater settings. 8. Display will turn off. 9. Tankless water heater setup is complete. Press the on/off button to turn on the tankless water heater. Remove Air Inlet Cap Install Elbow and Vent Screen Refer to the Installation and Operation Manual for complete details on the above information. TYPICAL INSTALL Example Internal (Indoor) Unit Option 2: Using Integrated Controller 1. Supply power to the tankless water heater. 2. Display shows "SEt" and Priority button LED is blinking. 3. Press the Priority button. 4. Display shows "nG" ( Natural Gas). 5. Toggle between gas types "nG"(Natural Gas) or "LPG" (Liquid Propane Gas) by pressing the up or down arrow buttons. 6. Select desired gas type to display. 7. Confirm selection of gas type by pressing the On/Off button. 8. Display shows "In" (indoor Installation). 9. Toggle between "In" (indoor) and " Out" (outdoor) by pressing the up or down arrow buttons. 10. Select desired location to display ("In" or " Out"). 11. Confirm installation location by pressing On/Off button. 12. Display flashes desired selections for gas type and location. Priority button LED also flashing. 13. To restart the selection process, press up arrow button or press Priority button to confirm gas and location selections. 14. Display will briefly show "888"and sound a beep. 15. Display will turn off. 16. Initial settings are complete. Press the on/off button to turn on the tankless water heater. RECIRCULATION PUMP RXP199i, RXP160i, CXP199i and CXP160i Models Only Select the appropriate recirculation mode (Dedicated or crossover) in the parameter settings. Dedicated mode (parameter setting 04b): Crossover mode (parameter setting 04c): Install crossover valve at the furthest fixture from the tankless water heater. NOTE: To remove air, H open a hot water fixture during pump operation. If the air is not fully removed, the pump could run dry. C COLD HOT Maximum Pipe Length (Crossover and Dedicated Mode) Pipe Diameter 3/4 in. 1/2 in. Total 400 ft 100 ft GAS CONVERSION Bluetooth button and LED Up and Down arrows Priority On/Off button and button LED See Installation and Operation Manual for complete description of each controller button. The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. If converting from NG to LPG, apply the supplied gas conversion label at an open space above the existing label on the left side of the water heater. Gas Conversion Label Left Side of Water Heater PARAMETER SETTINGS 1 B A To adjust the parameters: 1. Press the "A" button for 1 second. 2. Use the up or down button on the integrated controller to select a setting number (See Parameter Settings Table below). 3. Once the desired setting number is selected, use the "On/ Off" button on the controller to change the selection for the setting number. A Example: Display will change from 01A to 01b for Maximum Temperature setting. B 4. To exit the parameters, press the "A" button on the PC board for 1 second. 01A 2 3 Parameter Sengs Table SETTING SETTING # #DESCRIPTION A SELECTION b C Residential: Residential: 01 Maximum Set 120°F (49°C) 140°F (60°C) Temperature Commercial: Commercial: 140°F (60°C) 185°F (85°C) High Altitude 02 (Installation Location) 03 Service Soon 0 - 2,000 ft (0 - 610 m) Disabled 2,001 5,400 ft (610 1,646 m) 0.5 Year 5,401 7,700 ft (1,646 2,347 m) 1 Year d EF 7,701 10,200 ft (2,347 3,109 m) 2 Years 04 Recirculation Settings No Recirculation Recirculation Recirculation (Dedicated) (Crossover) 05 Recirculation Mode Economy Comfort Commercial 06 Control Switch BMS Air Handler (AH) 07 Units in Standby (EZConnectTM) 2 1 08 EZConnectTM / Cascade Secondary Primary 09 Units in Standby (Cascade) 1 2 3 10 Gas Type NG LPG 12 Built-in Pump Setting Without Pump With Pump Water Heater 13 Model (Factory Set Values. Not Adjustable) 199 (3237) 180 (2934) 160 (2530) 1 4 Indoor/Outdoor Internal (Indoor) External (Outdoor) 15 Low Activation Mode On Off 1 6 Pump Speed Max High Medium 17 First Day Pump Operation Off On 18 Smart-Circ with BLE Button Smart-Circ is Smart-Circ is Disabled Enabled 4 130 (2024) Low 5 6 Refer to manual for additional details. CONDENSATE The end of the condensate drain should be open to atmosphere. AIR GAP DO NOT submerge end DO NOT install an external of pipe in water. condensate trap. U362-0878(01) 100000850 7/2023 ATTENTION: PERSONNEL EN CHARGE DE L'INSTALLATION POINTS CLÉS POUR UNE INSTALLATION RÉUSSIE AVANT DE COMMENCER Consulter le manuel d'installation et d'utilisation avant de procéder. · Utiliser la liste de contrôle d'installation du manuel pour vérification une fois l'installation terminée. · Se référer à la section « Directives relatives à la qualité de l'eau » du manuel pour prendre connaissance des informations importantes. · Porter une attention particulière lors du déballage du chauffe-eau hors de son carton, car celui-ci comporte des composants additionnels. · Vérifier que toutes les pièces sont incluses dans le carton du chauffe-eau (consulter le manuel du chauffe-eau pour la liste exhaustive des pièces). RÉGLAGES INITIAUX Valider/modifier les réglages du chauffe-eau instantané en choisissant l'une des deux options ci-dessous: Option 1: (Recommandée) Utiliser un appareil avec fonctionnalité Bluetooth® 1. Brancher l'alimentation électrique du chauffe-eau instantané. 2. L'a chage indique « SEt» et la touche « Priority » (Priorité) clignote. 3. Télécharger et installer l'application Rinnai CentralTM. 4. Démarrer l'application Rinnai CentralTM sur votre appareil intelligent. Créer un compte et se connecter. 5. Appuyer sur le bouton Bluetooth du contrôleur. Le voyant LED Bluetooth s'illumine en continu. 6. Taper sur « Connect to a Rinnai Tankless Water Heater » (Connexion à un chauffe-eau instantané Rinnai) sur l'application Rinnai CentralTM. 7. Suivre les instructions de l'application Rinnai CentralTM pour valider ou modifier les réglages du chauffe-eau instantané. 8. L'a chage s'éteint. 9. La configuration du chauffe-eau instantané est terminée. Appuyer sur le bouton « ON/OFF » (Marche/Arrêt) pour mettre le chauffe-eau en marche. Option 2: Utiliser le contrôleur intégré 1. Brancher l'alimentation électrique du chauffe-eau instantané. 2. L'a chage indique « SEt» et la touche « Priority » (Priorité) clignote. 3. Appuyer sur la touche « Priority » (Priorité). 4. L'a chage indique « nG» (Gaz naturel). 5. Choisir le type de gaz, « nG» (Gaz naturel) ou « LPG» (Gaz propane liquide) en appuyant sur les touches fléchées Haut et Bas. 6. Sélectionner le type de gaz souhaité. 7. Valider la sélection en appuyant sur le bouton ON/OFF. 8. L'a chage indique « In» (Installation en intérieur). 9. Choisir le type d'installation, « In» (intérieur) ou « Out» (extérieur) en appuyant sur les touches fléchées Haut et Bas. 10. Sélectionner le type d'installation souhaité (« In» ou « Out»). 11. Valider le type d'installation en appuyant sur le bouton ON/ OFF. 12. Le type de gaz et d'installation paramétrés s'a chent en clignotant. La touche « Priority » (Priorité) clignote elle aussi. 13. Pour redémarrer le processus de sélection, appuyer sur la touche fléchée Haut ou pour confirmer la sélection, appuyer sur la touche « Priority » (Priorité). 14. L'a chage indique brièvement « 888» et émet un bip. 15. L'a chage s'éteint. 16. Les réglages initiaux sont terminés. Appuyer sur le bouton « ON/OFF » (Marche/Arrêt) pour mettre le chauffe-eau en marche. ÉVACUATION (Pour les installations en intérieur uniquement) · Incliner les tuyaux d'évacuation avec une pente de 21 mm/m (1/4 po/pi) vers le chauffe-eau. · S'assurer que le circuit d'évacuation n'excède pas la longueur maximale autorisée. · Installations à évacuation indirecte (air ambiant): Retirer le bouchon d'entrée d'air et installer le coude et la grille de ventilation (voir ci-dessous). Bouchon d'entrée d'air Grille de ventilation Coude Retirer le bouchon d'entrée d'air Installer le coude et la grille de ventilation Se référer au Manuel d'installation et d'utilisation consulter les détails des présentes informations. INSTALLATION TYPE Exemple d'appareil intérieur POMPE DE CIRCULATION Modèles RXP199i, RXP160i, CXP199i et CXP160i uniquement Sélectionner le mode de circulation approprié (dédié ou croisé) dans le réglage des paramètres. Mode dédié (réglage du paramètre 04b): Mode croisé (réglage du paramètre 04c): Installer une vanne d'intercommunication au niveau de l'équipement le plus éloigné du chauffe-eau instantané. REMARQUE: Pour purger l'air, ouvrir un robinet d'eau chaude durant le fonctionnement de la pompe. Si l'air n'est pas intégralement purgé, la pompe peut fonctionner à vide. H C FROI CHA Longueur maximale de tuyau (mode croisé et mode dédié) Diamètre de tuyau 19 mm (3/4 po) 15 mm (1/2 po) Total 400 pi 100 pi RÉGLAGES DES PARAMÈTRES 1 A Pour régler ces paramètres: 1. Appuyer sur le bouton « A » pendant une (1) seconde. 2. Utiliser les touches fléchées haut et bas sur le contrôleur pour sélectionner un nombre (consulter le « Tableau des réglages des paramètres » ci-dessous). 3. Une fois le nombre souhaité sélectionné, utiliser la touche « ON/ OFF » (Marche/Arrêt) du contrôleur pour valider la sélection de ce réglage. Exemple: Le réglage a ché de la Température maAximale passe de 01A à 01b. 4. Pour quitter le réglage des paramètres, appuyer suBr le bouton « A » pendant une (1) seconde. 01A 2 3 Tableau des réglages des paramètres RÉGLAGE # DESCRIPTION A Modèle 01 Température de consigne maximale résidentiel: 49°C (120°F) Modèle commercial: 60°C (140°F) 02 Altitude élevée (Emplacement de l'installation) 0 à 2.000 pi (0 à 610 m) Service Soon 03 (témoin d'entretien) Désactivé SÉLECTION b C Modèle résidentiel: 60°C (140°F) Modèle commercial: 85°C (185°F) 2.001 à 5.400 pi (610 à 1.646 m) 5.401 à 7.700 pi (1.646 à 2.347 m) 0,5 an 1 an d EF 7.701 à 10.200 pi (2.347 à 3.109 m) 2 ans 04 Réglages de recirculation Non Recirculation Recirculation Recirculation (dédié) (croisé) 05 Mode de circulation Économie 06 Commandes GTB 07 Appareils en veille (EZConnectTM) 08 EZConnectTM / Cascade 09 Appareils en veille (cascade) 10 Type de gaz 12 Intégré Réglage de la pompe Modèle de chauffe-eau 1 3 (réglage d'usine, modification impossible) 14 Intérieur/ Extérieur 2 Secondaire 1 GN Sans Pompe 199 (3237) En intérieur Confort Centrale de traitement d'air (AH) 1 Principal 2 LPG Avec Pompe 180 (2934) En extérieur Commercial 3 160 (2530) 4 130 (2024) 5 6 15 Mode d'activation basse 16 Régime de la pompe Fonctionnement 1 7 de la pompe le premier jour 18 Smart-Circ avec bouton BLE Marche Max. Arrêt Smart-Circ désactivé Arrêt Élevé Marche Smart-Circ activé Moyen Mode Consulter le manuel pour plus d'informations. CONDENSATS Touche et voyant LED Bluetooth Touches fléchées Haut et Bas Touche et voyant LED « Priority » (Priorité) Bouton On/Off Consulter le Manuel d'installation et d'utilisation pour une description complète de chaque bouton du contrôleur. La marque et le logo Bluetooth® sont des marques commerciales déposées, propriété de Bluetooth SIG, Inc. CONVERSION DU GAZ En cas de conversion du gaz naturel au « GPL » (gaz propane liquide), appliquer l'étiquette de conversion de gaz fournie sur un emplacement visible audessus de l'étiquette existante, sur le côté gauche de l'appareil. Étiquette de conversion du gaz Côté gauche du chauffe-eau La sortie d'évacuation des condensats doit déboucher à l'air libre. NE PAS submerger l'extrémité du conduit. ESPACE D'AIR NE PAS installer de purgeur de condensats externe.