Mercia Garden Products – Merciagardenproductsltd
Instructions for meRcia models including: 04GREEN0406SD-V6 4x6 Greenhouse, 04GREEN0406SD-V6 Greenhouse, 04GREEN0406SD-V6, 4x6 Greenhouse, Greenhouse
For ease of assembly, you. MUST pilot drill all screw holes and ensure all screw heads are countersunk. For assistance please contact customer care on: 01636 ...
File Info : application/pdf, 12 Pages, 4.13MB
DocumentDocumentGeneral Instructions 04GREEN0406SD-V6 4x6 Greenhouse BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY - Check the pack and make sure you have all the parts listed. - When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit. - Ensure there is plenty of space and a clean dry area for assembly. LOCATION FOR YOUR GARDEN BUILDING A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance, annual treatment and to allow air flow around the building. Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing damage to the building. TIMBER As with all natural materials, timber can be affected during various weather conditions. For the duration of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine and sheltered as much as possible during rain or snow. Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee. Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treatment to prevent water ingress Pressure Treated buildings - Require a waterproof treatment to prevent water ingress Log Cabins - Are supplied untreated and require a preservative and waterproofing treatment. BUILDING A BASE When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and annual treatment. Ensure the base is level and is built on firm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap the base, creating a run off for water. It is also recommended that the floor be at least 25mm above the surrounding ground level to avoid flooding. TYPES OF BASE - Concrete 75mm laid on top of 75mm hard-core. - Slabs laid on 50mm of sharp sand. Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product. Please retain product label and instructions for future reference x2 All buildings should be erected by two adults Winter = High Moisture = Expansion Summer = Low Moisture = Contraction 2mm Drill bit For ease of assembly, you MUST pilot drill all screw holes and ensure all screw heads are countersunk. CAUTION Every effort has been made during the manufacturing process to eliminate the prospect of splinters on rough surfaces of the timber. You are strongly advised to wear gloves when working with or handling rough sawn timber. For ease of assembly, you will need a tape measure to check dimensions of components. Screws & Nails Bolts Measure overall length Measure under the head To identify the fixings required for each step use a measuring tape. **Protim Aquatan T5 (621)** Your building has been dip treated with Aquatan. Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct application of Aquatan solution and then allowed to dry. Aquatan is a decorative finish to colour the wood, which is applied industrially to timber fence panels and garden buildings. Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol. REGISTER FOR YOUR ANTI-ROT GUARANTEE TODAY PLEASE SCAN HERE: For assistance please contact customer care on: 01636 821215 Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN www.merciagardenproducts.co.uk P 1 04GREEN0406SD-V6 Overall Dimensions: Width = 1215mm Depth = 1887mm Height = 2066mm Base Dimensions: Width =1191mm Depth = 1862mm Before assembly please make sure you have a suitable base ready to erect your building MADE IN GREAT BRITAIN 1 2 3 Door Side AI-04GREENDS610X1543-V5 QTY 2 Sml Window Side AI-04GREENWS1193X1543-V5 QTY 2 4 5 Lrg Window Side AI-04GREENWS1776X1543-V5 6 Door Gable Top AI-04GREENDGT1864X426-V5 Plain Gable Top AI-04GREENPGT1864X426-V5 Roof (Opening Window) AI-04GREENROOFOW1218X1037-V1 Please retain product label and instructions for future reference 7 88 99 Roof AI-04GREENROOF1218X1037-V1 Door AI-04GREENDOOR550X1720-V5 11010 Fascia - 12x56x1075mm QTY 4 S1256-1075mm 11 Base Frame - 44x44x1864mm QTY 2 F4444-1864mm 12 Base Frame - 44x44x1105mm QTY 2 F4444-1105mm 13 Roof Support Bar 27x44x1242mm QTY 1 F2744-1242mm (8mm LIP, X2 66DEG CUTS) 1134 Door Frame - 27x44x556mm QTY 1 F2744-556mm 15 Door strip - 12x27x1717mm QTY 2 S1227-1717mm 16 Roof trim - 12x56x1242mm QTY 1 S1256-1242mm 17 Short Door strip - 12x27x556mm QTY 1 S1227-556mm 18 19 20 Butterfly Hinges QTY 4 PI-07-0004 Window Casement Stay PI-07-0008 21 22 23 Opening Window AI-04GREENOW560X460-V5 Window Glazing Bead QTY 8 PI-07-0063 Finial QTY 2 SHED DIAMOND FINIAL Wooden Knob PI-04-0024 Turn Button QTY 2 PI-07-0182 P 2 Nail Bag 30mm Screw x 150 40mm Screw x 8 50mm Screw x 70 70mm Screw x 8 16mm Screws x 20 20mm Screw x 6 30mm Black Screw x 18 24 Window Strip - 12x27x926mm QTY 14 S1227-926mm 25 Window Strip - 12x27x1776mm S1227-1776mm 26 Window Strip -12x27x1193mm QTY 2 S1227-1193mm 27 Window Strip - 12x27x610mm QTY 2 S1227- 610mm 28 Strip - 12x44x543mm 29 S1244- 543mm Strip - 12x44x993mm QTY 6 S1244- 993mm 30 Styrene 942x570x2mm QTY 9 PI-05-0151 31 Styrene 503x570mm PI-05-0158 32 Styrene 985x570mm QTY 3 PI-05-0157 33 Strip - 12x44x1218mm QTY 2 S1244- 1218mm 34 Window Cill 610mm QTY 2 PI-08-0021 35 Window Cill 1193mm QTY 2 PI-08-0019 36 Window Cill 1776mm PI-08-0020 37 Strip - 12x21x560mm S1221- 560mm 38 Corner Trims - 12x56x1576mm QTY 4 S1256- 1576mm Please retain product label and instructions for future reference P 3 Pre Assembly Step 1 Before assembling remove the transportation blocks from the bottom of each panel. Lay the base frame down as shown in the diagram. Ensure the base is square and layed on level ground. Fix the base framing (No. 11)& (No. 12)together with 2 x 70mm screws per corner, pre drill to avoid splitting the timber. 8x70mm screws. Pre drill hole 70mm screw 11 12 Side Step 2 Assemble the window panels on the floor. Place the plastic window cill onto the lip of the window panel externally. 1b. Lay the styrene on top of each opening so that it overlaps the surrounding framing equally on both sides as per the diagram. Styrene Window Cill Rear Styrene 12 11 Front Styrene Styrene Please retain product label and instructions for future reference Step 3 Attach the window strips using 3x30mm screws as per the diagram, starting with the top strip. Ensure the framing does not protrude the width of the window frame. Ensure you screw into the window strips to the side of where the styrene meets the window frame. 81x30mm Pre drill hole 30mm screw 27 25 24 30 Styrene 34 24 Styrene 36 Styrene Styrene 26 24 Styrene Styrene 35 P4 Step 4 Fix the corners of the Sml Window Side (No. 2) and the Lrg Window Side (No. 3) 3 2 with 3x50mm screws as shown in the diagram. *The large window side sits inbetween the two side panels.* 3x50mm screws. Pre drill hole 50mm screw Rear Side Front Please retain product label and instructions for future reference Step 6 Fix the Door Sides (No. 1)between the window panels using 6x50mm screws. 6x50mm Screws. Pre drill hole 50mm screw 1 1 Step 5 Fix the remaining Sml Window Side (No. 2)at the corner using 3 x 50mm screws. 2 3x50mm screws. Pre drill hole 50mm screw Step 7 Fix the Door frame (No. 14) to the base frame between the Door sides. This allows for the door sides to be correctly spaced. 3x40mm Screws. Pre drill hole 50mm screw 14 Rear Side Front P 5 Step 8 Fix the Gable tops (No. 4)& (No. 5)to the panels using 4x50mm screws per top as shown in the diagram. 8x50mm Screws. 5 The building can now be attached to the 4 floor framing with 6x50mm screws per side. 24x50mm Screws. Pre drill hole 50mm screw Step 9 Fix the two Door strips (No. 15)to either side of the door panels with 3x30mm screws per strip. 6x30mm Screws. Pre drill hole 30mm screw 15 15 Please retain product label and instructions for future reference Step 10 Fix the Door strip (No. 17)to the top of the door opening with 3x30mm screws. 3x30mm Screws. Pre drill hole 30mm screw Step 11 Lay the roof panel down (No. 6) and place the styrene sheets (No. 30, 32) in position using the beads (No. 20) which will be screwed down with 2x16mm screws. Ensure the thinner edge of the frame is facing the bottom. 8x16mm Screws. 6 Pre drill hole 16mm screw 31 32 20 P 6 Step 12 Fix the strips (No 28, 29, 33) onto the window frame using 3x30mm screws per strip. Ensure you screw to the side of the styrene not through it. 15x30mm Screws. 33 30mm Pre drill hole screw 29 29 29 28 Please retain product label and instructions for future reference Step 13 Attach the strip (No.37) onto the window panel with 4x30mm screws. Drop the window (No.9) into the aperture and attach the window on the roof panel (No.6) using 4x16 screws and 4x30mm screws per hinge. 20 30mm 16mm 8x30mm Screws. 4x16mm Screws. 37 30mm screw 16mm screw 9 P 7 Step 14 Repeat step 12 for part 7. 12x30mm Screws. Please retain product label and instructions for future reference Step 15 Place the Roof panels (No. 6)& (No. 7)on 7 6 top of each gable, making sure the roofs are flush to each gable and meet at the top of the apex. Secure each roof panel to the building using 16x50mm screws. 16x50mm Screws. *IMPORTANTE: nsure both roof sections meet at the top of the apex as shown in the illustration. Pre drill hole 50mm screw * Step 16 Fix the Casement stay (No. 19)to the opening window then align the fixings onto the window panel frame. Ensure the casement stay fits onto fixings when closed before screwing them down using 6x20mm screws. 6x20mm Screws. Pre drill hole 20mm screw 19 6x20mm screws per casement stay P 8 Step 17 13 Attach the Roof Support bar (No. 13) to the roof panels using 5x40mm screws. Screw diagonally through the support into the roof panel as shown in the diagram. 5x40mm Screws. Pre drill hole 40mm screw Step 18 Fix the door (No. 8)to the building using 16x30mm black screws per hinge (No. 18)as shown in the diagram. 16x30mm Black Screws. 18 Fit the turn buttons (No. 23)to the building using 2x30mm black screws. 2x30mm Black Screws. Pre drill hole 30mm screw 23 8 Please retain product label and instructions for future reference Step 19 Fix the building to the base with 50mm screws evenly spaced as shown. 10x50mm Screws. Pre drill hole 50mm screw Step 20 Fix the corner trims (No.38) in position using 4x30mm screws 16x30mm Screws 38 Pre drill hole 30mm screw P 9 Step 21 10 Fit the fascias (No. 10) and the finials 10 (No. 21)to the building using 14x30mm screws as shown in the diagram. 21 14x30mm Screws 10 10 Pre drill hole 30mm screw Step 22 Fix the Roof trim (No. 16) to the top of the building and secure with 4x30mm 16 screws as shown. 4x30mm Screws Pre drill hole 30mm screw Step 23 Please retain product label and instructions for future referenc It is ESSENTIAL that you apply wood tre-at ment immediately after the building has been assembled. Step 23 It is ESSENTIAL to seal around all window framing with silicone sealant (not included) to minimise water ingress. *Please note: This image is for illustrative purposes and may differ from your product (in regards to the number of windows) however the principle is the same. AFTER TREATMENT: score around protective cover on glazing and carefully peel covering back SISLEICAOLANNET P 10 4 1 2 3 1 2 REGISTER FOR YOUR ANTI-ROT GUARANTEE TODAY PLEASE SCAN HERE: