WORX Sonicrafter WX680

Product Overview

The WORX Sonicrafter WX680 is a 350W oscillating tool designed for a variety of tasks including sawing, remodelling wood, plastic, plaster, non-ferrous metals, and working on soft wall tiles. It is also suitable for dry grinding of small surfaces and flush cutting.

Tool Components

The tool features:

• Hyperlock™ Accessory Clamping Lever: For secure accessory attachment.
• On/Off Switch: For tool operation.
• Variable Speed Dial: To adjust oscillation speed.
• Venting Slots: For motor cooling.
• Constant Speed Electronics: Maintains speed under load.
• Universal Fit™ Accessory Interface: Compatible with various accessories.
• Flange and Smaller Flange: For accessory mounting.

The Universal Fit™ interface is compatible with accessories from other oscillating tool brands. The following brands are trademarks of their respective owners: Black & Decker, Bosch, Chicago Electric, Craftsman, Dremel, Fein, Genesis, Makita, Mastercraft, Milwaukee, Performax, Porter Cable, Ridgid, Ryobi, Skil, and Tool Shop. It is recommended to purchase accessories from the same retailer as the tool and to use good quality, well-known brand accessories.

Assembly and Operation

Refer to the following diagrams for assembly and operation:

• Mounting Accessories: Diagram illustrating accessory mounting (Fig. A-C).
• Mounting the Sanding Sheet: Diagram showing sanding sheet attachment (Fig. D).
• Mounting the Suction Device: Diagram illustrating suction device mounting (Fig. E1-E5).
• Operating the On/Off Switch: Diagram showing switch operation (Fig. F).
• Using the Variable Speed Dial: Diagram illustrating speed dial use (Fig. G).

Oscillation Frequency and Application

Working Hints

• If the tool overheats, especially at low speeds, set the speed to maximum and run without load for 2-3 minutes to cool the motor. Avoid prolonged use at very low speeds.
• Always keep the blade sharp.
• Ensure the workpiece is firmly held or clamped to prevent movement, which can affect the finish quality.
• Start the tool before beginning work and turn it off only after stopping work.
• Do not start sanding without the sandpaper fitted.
• Do not allow the sandpaper to wear away, as it can damage the sanding pad.
• Use appropriate grit paper: coarse for rough surfaces, medium for smooth, and fine for finishing. Test on scrap material if necessary.
• Avoid excessive force, which reduces efficiency and overloads the motor.
• Regularly replacing accessories maintains optimal working efficiency.

Technical Data

Noise and Vibration Information

Noise Information

• A weighted sound pressure: 87dB(A)
• A weighted sound power: 98dB(A)
• K_pA&K_wA: 3.0dB(A)
• Wear ear protection when sound pressure is over: 80dB(A)

Vibration Information

Vibration total values (triax vector sum) determined according to EN 60745:

The declared vibration total value is measured using a standard test method and can be used for comparing tools. It may also be used for preliminary exposure assessment.

WARNING: Actual vibration emission during use can differ from the declared value based on how the tool is used, its condition, accessory sharpness, grip tightness, and whether anti-vibration accessories are used. This tool may cause hand-arm vibration syndrome if not managed adequately.

To accurately estimate exposure, consider times when the tool is switched off or idling. This can significantly reduce the overall working period exposure level.

Minimizing Vibration Risk:

• Always use sharp chisels, drills, and blades.
• Maintain the tool and keep it lubricated where appropriate.
• Invest in anti-vibration accessories for regular use.
• Avoid using tools in temperatures of 10°C or less.
• Plan work schedules to spread high-vibration tool use over several days.

General Power Tool Safety Warnings

WARNING! Read all safety warnings and instructions. Failure to follow may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.

1. Work Area Safety

• Keep work area clean and well lit.
• Do not operate in explosive atmospheres (flammable liquids, gases, dust). Sparks can ignite dust/fumes.
• Keep children and bystanders away. Distractions can lead to loss of control.

2. Electrical Safety

• Ensure plugs match outlets; do not modify plugs or use adapter plugs with earthed tools.
• Avoid body contact with earthed/grounded surfaces (pipes, radiators).
• Do not expose tools to rain or wet conditions.
• Do not abuse the cord; keep it away from heat, oil, sharp edges, or moving parts.
• Use outdoor-suitable extension cords when operating outdoors.
• Use an RCD-protected supply in damp locations.

3. Personal Safety

• Stay alert, use common sense, and do not operate when tired or under the influence of drugs/alcohol/medication.
• Use personal protective equipment: always wear eye protection, dust mask, safety shoes, hard hat, or hearing protection as appropriate.
• Prevent unintentional starting: ensure the switch is OFF before connecting to power or picking up the tool.
• Remove any adjusting key or wrench before turning the tool on.
• Do not overreach; maintain proper footing and balance.
• Dress properly: avoid loose clothing, jewellery, or long hair near moving parts.
• If dust extraction facilities are provided, ensure they are connected and used properly.

4. Power Tool Use and Care

• Use the correct tool for the application; do not force the tool.
• Do not use if the switch does not operate correctly.
• Disconnect the plug/battery before making adjustments, changing accessories, or storing the tool.
• Store idle tools out of reach of children and untrained users.
• Maintain tools: check for misalignment, binding, or broken parts. Have damaged tools repaired before use.
• Keep cutting tools sharp and clean for better control and less binding.
• Use accessories and tool bits according to instructions, considering working conditions.

5. Service

• Have the tool serviced by a qualified repair person using only identical replacement parts.

Safety Instruction for Cutting

• Hold the tool by insulated gripping surfaces when there's a risk of contacting hidden wiring or the cord. Contact with a "live" wire can energize exposed metal parts.
• Always wear a dust mask. ?

Symbols

Operating Instructions and Maintenance

NOTE: Before using the tool, read the instruction book carefully.

Intended Use

The power tool is intended for sawing and remodelling wooden materials, plastic, plaster, non-ferrous metals and fasteners (e.g. nails and clamps) as well as for working on soft wall tiles and for dry grinding of small surfaces. It is especially suitable for working close to edges and for flush cutting.

Working Hints for Your Tool

• If the tool becomes too hot, especially at low speed, set the speed to maximum and run it with no load for 2-3 minutes to cool the motor. Avoid prolonged usage at very low speeds.
• Always keep the blade sharp.
• Always ensure the workpiece is firmly held or clamped to prevent movement.
• Any movement of the material may affect the quality of the cutting or sanding finish.
• Start your tool before working and turn it off only after you stop working.
• Do not start sanding without having the sandpaper fitted.
• Do not allow the sandpaper to wear away, as it will damage the sanding pad.
• Use coarse grit paper for rough surfaces, medium grit for smooth surfaces, and fine grit for finishing surfaces. If necessary, first make a test run on scrap material.
• Excessive force will reduce the working efficiency and cause motor overload.
• Replacing the accessory regularly will maintain optimum working efficiency.

Maintain Tools with Care

• Remove the plug from the socket before carrying out any adjustment, servicing, or maintenance.
• Your power tool requires no additional lubrication or maintenance. There are no user serviceable parts.
• Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth.
• Always store your power tool in a dry place.
• Keep motor ventilation slots clean and working controls free of dust. Occasional sparks through ventilation slots are normal.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified persons to avoid a hazard.

Application Guide

The workpiece must be clamped tightly before it is cut.

Universal-Fit™ accessories available from WORX. Accessories work with other competitive tools.

Notes on Operation

NOTE: When plunging and sawing, use a slight pendulum motion to allow sufficient chip removal.

The saw blade lasts longer if wear is distributed evenly. To ensure even distribution, loosen the saw blade, rotate it, and retighten firmly.

Cut/Sand with a constant movement and light pressure. Heavy pressure does not increase the cut/removal rate; it merely wears the accessory faster.

Environmental Protection and Plug Replacement

Environmental Protection

♻️ Waste electrical products must not be disposed of with household waste. Please recycle where facilities exist. Check with your local authorities or retailer for recycling advice.

Plug Replacement (UK & Ireland Only)

If you need to replace the fitted plug, follow these instructions:

IMPORTANT: The wires in the mains lead are colored as follows: blue - neutral, brown - live. If these colors do not match the terminal markings in your plug, proceed as follows:

• Connect the blue wire to the terminal marked 'N' (neutral).
• Connect the brown wire to the terminal marked 'L' (live).

WARNING: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved 13A BS1363/A plug and the correct rated fuse.

NOTE: If a moulded plug is fitted and must be removed, dispose of the plug and severed cable carefully to prevent it from being plugged into a socket.

Diagram showing plug wiring:

• 13 Amp fuse approved to BS1362
• Connect Blue to N (neutral)
• Brown L (live)
• Outer sleeve firmly clamped
• Cable grip

Declaration of Conformity

We, Positec Power Tools (Europe) Ltd, PO Box 6242, Newbury, RG14 9LT, UK

Declare that the product:

• Description: WORX Oscillating Tool
• Type: WX680 (designation of machinery, representative of high frequency oscillation tool)
• Function: Sanding, sawing, rasping, scraping, polishing

Complies with the following directives:

• 2006/42/EC
• 2011/65/EU
• 2014/30/EU

Standards conform to:

• EN 60745-1
• EN 60745-2-4
• EN 55014-1
• EN 55014-2
• EN 61000-3-2
• EN 61000-3-3

The person authorized to compile the technical file:

• Name: Russell Nicholson
• Address: Positec Power Tools (Europe) Ltd, PO Box 6242, Newbury, RG14 9LT, UK

Signed:

[Signature Placeholder]

Date: 2016/03/14

Name: Allen Ding

Title: Deputy Chief Engineer, Testing & Certification