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Altivar 212 Variable Speed Drives Installation Manual
installation guide for Schneider Electric models including: Altivar 212 Variable Speed Drives, Altivar 212, Variable Speed Drives, Speed Drives, Drives
ATV212 Installation manual EN S1A53832 05.book SESA298758 Altivar 212 MaterielElectrique.com
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Altivar 212
Variable speed drives for synchronous and asynchronous motors Installation manual
06/2023
www.schneider-electric.com
S1A53832.05
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2023 Schneider Electric. All rights reserved.
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Table of Contents
Safety Information ..........................................................................................
5
About the Book ...............................................................................................
9
Device overview .........................................................................................................................
14
Reference description ................................................................................................................
15
Green PremiumTM ......................................................................................................................
15
Chapter 1
Before You Begin ...........................................................................................
17
Lifting and handling instructions .................................................................................................
18
Chapter 2
Steps for Setting Up .......................................................................................
19
Steps for setting up ....................................................................................................................
20
Chapter 3
Upstream Protective Device ...........................................................................
21
Prospective Short-Circuit Current ..............................................................................................
24
IEC Fuses - With enclosure .......................................................................................................
26
IEC Fuses - Wall mounted .........................................................................................................
29
UL Circuit-Breakers and Fuses ..................................................................................................
32
Chapter 4
Technical Data ...............................................................................................
33
ATV212H dimensions and weights ............................................................................................
34
ATV212W dimensions and weights ...........................................................................................
36
Electrical data ............................................................................................................................
37
Connection diagrams .................................................................................................................
39
Examples of recommended circuit diagrams .............................................................................
40
Chapter 5
Installation ......................................................................................................
41
Drive mounting generalities .......................................................................................................
42
Specific recommendations for mounting in an enclosure ..........................................................
51
Position of the charging LED .....................................................................................................
52
Opening the drive to access terminals .......................................................................................
52
Wiring recommendations ...........................................................................................................
55
Power terminals .........................................................................................................................
57
Control terminals and switches ..................................................................................................
62
Installing option card ..................................................................................................................
65
Use on an impedance grounded (IT) system .............................................................................
66
Electromagnetic compatibility (EMC) .........................................................................................
69
Checking the Installation ............................................................................................................
73
Recommended branch circuit protection devices ......................................................................
74
Chapter 6
Maintenance ...................................................................................................
75
Scheduled Servicing ..................................................................................................................
76
Long-term Storage .....................................................................................................................
77
Decommissioning .......................................................................................................................
77
Additional Support ......................................................................................................................
77
Chapter 7
Migration ATV21 --> ATV212 .........................................................................
79
Generalities ................................................................................................................................
80
Differentiating points ..................................................................................................................
80
Terminal and switches arrangement comparison ......................................................................
81
3
4
Safety Information
Important Information
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NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used. All persons working on and with the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work.
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Intended Use
This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual. The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented. Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design). Any use other than the use explicitly permitted is prohibited and can result in hazards.
Product Related Information Read and understand these instructions before performing any procedure with this drive.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair and maintenance must be performed by qualified personnel.
The system integrator is responsible for compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.
Many components of the product, including the printed circuit boards, operate with mains voltage. Only use properly rated, electrically insulated tools and measuring equipment. Do not touch unshielded components or terminals with voltage present. Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the
drive system, block the motor shaft to prevent rotation. AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused
conductors of the motor cable. Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals. Before performing work on the drive system:
Disconnect all power, including external control power that may be present. Take into account that the circuit breaker or main switch does not de-energize all circuits.
Place a Do Not Turn On label on all power switches related to the drive system. Lock all power switches in the open position. Wait 15 minutes to allow the DC bus capacitors to discharge. Measure the voltage on the DC bus between the DC bus terminals (PA/+ and PC/-) using a properly
rated voltmeter to verify that the voltage is <42 Vdc. If the DC bus capacitors do not discharge properly, contact your local Schneider Electric represen-
tative. Do not repair or operate the product. Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or serious injury.
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Do not use damaged products or accessories. Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.
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This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION Install and use this equipment in non-hazardous locations only. Failure to follow these instructions will result in death or serious injury.
Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors.
WARNING
UNANTICIPATED EQUIPMENT OPERATION Carefully install the wiring in accordance with the EMC requirements. Do not operate the product with unknown or unsuitable settings or data. Perform a comprehensive commissioning test. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and,
for critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage and restart. Separate or redundant control paths must be provided for critical control functions. System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. Observe all accident prevention regulations and local safety guidelines (1). Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.
The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation.
WARNING
HOT SURFACES Ensure that any contact with hot surfaces is avoided. Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces. Verify that the product has sufficiently cooled down before handling it. Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions. Failure to follow these instructions can result in death, serious injury, or equipment damage.
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NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE Before switching on and configuring the product, verify that it is approved for the mains voltage. Failure to follow these instructions can result in equipment damage.
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About the Book
At a Glance
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Document Scope
The purpose of this document is: to give you mechanical and electrical information related to the Altivar 212 drive, to show you how to install and wire this drive.
Validity Note
Original instructions and information given in the present document have been written in English (before optional translation).
NOTE: The products listed in the document are not all available at the time of publication of this document online. The data, illustrations and product specifications listed in the guide will be completed and updated as the product availabilities evolve. Updates to the guide will be available for download once products are released on the market.
This documentation is valid for the Altivar 212 drive.
The technical characteristics of the devices described in the present document also appear online. To access the information online:
Step 1 2
3
4 5 6
Action
Go to the Schneider Electric home page www.se.com.
In the Search box type the reference of a product or the name of a product range. Do not include blank spaces in the reference or product range. To get information on grouping similar modules, use asterisks (*).
If you entered a reference, go to the Product Datasheets search results and click on the reference that interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you.
If more than one reference appears in the Products search results, click on the reference that interests you.
Depending on the size of your screen, you may need to scroll down to see the data sheet.
To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products on www.schneider-electric.com.
The internet site provides the information you need for products and solutions: The whole catalog for detailed characteristics and selection guides, The CAD files to help design your installation, available in over 20 different file formats, All software and firmware to maintain your installation up to date, A large quantity of White Papers, Environment documents, Application solutions, Specifications... to
gain a better understanding of our electrical systems and equipment or automation,
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9
And finally all the User Guides related to your drive, listed below:
Title of Documentation
Catalog Number
ATV212 Quick Start guide
S1A53825 (English), S1A53826 (French), S1A53827 (German), S1A53828 (Spanish), S1A53830 (Italian), S1A53831 (Chinese)
ATV212 Quick Start guide - Annex
S1A73476 (English)
ATV212 Installation manual
S1A53832 (English), S1A53833 (French), S1A53834 (German), S1A53836 (Spanish), S1A53835 (Italian), SCDOC1563 (Chinese)
ATV212 Programming manual
S1A53838 (English), S1A53839 (French), S1A53840 (German), S1A53842 (Spanish), S1A53841 (Italian), SCDOC1564 (Chinese)
ATV212 Catalog
DIA2ED2101102EN (English)
ATV212 Modbus manual
S1A53844 (English)
ATV32 Profinet manual
HRB25668 (English)
ATV212 BACnet manual
S1A53845 (English)
ATV212 Metasys N2 manual
S1A53846 (English)
ATV212 Apogee FLN P1 manual
S1A53847 (English)
ATV212 LONWORKS manual Multiloader manual
S1A53848 (English) BBV48778 (English)
SoMove: FDT
SoMove_FDT (English, French, German, Spanish, Italian, Chinese)
Altivar DTM
Altivar_DTM_Library (English, French, German, Spanish, Italian, Chinese)
ATV212 other option manuals: see www.se.com
You can download these technical publications and other technical information from our website at www.se.com/en/download
Electronic Product Data sheet Scan the QR code in front of the drive to get the product data sheet.
Terminology
The technical terms, terminology, and the corresponding descriptions in this manual normally use the terms or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure, fault, fault reset, protection, safe state, safety function, warning, warning message, and so on.
Among others, these standards include: IEC 61800 series: Adjustable speed electrical power drive systems IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related EN 954-1 Safety of machinery - Safety related parts of control systems ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems IEC 61158 series: Industrial communication networks - Fieldbus specifications IEC 61784 series: Industrial communication networks - Profiles IEC 60204-1: Safety of machinery - Electrical equipment of machines Part 1: General requirements
In addition, the term zone of operation is used in conjunction with the description of specific hazards, and is defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO 12100-1.
Also see the glossary at the end of this manual.
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Contact Us
Select your country on: www.se.com/contact
Schneider Electric Industries SAS Head Office 35, rue Joseph Monier 92500 Rueil-Malmaison France
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12
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ltivar Process
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Chapter 1 Introduction
What's in this Chapter? This chapter contains the following topics:
Topic Device overview Reference description Green PremiumTM
Page 14 15 15
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Device overview
The product
The ATV212 drive is mainly dedicated to HVAC applications in Building sector. The ATV212 drive family consists of five IP21 and two IP55 product sizes
The IP21 «H» range - 5 drive sizes - Three-phase 50/60 Hz supply voltage
ATV212H075M3X, U15M3X, U22M3X, 075N4, U15N4, U22N4, U30M3X, U40M3X, U30N4, U40N4, U55N4
0.75 to 5.5 kW
ATV212HU55M3X, U75M3X, U75N4, D11N4
5.5 to 11 kW
ATV212HD11M3X, D15M3X, D15N4, D18M3X, D18N4, D22N4S
11 to 22 kW
ATV212HD22M3X, D22N4, D30N4, D37N4, D45N4
22 to 45 kW
ATV212HD30M3X, D55N4, D75N4 30 to 75 kW
The IP55 «W» range - 2 drive sizes - Three-phase 50/60 Hz supply voltage
ATV212W075N4...U22N4, U30N4...U75N4
0.75 to 7.5 kW
ATV212WD11N4...D75N4 11 to 75 kW
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Reference description
IP21 and IP55 variable speed drives - Three-phase 50/60 Hz supply voltage: 200 ... 240 V and 380 ... 480 V
ATV
212
H
D30
N4
S
Product designation ATV - Altivar
Product range
Degree of protection
H - IP21 product W - IP55 product
Drive rating
075 - 0.75 kW (1 HP) U15 - 1.5 kW (2 HP) U22 - 2.2 kW (3 HP) U30 - 3 kW U40 - 4 kW (5 HP) U55 - 5.5 kW (71/2 HP) U75 - 7.5 kW (10 HP) D11 - 11 kW (15 HP) D15 - 15 kW (20 HP) D18 - 18.5 kW (25 HP) D22 - 22 kW (30 HP) D30 - 30 kW (40 HP)
D37 - 37 kW (50 HP) D45 - 45 kW (60 HP) D55 - 55 kW (75 HP) D75 - 75 kW (100 HP)
380 - 480 V range only
Power supply voltage
M3X: 200 - 240 V range three-phase N4: 380 - 480 V range three-phase (With integrated EMC filter C2, C3) N4C: 380 - 480 V range three-phase (With integrated C1 EMC filter for UL Type 12/IP55 products ATV212Wpppppp)
Slim version
N4S: Available for 22 kW (30 HP) rating, IP21 version
Green PremiumTM
Description
Information on the environmental impact of products, their resource efficiency, and end-of-life instructions.
Easy access to information: "Check Your Product" Certificates and relevant product information available at the address: www.se.com/green-premium
You can download RoHS and REACh compliance declarations, Product Environmental Profiles (PEP) and Endof-Life instructions (EoLi).
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ltivar Process
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Chapter 2
Before You Begin
What's in this Chapter? This chapter /2018What'sinthisChapter? contains the following topics:
Topic Lifting and handling instructions
Page 18
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Lifting and handling instructions
WARNING
HANDLING AND LIFTING HAZARD Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method illustrated in following figure. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Spreader bar
Y
45° max.
Lifting force
· Altivar 212 drives up to
ATV212HD22N4S and
N
ATV212W075N4 can be removed from their packaging and installed
without a handling device.
Lifting force
· A hoist must be used for higher ratings.
· After removing the drive from its packaging, inspect it for damage. If any damage is found, notify the carrier and your sales representative.
· Verify that the drive nameplate and label conform to the packing slip and corresponding purchase order.
WARNING
RISK OF TOPPLING Keep the drive on the pallet until ready to install. Never place the drive in an upright position without proper support, such as a hoist, braces, or other
mounting supports. Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGING The product capacitor performances after a long time storage above 2 years can be degraded. In that case, before using the product , apply the following procedure: Use a variable AC supply connected between L1 and L2 (even for ATV212pppN4 references). Increase AC supply voltage to have:
- 80% of rated voltage during 30 min - 100% of rated voltage for another 30 min Failure to follow these instructions can result in equipment damage.
Storing and shipping If the drive is not immediately installed, store it in a clean, dry area where the ambient temperature is between 25 and +70 °C (13 to +158 °F). If the drive has to be shipped to another location, use the original shipping material and carton to help protect the drive.
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ltivar Process
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Chapter 3
Steps for Setting Up
What's in this Chapter? This chapter contains the following topics:
Topic Steps for setting up
Page 20
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Steps for setting up
INSTALLATION
1. Check the delivery of the drive
v Check that the part number printed on the label is the same as that on the
purchase order.
v Remove the Altivar from its packaging and check that it has not been damaged
in transit.
Steps 1 to 4 must be performed with the power off.
2. Check the line voltage compatibility
v Check that the voltage range of the drive is compatible with the
supply voltage (see page 37).
3. Mount the drive vertically
v Mount the drive in accordance with the instructions in
this document (see page 42).
v Install any options required
(see option documentation).
4. Wire the drive (see page 55)
v Connect the line supply and the ground, after
making sure that the power is off.
v Connect the motor, ensuring that its
connections correspond to the voltage.
v Connect the control part.
PROGRAMMING
5. Please refer to the programming manual.
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Test File S1A53832 06/2023
06/2023
Technical Data
Chapter 4
Upstream Protective Device
What Is in This Section? This section contains the following topics:
Introduction Prospective Short-Circuit Current IEC Type Circuit-Breaker as SCPD IEC Fuses UL Circuit-Breakers and Fuses
Topic
Page 22 24 26 26 28
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Introduction
Overview
General
DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE FIRE OR EXPLOSION Use properly rated overcurrent protection devices. Use the fuses/circuit breakers specified. Do not connect the product to a supply mains whose prospective short circuit current rating (current that
flows during a short circuit) exceeds the specified maximum permissible value. When rating the upstream mains fuses and the cross sections as well as the lengths of the mains cables,
take into account the minimum required prospective short-circuit current (Isc). Refer to the Upstream Protection Device section. If the minimum required prospective short-circuit current (Isc) is not available, apply the instructions given in the section below. Failure to follow these instructions will result in death or serious injury.
The specified maximum permissible values and products for IEC compliance are specified in the catalog. The specified maximum permissible values and products for UL/CSA compliance are specified in the ATV212 Quick Start Guide Annex (S1A73476) provided with the product.
The Short Circuit Protective Device (SCPD) rated to the drive will help protect the upstream installation in case of a short-circuit internal to the drive and mitigate the damage to the drive and its surrounding area.
The SCPD rated to the drive is mandatory to help ensuring the safety of the Power Drive System. It comes in addition to the upstream branch circuit protection which is in compliance with the local regulation for electrical installation.
The SCPD shall mitigate the damage in case of detected error condition such as an internal short-circuit of the drive.
The SCPD must take into account both following characteristics... a maximum prospective short-circuit current a minimum required prospective short-circuit current (Isc).
If the minimum required prospective short-circuit current (Isc) is not available, increase the power of the transformer or decrease the length of the cables In other cases, contact your Schneider Electric Customer Care Center (CCC) https://www.se.com/CCC for specific selection of Short Circuit Protective Device (SCPD).
Note: The electronic power output short-circuit protection circuitry meets the requirements of IEC 60364-441:2005/AMD1 - Clause 411.
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Wiring Diagram
This diagram shows an example of installation with both SCPD types, Circuit-breaker (see page 26) and Fuse link (see page 26) rated to the drive.
(1) Drive
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Prospective Short-Circuit Current
Calculation
The prospective short-circuit current shall be computed at the drive connection points.
We recommend using the Schneider Electric tool Ecodial Advance Calculation
available on
https://www.se.com/en/product-range-presentation/61013-ecodial-advance-calculation/
The following equations allow to estimate the value of the symmetrical three-phase prospective short-circuit current (Isc) at the drive connection points.
Isc Xt U Sn usc Zcc l S
Xc Rf, Xf
Symmetrical three-phase prospective short-circuit current (kA) Transformer reactance No-load phase to phase voltage of the transformer (V) Apparent transformer power (kVA) Short-circuit voltage, according to the transformer data sheet (%) Total short-circuit impedance (m) Conductor resistivity e.g. Cu: 0.01851 m.mm Conductor length (mm) Conductor cross section (mm2) Conductor lineic reactance (0.0001 m/mm) Resistance and reactance of the line filter (m)
24
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Example of Calculation with Copper Cable (without line filter)
Transformer 50 Hz kVA 100
250
400
800
1,000
U
Cable Cross
400 Vac Section
Usc
%
mm2 (AWG)
4
2.5 (14)
4 (12)
6 (10)
10 (8)
25 (4)
50 (0)
70 (00)
120 (250 MCM)
4
6 (10)
10 (8)
25 (4)
50 (0)
70 (00)
120 (250 MCM)
4
6 (10)
10 (8)
25 (4)
50 (0)
70 (00)
120 (250 MCM)
6
6 (10)
10 (8)
25 (4)
50 (0)
70 (00)
120 (250 MCM)
6
6 (10)
10 (8)
25 (4)
50 (0)
70 (00)
120 (250 MCM)
Isc depending on cable length in m(ft)
10
20
40
80
100
(33)
(66)
(131) (262) (328)
kA
kA
kA
kA
kA
2.3
1.4
0.8
0.4
0.3
2.9
2.0
1.2
0.6
0.5
3.2
2.6
1.6
0.9
0.7
3.4
3.1
2.3
1.4
1.2
3.5
3.4
3.1
2.5
2.2
3.5
3.5
3.3
3.0
2.8
3.5
3.5
3.4
3.1
2.9
3.6
3.5
3.4
3.2
3.1
5.7
3.4
1.8
0.9
0.7
7.1
5.0
2.9
1.5
1.2
8.4
7.4
5.5
3.4
2.8
8.6
8.1
7.0
5.2
4.5
8.6
8.2
7.3
5.8
5.2
8.7
8.3
7.6
6.5
6.0
6.6
3.6
1.8
0.9
0.7
9.2
5.6
3.0
1.5
1.2
12
9.9
6.5
3.6
2.9
13
12
9.3
6.1
5.1
13
12
10
7.2
6.2
13
13
11
8.6
7.6
6.9
3.7
1.9
0.9
0.7
10
5.8
3.0
1.5
1.2
15
11
6.9
3.7
3.0
17
15
11
6.5
5.4
17
15
12
7.9
6.7
17
16
13
9.8
8.6
7.1
3.7
1.9
0.9
0.7
11
6.0
3.1
1.5
1.2
18
12
7.1
3.7
3.0
21
17
12
6.7
5.5
21
18
13
8.4
7.0
22
19
16
11
9.3
160 (525) kA
0.2 0.3 0.5 0.8 1.6 2.3 2.6 2.8 0.5 0.8 1.8 3.2 3.9 4.8 0.5 0.8 1.9 3.4 4.4 5.7 0.5 0.8 1.9 3.5 4.6 6.2 0.5 0.8 1.9 3.6 4.7 6.5
200 (656) kA
0.2 0.2 0.4 0.6 1.4 2.1 2.3 2.6 0.4 0.6 1.5 2.7 3.3 4.2 0.4 0.6 1.5 2.8 3.6 4.9 0.4 0.6 1.5 2.9 3.7 5.2 0.4 0.6 1.5 2.9 3.8 5.4
320 (1050) kA
0.1 0.2 0.2 0.4 0.9 1.5 1.8 2.1 0.2 0.4 0.9 1.8 2.3 3.0 0.2 0.4 1.0 1.8 2.4 3.4 0.2 0.4 1.0 1.8 2.4 3.5 0.2 0.4 1.0 1.8 2.4 3.6
S1A53832 06/2023
25
IEC Fuses - With enclosure
Introduction
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR FIRE
The opening of the branch-circuit protective device is able to be an indication that a fault current has been interrupted. Current-carrying parts and other components of the controller should be examined and replaced if
damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced. Failure to follow these instructions will result in death or serious injury.
Short Circuit Current Ratings: Selection Table
Note: Integral solid state short circuit protection in the drive does not provide branch circuit protection. Branch circuit
protection must be provided in accordance with any local codes. The ATV212 drive has a 100 kA interrupt rating on the output of the drive. In addition to providing a rating
based on shorting the output of the drive, these short circuit current ratings have been obtained by shorting components internal to the ATV212. These ratings allow proper coordination of short circuit protection. Note: Verify that the minimum required prospective short-circuit current (Isc) value from the table above is lower than the value estimated in the Calculation section (see page 24).
NOTE: Verify that the minimum Isc value above is lower than the value estimated in the Calculation section (see page 24).
26
S1A53832 06/2023
240 Vac Three phase (50/60Hz)
Note: Suitable for use on a circuit capable of delivering not more than __X__ rms symmetrical kiloAmperes, 240 Vac Volts maximum, when protected by __Z1__ with a maximum rating of __Z2__.
Current limiting fuses can be chosen as SCPD according to the following table:
Drive Catalog Number
ATV212H075M3X ATV212HU15M3X ATV212HU22M3X ATV212HU30M3X ATV212HU40M3X ATV212HU55M3X ATV212HU75M3X ATV212HD11M3X ATV212HD15M3X ATV212HD18M3X ATV212HD22M3X ATV212HD30M3X
gR-gS-aR (Z1, Z2)
Minimum size
SCCR (X)
(A)
Min
Max
(A)
(kA)
8
10x38
100
5
10
10x38
100
5
16
10x38
200
5
20
10x38
200
5
25
10x38
300
5
40
14x51
500
22
50
14x51
800
22
63
22x58
1000
22
100
000
1500
22
125
00
2000
22
125
00
2000
22
160
00
2500
22
Minimum Enclosure Volume
(L)
(in3)
7,8
476
7,8
476
7,8
476
13,2
805
13,2
805
13,2
805
24
1465
24
1465
53
3223
53
3223
73
4455
197
12039
S1A53832 06/2023
27
415 Vac Three phase (50/60Hz)
Note: Suitable for use on a circuit capable of delivering not more than __X__ rms symmetrical kiloAmperes, 415 Vac Volts maximum, when protected by __Z1__ with a maximum rating of __Z2__.
Current limiting fuses can be chosen as SCPD according to the following table:
Drive Catalog Number
ATV212H075N4 ATV212HU15N4 ATV212HU22N4 ATV212HU30N4 ATV212HU40N4 ATV212HU55N4 ATV212HU75N4 ATV212HD11N4 ATV212HD15N4 ATV212HD18N4 ATV212HD22N4 ATV212HD30N4 ATV212HD37N4 ATV212HD45N4 ATV212HD55N4 ATV212HD75N4
gR-gS-aR (Z1, Z2)
Minimum size
SCCR (X)
(A)
Min
Max
(A)
(kA)
4
10x38
100
5
8
10x38
100
5
10
10x38
100
5
12,5
10x38
200
5
16
10x38
200
5
20
10x38
200
22
25
10x38
300
22
40
14x51
500
22
50
000
1000
22
63
000
1000
22
80
000
1500
22
100
000
1500
22
125
00
2000
22
160
00
2500
22
160
00
2500
22
250
1
5000
22
Minimum Enclosure Volume
(L)
(in3)
7,8
476
7,8
476
7,8
476
13,2
805
13,2
805
13,2
805
24
1465
24
1465
53
3223
53
3223
73
4455
73
4455
109
6652
109
6652
197
12039
197
12039
28
S1A53832 06/2023
IEC Fuses - Wall mounted
Introduction
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR FIRE
The opening of the branch-circuit protective device is able to be an indication that a fault current has been interrupted. Current-carrying parts and other components of the controller should be examined and replaced if
damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced. Failure to follow these instructions will result in death or serious injury.
Short Circuit Current Ratings: Selection Table
Note: Integral solid state short circuit protection in the drive does not provide branch circuit protection. Branch circuit
protection must be provided in accordance with any local codes. The ATV212 drive has a 100 kA interrupt rating on the output of the drive. In addition to providing a rating
based on shorting the output of the drive, these short circuit current ratings have been obtained by shorting components internal to the ATV212. These ratings allow proper coordination of short circuit protection. Note: Verify that the minimum required prospective short-circuit current (Isc) value from the table above is lower than the value estimated in the Calculation section (see page 24).
NOTE: Verify that the minimum Isc value above is lower than the value estimated in the Calculation section (see page 24).
S1A53832 06/2023
29
240 Vac Three phase (50/60Hz)
Note: Suitable for use on a circuit capable of delivering not more than __X__ rms symmetrical kiloAmperes, 240 Vac Volts maximum, when protected by __Z1__ with a maximum rating of __Z2__.
Current limiting fuses can be chosen as SCPD according to the following table:
Drive Catalog Number
ATV212H075M3X ATV212HU15M3X ATV212HU22M3X ATV212HU30M3X ATV212HU40M3X ATV212HU55M3X ATV212HU75M3X ATV212HD11M3X ATV212HD15M3X ATV212HD18M3X ATV212HD22M3X ATV212HD30M3X
Wall mounting kit
VW3A31814 VW3A31814 VW3A31814 VW3A31815 VW3A31815 VW3A31816 VW3A31816 VW3A31817 VW3A31817 VW3A31817 VW3A9206 VW3A9208
gR-gS-aR (Z1, Z2)
Minimum size
SCCR (X)
(A)
Min
Max
(A)
(kA)
8
10x38
100
5
10
10x38
100
5
16
10x38
200
5
20
10x38
200
5
25
10x38
300
5
40
14x51
500
22
50
14x51
800
22
63
22x58
1000
22
100
000
1500
22
125
00
2000
22
125
00
2000
22
160
00
2500
22
30
S1A53832 06/2023
415 Vac Three phase (50/60Hz)
Note: Suitable for use on a circuit capable of delivering not more than __X__ rms symmetrical kiloAmperes, 415 Vac Volts maximum, when protected by __Z1__ with a maximum rating of __Z2__.
Current limiting fuses can be chosen as SCPD according to the following table:
Drive Catalog Number
ATV212H075N4 ATV212W075N4(C) ATV212HU15N4 ATV212WU15N4(C) ATV212HU22N4 ATV212WU22N4(C) ATV212HU30N4 ATV212WU30N4(C) ATV212HU40N4 ATV212WU40N4(C) ATV212HU55N4 ATV212WU55N4(C) ATV212HU75N4 ATV212WU75N4(C) ATV212HD11N4 ATV212WD11N4(C) ATV212HD15N4 ATV212WD15N4(C) ATV212HD18N4 ATV212WD18N4(C) ATV212HD22N4 ATV212WD22N4(C) ATV212HD30N4 ATV212WD30N4(C) ATV212HD37N4 ATV212WD37N4(C) ATV212HD45N4 ATV212WD45N4(C) ATV212HD55N4 ATV212WD55N4(C) ATV212HD75N4 ATV212WD75N4(C)
Wall mounting kit
VW3A31814 VW3A31814 VW3A31814 VW3A31815 VW3A31815 VW3A31815 VW3A31816 VW3A31816 VW3A31817 VW3A31817 VW3A9206 VW3A9206 VW3A9207 VW3A9207 VW3A9208 VW3A9208 -
gR-gS-aR (Z1, Z2)
Minimum size
SCCR (X)
(A)
Min
Max
(A)
(kA)
4
10x38
100
5
8
10x38
100
5
10
10x38
100
5
12,5
10x38
200
5
16
10x38
200
5
20
10x38
200
22
25
10x38
300
22
40
14x51
500
22
50
000
1000
22
63
000
1000
22
80
000
1500
22
100
000
1500
22
125
00
2000
22
160
00
2500
22
160
00
2500
22
250
1
5000
22
S1A53832 06/2023
31
UL Circuit-Breakers and Fuses
Reference Document UL Fuse and circuit-breaker information is provided in the ATV212 Quick Start guide Annex (S1A73476).
Complementary Information
The following table shows the minimum required prospective short-circuit current (Isc) depending on the drive and associated circuit-breaker.
Catalog Number 200...240 Vac ATV212U07M3X, ATV212U15M3X ATV212U22M3X ATV212U30M3X ATV212U40M3X ATV212U55M3X ATV212U75M3X ATV212D11M3X ATV212D15M3X ATV212D18M3X ATV212D22M3X ATV212D30M3X
380...500 Vac ATV212·075N4(C) ATV212·U15N4(C), ATV212·U22N4(C) ATV212·U30N4(C), ATV212·U40N4(C) ATV212·U55N4(C) ATV212·U75N4(C) ATV212·D11N4(C) ATV212·D15N4(C) ATV212·D18N4(C) ATV212·D22N4(C)(S) ATV212·D30N4(C), ATV212·D37N4(C) ATV212·D45N4(C) ATV212·D55N4(C) ATV212·D75N4(C)
PowerPact Circuit-breakers
H·L36015 H·L36015 H·L36020 H·L36025 H·L36030 H·L36035 H·L36045 H·L36060 H·L36070 H·L36090 H·L36125 H·L36150 H·L36175 H·L36225
Minimum Isc (A) 1500 1500 1500 1500 1500 1700 1700 3000 3000 3000 3500 3500 3500 4500
The following table shows the minimum required prospective short-circuit current (Isc) depending on the drive and associated class J fuse, according to UL248-8.
Catalog Number
200...240 Vac ATV212U07M3X ATV212U15M3X ATV212U22M3X ATV212U30M3X, ATV212U40M3X ATV212U55M3X ATV212U75M3X ATV212D11M3X ATV212D15M3X ATV212D18M3X ATV212D22M3X ATV212D30M3X
Class J Fuse to UL248-8
380...500 Vac
(A)
ATV212·075N4(C)
5
ATV212·U15N4(C)
7.5
ATV212·U22N4(C)
10
ATV212·U30N4(C), ATV212·U40N4(C) 15
ATV212·U55N4(C)
20
ATV212·U75N4(C)
30
35
ATV212·D11N4(C)
45
ATV212·D15N4(C)
60
ATV212·D18N4(C)
80
ATV212·D22N4(C)
90
ATV212·D30N4(C)
110
ATV212·D37N4(C)
125
ATV212·D45N4(C)
150
175
ATV212·D55N4(C)
200
ATV212·D75N4(C)
250
Minimum Isc
(A) 300 500 500 500 500 1000 1500 2000 2000 2000 2500 2500 3000 3500 5000 5000 6500
32
S1A53832 06/2023
ltivar Process
S1A53832 06/2023
Chapter 5
Technical Data
What's in this Chapter? This chapter contains the following topics:
Topic ATV212H dimensions and weights ATV212W dimensions and weights Electrical data Connection diagrams
Page 34 36 37 39
S1A53832 06/2023
33
ATV212H dimensions and weights
The figures below shows outline drawings of the ATV212 drives and the tables gives the dimensions and weights of the various models.
Ø
J
H
b
2xM5
K
c
=
G
=
a
c1
M5 t
4xM4
b1
ATV212H 075M3X, U15M3X, U22M3X 075N4, U15N4, U22N4 U30M3X, U40M3X U30N4, U40N4, U55N4
a 107 (4.2)
142 (5.6)
b 143 (5.6)
184 (7.2)
b1 49 (1.93)
48 (1.8)
Dimensions mm (in.)
c
c1
G
H
150 67.3 93 121.5 (5.9) (2.65) (3.6) (4.7)
150 88.8 126 157 (5.9) (3.50) (4.9) (6.1)
K 16.5 (0.65)
20.5 (0.8)
J 5 (0.20)
6.5 (0.26)
Weight kg
Ø
(lb)
5 (0.20)
1.80 (3.978)
2.00 (4.42)
5 (0.20)
3.05 (6.741)
3.35 (7.404)
ATV212HU55M3X, U75M3X, HU75N4, HD11N4
5
4xØ
H
c
=
G
=
a
b1
c1
J
ATV212HD11M3X, D15M3X, HD15N4, HD18N4, HD22N4S
4xØ
2 x M5
2.95
75
4xM4
M5 t
b b
H
2xM5
2.95
75
c
=
G
=
a
b1
c1
4xM4 M5 t
ATV212H
U55M3X, U75M3X, U75N4, D11N4 D11M3X, D15M3X D15N4, D18N4, D18M3X, D22N4S
Dimensions mm (in.)
a
b
b1 c
c1
G
H
180 232 17 170 134.8 160 210 (7) (9.1) (0.67) (6.7) (5.31) (6.3) (8.2)
245 329.5 27.5 190 147.6 225 295 (9.6) (12.97) (1.08) (7.5) (5.81) (8.8) (11.6)
J 5 (0.20) 7 (0.28)
Ø 5 (0.20) 6 (0.24)
Weight kg (lb) 6.10
(13.481) 11.50 (25.4)
34
S1A53832 06/2023
J
H
b
b1
c
ATV212H D22M3X D22N4, D30N4 D37N4, D45N4
4xØ =
G
=
a
ØM5 c1
Dimensions mm (in.)
a
b
b1
c
c1
G
H
J
Ø
240
420
(9.4) (16.5)
122 (4.8)
214 (8.4)
120 206 (4.72) (8.1)
403 (15.8)
10
6
(0.39) (0.24)
240
550
113
244
127 206
529
10
6
(9.4) (21.65) (4.45) (9.61) (5.0) (8.1) (20.83) (0.39) (0.24)
Weight kg (lb)
27.40 (60.554)
26.40 (58.344)
23.50 (51.81)
J
b
H
b1
4xØ9
c
=
G
=
a
ØM8 c1
ATV212H D30M3X D55N4, D75N4
a
320 (12.5)
320 (12.5)
b
630 (24.8)
630 (24.8)
b1
118 (4.65)
118 (4.65)
Dimensions mm (in.)
c
c1
G
290
173 280
(11.4) (6.81) (11)
290
173 280
(11.4) (6.81) (11)
H
604.5 (23.8)
604.5 (23.8)
J
10 (0.39)
10 (0.39)
Ø
9 (0.35)
9 (0.35)
Weight kg (lb)
38.650 (85.42)
39.70 (87.74
S1A53832 06/2023
35
b b
ATV212W dimensions and weights
H
c
ATV212W 075N4...U22N4 075N4C...U22N4C U30N4...U55N4 U75N4 U30N4C...U55N4C U75N4C
4xØ
=
G
=
a
a 215 (8.5)
b 297 (11.7)
Dimensions mm (in.)
c
G
H
192 (7.6)
197 (7.8)
277 (10.9)
230 (9.1)
340 (13.4)
208 (8.2)
212 (8.3)
318 (12.5)
Ø 5.5 (0.2)
Weight kg (lb)
7.00 (15.43) 7.50 (16.53) 9.65 (21.27) 10.95 (24.14) 10.55 (23.53) 11.85 (26.13)
K
H
4xØ
c
=
G
=
a
ATV212W
D11N4, D15N4, D11N4C, D15N4C D18N4, D18N4C D22N4, D30N4, D22N4C, D30N4C D37N4, D45N4 D37N4C, D45N4C D55N4, D75N4, D55N4C, D75N4C
a 290 (11.41)
310 (12.20)
284 (11.18)
284 (11.18)
362 (14.25)
b 560 (22.05)
665 (26.18)
720 (28.35)
880 (34.34)
1000 (39.37)
Dimensions mm (in.)
c
315 (12.40)
G
250 (9.84)
H
544 (21.42)
315 (12.40)
270 (10.62)
650 (25.59)
315 (12.40)
245 (9.64)
700 (27.56)
343 (13.50)
245 (9.64)
860 (33.86)
364 (14.33)
300 (11.81)
975 (38.39)
K 8 (0.3)
10 (0.4)
10 (0.4)
10 (0.4)
10 (0.4)
Ø 6 (0.24)
6 (0.24)
7 (0.27)
7 (0.27)
9 (0.35)
Weight kg (lb)
30.3 (66.78) 36.5 (80.45) 374 (82.43) 45 (99.18) 49.5 (109.10) 58.5 (128.93) 57.4 (126.5) 77.4 (171) 61.9 (136.5) 88.4 (195)
36
S1A53832 06/2023
Electrical data
ATV212Hpppppp - Three-phase supply voltage: 200...240 V 50/60 Hz
Motor
Power indicated on plate (1)
kW
HP
0.75 1
1.5
2
2.2
3
3
3
4
5
5.5
7.5
7.5
10
11
15
15
20
18.5 25
22
30
30
40
Line supply (input)
Max. line current (2)
at 200 V at 240 V
A
A
3.3
2.7
6.1
5.1
8.7
7.3
--
10.0
14.6
13.0
20.8
17.3
27.9
23.3
42.1
34.4
56.1
45.5
67.3
55.8
80.4
66.4
113.3 89.5
Apparent power at 240 V
kVA 1.1 2.1 3.0 4.2 5.4 7.2 9.7 14.3 18.9 23.2 27.6 37.2
Max. prospective line Isc (3) kA 5 5 5 5 5 22 22 22 22 22 22 22
Power dissipated at nominal current W 63 101 120 146 193 249 346 459 629 698 763 1085
Drive (output)
Nominal current (1)
Max. transient current (1) (4)
A
A
4.6
5.1
7.5
8.3
10.6
11.7
13.7
15.1
18.7
19.3
24.2
26.6
32.0
35.2
46.2
50.8
61.0
67.1
74.8
82.3
88.0
96.8
117.0 128.7
Reference (5)
ATV212H075M3X ATV212HU15M3X ATV212HU22M3X ATV212HU30M3X ATV212HU40M3X ATV212HU55M3X ATV212HU75M3X ATV212HD11M3X ATV212HD15M3X ATV212HD18M3X ATV212HD22M3X ATV212HD30M3X
ATV212Hpppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz Drives with an integrated EMC filter, category C2, C3
Motor
Power indicated on plate (1)
Line supply (input)
Max. line current (2)
at 380 V at 480 V
kW
HP A
A
0.75
1
1.7
1.4
1.5
2
3.2
2.5
2.2
3
4.6
3.6
3
3
6.2
4.9
4
5
8.1
6.4
5.5
7.5 10.9
8.6
7.5
10
14.7
11.7
11
15
21.1
16.8
15
20
28.5
22.8
18.5
25
34.8
27.8
22
30
41.1
32.8
22
30
41.6
33.1
30
40
56.7
44.7
37
50
68.9
54.4
45
60
83.8
65.9
55
75
102.7
89
75
100 141.8
111.3
Apparent power at 380 V
kVA 1.1 2.1 3.0 4.1 5.3 7.2 9.7 13.9 18.7 22.9 27 27.3 37.3 45.3 55.2 67.6 93.3
Max. prospective line Isc (3) kA 5 5 5 5 5 22 22 22 22 22 22 22 22 22 22 22 22
Power dissipated at nominal current W 55 78 103 137 176 215 291 430 625 603 723 626 847 976 1253 1455 1945
Drive (output)
Nominal current (1)
Max. transient current (1) (4)
A
A
2.2
2.4
3.7
4.0
5.1
5.6
7.2
7.9
9.1
10.0
12.0
13.2
16.0
17.6
22.5
24.8
30.5
33.6
37.0
40.7
43.5
47.9
43.5
47.9
58.5
64.4
79
86.9
94
103.4
116
127.6
160
176
Reference (5)
ATV212H075N4 ATV212HU15N4 ATV212HU22N4 ATV212HU30N4 ATV212HU40N4 ATV212HU55N4 ATV212HU75N4 ATV212HD11N4 ATV212HD15N4 ATV212HD18N4 ATV212HD22N4S ATV212HD22N4 ATV212HD30N4 ATV212HD37N4 ATV212HD45N4 ATV212HD55N4 ATV212HD75N4
(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212HD15M3X and up to ATV212HD15N4 or 8 kHz for ATV212HD18M3X...HD30M3X and ATV212HD18N4...HD75N4 drives, 6 kHz for ATV212HD22N4S, for use in continuous operation at 40°C (104 °F) ambient. The switching frequency can be set between 6 and 16 kHz for all ratings. Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive current. See page 44 for derating curves as a function of switching frequency, ambient temperature, and mounting conditions.
(2) Current on a line supply with the "Input withstand rating", see QuickStart guide. (3) Current on a line supply with the indicated short-circuit current rating. (4) The drive is designed to run up to 60 seconds at this level. (5) See reference description on page 15.
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37
ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz Drives with an integrated EMC filter, category C2, C3
Motor
Power indicated on plate (1)
Line supply (input)
Max. line current (2)
at 380 V at 480 V
Apparent power
at 380 V
kW
HP
A
A
kVA
0.75
1
1.7
1.4
1.1
1.5
2
3.2
2.5
2.1
2.2
3
4.6
3.6
3
3
3
6.2
4.9
4.1
4
5
8.1
6.4
5.3
5.5
7.5
10.9
8.6
7.2
7.5
10
14.7
11.7
9.7
11
15
21.2
16.9
14
15
20
28.4
22.6
18.7
18.5
25
34.9
27.8
23
22
30
41.6
33.1
27.3
30
40
56.7
44.7
37.3
37
50
68.9
54.4
45.3
45
60
83.8
65.9
55.2
55
75
102.7
89
67.6
75
100
141.8
111.3
93.3
Max. prospective line Isc (3) kA 5 5 5 5 5 22 22 22 22 22 22 22 22 22 22 22
Drive (output)
Nominal current (1)
Max. transient current (1) (4)
A
A
2.2
2.4
3.7
4
5.1
5.6
7.2
7.9
9.1
10
12
13.2
16
17.6
22.5
24.8
30.5
33.6
37
40.7
43.5
47.9
58.5
64.4
79
86.9
94
103.4
116
127.6
160
176
Reference (5)
ATV212W075N4 ATV212WU15N4 ATV212WU22N4 ATV212WU30N4 ATV212WU40N4 ATV212WU55N4 ATV212WU75N4 ATV212WD11N4 ATV212WD15N4 ATV212WD18N4 ATV212WD22N4 ATV212WD30N4 ATV212WD37N4 ATV212WD45N4 ATV212WD55N4 ATV212WD75N4
ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz Drives with an integrated C1 EMC filter
Motor
Power indicated on plate (1)
Line supply (input)
Max. line current (2)
at 380 V at 480 V
Apparent power
at 380 V
kW
HP
A
A
kVA
0.75
1
1.7
1.4
1.1
1.5
2
3.2
2.6
2.1
2.2
3
4.6
3.7
3
3
3
6.2
5
4.1
4
5
8.2
6.5
5.4
5.5
7.5
11
8.7
7.2
7.5
10
14.7
11.7
9.7
11
15
21.1
16.7
13.9
15
20
28.4
22.8
18.7
18.5
25
34.5
27.6
22.7
22
30
41.1
33.1
27.1
30
40
58.2
44.4
38.3
37
50
68.9
54.4
45.3
45
60
83.8
65.9
55.2
55
75
102.7
89
67.6
75
100
141.8
111.3
93.3
Max. prospective line Isc (3) A 5 5 5 5 5 22 22 22 22 22 22 22 22 22 22 22
Drive (output)
Nominal current (1)
Max. transient current (1) (4)
A
A
2.2
2.4
3.7
4
5.1
5.6
7.2
7.9
9.1
10
12
13.2
16
17.6
22.5
24.8
30.5
33.6
37
40.7
43.5
47.9
58.5
64.4
79
86.9
94
103.4
116
127.6
160
176
Reference (5)
ATV212W075N4C ATV212WU15N4C ATV212WU22N4C ATV212WU30N4C ATV212WU40N4C ATV212WU55N4C ATV212WU75N4C ATV212WD11N4C ATV212WD15N4C ATV212WD18N4C ATV212WD22N4C ATV212WD30N4C ATV212WD37N4C ATV212WD45N4C ATV212WD55N4C ATV212WD75N4C
(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212WD15M3X and up to ATV212HD15N4 or 8 kHz for ATV212WD18M3X...HD30M3X and ATV212WD18N4...HD75N4 drives, for use in continuous operation at 40°C (104 °F) ambient. Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive current. See page 44 for derating curves as a function of switching frequency, ambient temperature, and mounting conditions
(2) Current on a line supply with the "Input withstand rating", see QuickStart guide. (3) Current on a line supply with the indicated short-circuit current rating. (4) Note: The drive is designed to run up to 60 seconds at this level. (5) See reference description on page 15.
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Connection diagrams
Recommended diagram for ATV212HpppM3X, ATV212ppppN4, ATV212WpppN4C
Switches (factory settings)
5
3
1
Q1
6
4
2
1 Q2 2
T1 1 Q3 2 S2
S1
KM1 A1 A2
Selection of logic type
PLC
KM1
1
3
5
34 56
A1 KM1
FLA FLC 13 14
Sink (negative logic)
Source (positive logic
SW102
6
4
2
(2) (1) A1
CC PLC VIB FM
P24
RES
R
F
L1 L2 L3 FLA FLC FLB RYA RYC
CC
VIA
Voltage/current selection for analog I/O (VIA and VIB)
PP
U1 U
V1 V
W1 W
M
Reference 0...10 V
VIA U (voltage)
I (current)
3
potentiometer SZ1 RV1202
VIB U (voltage) SW100 PTC
FM
I
U
SW101
(1) Use relay output R1 set to operating state Fault to switch Off the product once an error is detected. (2) Connection of the common for the logic inputs depends on the position of the switch (Source, PLC, Sink); see page 62.
DANGER
UNINTENDED EQUIPMENT OPERATION Modify only the setting of switches when the product is switched off. Do not change the setting of switch SW102 unless your system is wired for sink logic. Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF BODY INJURY use a screw driver to change the position of the switches. Failure to follow these instructions can result in injury or equipment damage.
Note: All terminals are located at the bottom of the drive. Install interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.
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39
Examples of recommended circuit diagrams
Logic input switch The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).
DANGER
UNINTENDED EQUIPMENT OPERATION Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in
unintended activation of drive functions. Protect the signal conductors against damage that could result in unintentional conductor grounding. Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices. Failure to follow these instructions will result in death or serious injury.
Logic inputs according to the position of the logic type switch
"Source" position
"Sink" position
ATV 212 0 V
24 V
ATV 212
"PLC" position with PLC transistor outputs
ATV 212
ATV 212
F P24 F CC
CC PLC F CC PLC F
P24
VIA
VIB CC P24 VIA VIA CC CC
P24 F R P24 F R RES PP
VIB CC
2-wire control
ATV212 control terminal
3-wire control
ATV212 control terminal
F: Forward R: Preset speed
Analog inputs
Voltage analog inputs External + 10 V
ATV212 control terminal
F: Forward R: Stop RES: Reverse
ATV212 control terminal
CC
VIA
Speed
+ 10 V
reference potentiometer
2.2 to 10 k
Voltage analog inputs Positive logic («Source» position)
AATTVV22112ccoonntrtorol tletremrminianlal
VIA U (voltage)
+ 10 V
I (current)
24 V
0 V PLC
PTC probe
ATV212 control terminal 10 V
R 3,3 k
0 V
PLC
24 V
Motor
Voltage analog inputs 0-20 mA, 4-20 mA, X-Y mA
ATV212 control terminal
0-20 mA 4-20 mA X-Y mA source
Negative logic («Sink» position)
AATTVV22112ccoonntrtorol tletermrminianlal
VIA U (voltage)
R 4,7 k
I (current)
40
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ltivar Process
S1A53832 06/2023
Chapter 6
Installation
What's in this Chapter? This chapter contains the following topics:
Topic Drive mounting generalities Specific recommendations for mounting in an enclosure Position of the charging LED Opening the drive to access terminals Wiring recommendations Power terminals Control terminals and switches Installing option card Use on an impedance grounded (IT) system Electromagnetic compatibility (EMC) Checking the Installation
Page 42 51 52 52 55 57 62 65 66 69 73
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41
Drive mounting generalities
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK The open type product does not provide comprehensive mitigation for fire hazards and protection against direct contact to hazardous live parts. Install the product inside a supplementary enclosure which provides appropriate protection against spread
of fire and electric shock. Failure to follow these instructions will result in death or serious injury.
DANGER
RISK OF FIRE The device is suitable for mounting on concrete or other non-combustible surfaces only. Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF DAMAGE TO THE DRIVE Follow mounting recommendations described in this document. Failure to follow these instructions can result in equipment damage.
Attaching A Label With Safety Instructions A label kit is provided with the drive.
Step 1 2 3
Action Observe the safety regulations in the target country Select the label suitable for the target country Attach the label to the front of the device so that it is clearly visible. Below is the English version. The label can vary depending on the frame size of the product.
NOTE: Products used in Canada according to CSA C22.2 no.274 must comply with the requirement defined
by the Canadian Advisory council of Electrical Safety (CACES). It defines that dual language (French and English) safety labeling is required on all products for use in Canada. To fulfill this requirement, add the French language safety label on the front panel of the product.
42
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Mounting and temperature conditions
ATV212H
ATV212W
50 mm 2 in.
50 mm 2 in.
100 mm 4 in.
100 mm 4 in.
Depending on the conditions in which the drive is to be used, its installation will require certain precautions and the use of appropriate accessories.
Install the drive vertically, at ± 10°. Fix it on the mounting surface using M5 screws with captive washer. Do not place it close to heating elements. Leave sufficient free space so that the air required for cooling purposes
can circulate from the bottom to the top of the drive. Free space in front of the drive: 10 mm (0.39 in.) minimum.
The use of washers is recommended with all mounting screws.
Mounting methods
Type A mounting - ATV212HpppM3X, ATV212HpppN4p and ATV212WpppN4, ATV212WpppN4C Free space u 50 mm (2 in.) on each side, with the protective cover in place.
u 50 mm (2 in.)
u 50 mm (2 in.)
Type B mounting - ATV212HpppM3X, ATV212HpppN4p Drives mounted side-by-side, with the protective cover removed (degree of protection becomes open type IP20).
Type C mounting - ATV212HpppM3X, ATV212HpppN4p Free space u 50 mm (2 in.) on each side, with the protective cover removed
(degree of protection becomes open type IP20).
u 50 mm (2 in.)
u 50 mm (2 in.)
These mounting types are possible without derating up to 40°C (104 °F) at the factory-set switching frequency. For other ambient temperatures and switching frequencies, see derating curves page 44.
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43
Removing the protective cover on ATV212H drives See Mounting methods, page 43 to determine the type of mounting appropriate for your application before removing the protective cover from the drive.
When IP20 protection is adequate, remove the protective cover on top of the drive as shown below.
For UL Type 1 protection, leave the protective cover on top of the drive and install a conduit entry kit (mounting outside the enclosure). See entry kit references in the catalog on www.se.com.
ATV212H 075M3X to D18M3X, and ATV212H 075N4 to D22N4S
ATV212H D22M3X to D30M3X and ATV212H D22N4 to D30N4
Derating curves
The curves illustrate the drive nominal current derating percentage (I/In%) as a function of the temperature, switching frequency, and the different types of mounting (A, B and C).
For example, 80% derating of a 20 hp, 460 V ATV212 drive nominally rated for 30.5 amperes continuously: 30.5 x 0.8 = 24.4 (15 hp).
For intermediate temperatures, interpolate between two curves.
ATV212H075M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
Switching freque4n0c°yC (104 °F) A, B, C 50 °C (122 °F) A, C 60 °C (140 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HU15M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
Switching freque4n0c°yC (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) B 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HU22M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HU30M3X, HU40M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
12
14
16 kHz
Switching frequency
44
S1A53832 06/2023
ATV212HU55M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 60 °C (140 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HU75M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD11M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 60 °C (140 °F) A, C 50 °C (140 °F) B 60 °C (140 °F) B
10
12
14
16 kHz
ATV212HD15M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
ATV212HD18M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD22M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
S1A53832 06/2023
45
ATV212HD30M3X
I / In %
110
In = 100
90
80
70
60
50
40
30
20
10
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HU15N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C
50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212H075N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HU22N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C
50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HU30N4, HU40N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
12
14
16 kHz
Switching frequency
ATV212HU55N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
46
S1A53832 06/2023
ATV212HU75N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 60 °C (122 °F) A, C
50 °C (122 °F) B 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD11N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) B 50 °C (122 °F) A, C 60 °C (140 °F) B 60 °C (140 °F) A, C
10
12
14
16 kHz
Switching frequency
ATV212HD15N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C
60 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD18N4
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD22N4
I / In %
110
In = 100
90
80
70
60
50
40
30
20
10
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD22N4S
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, B, C 60 °C (140 °F) A, B, C
10
12
14
16 kHz
Switching frequency
S1A53832 06/2023
47
ATV212HD30N4
I / In %
110
In = 100
90
80
70
40 °C (104 °F) A, B, C
60
50
40
50 °C (122 °F) A, C
50 °C (122 °F) B 30
20
60 °C (140 °F) A, C
60 °C (140 °F) B 10
4
6
8
10
12
14
16 kHz
Switching frequency
ATV212HD37N4
I / In %
110
In = 100
90
80
70
60
50
40
30
20
10
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD45N4
I / In %
110
In = 100
90
80
70
60
50
40
30
20
10
4
6
8
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD75N4
I / In %
110
In = 100
90
80
70
60
50
40
30
20
10
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212HD55N4
I / In %
110
In = 100
90
80
70
60
50
40
30
20
10
4
6
8
40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B
60 °C (140 °F) A, C 60 °C (140 °F) B
10
12
14
16 kHz
Switching frequency
ATV212W075N4...WU75N4, ATV212W075N4C...WU75N4C
I / In %
110
In = 100 90
40 °C (104 °F) A
80
70
60
50 °C (122 °F) A 50
40
30
4
6
8
10
12
14
16 kHz
Switching frequency
48
S1A53832 06/2023
ATV212WD11N4, ATV212WD11N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
ATV212WD18N4, ATV212WD18N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
ATV212WD30N4, ATV212WD30N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
ATV212WD45N4, ATV212WD45N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
40 °C (104 °F) A 50 °C (122 °F) A
Switching 16 kHz frequency
40 °C (104 °F) A 50 °C (122 °F) A
Switching 16 kHz frequency
40 °C (104 °F) A
50 °C (122 °F) A
16 kHz
Switching frequency
40 °C
50 °C Switching
16 kHz frequency
S1A53832 06/2023
ATV212WD15N4, ATV212WD15N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
ATV212WD22N4, ATV212WD22N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
ATV212WD37N4, ATV212WD37N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
40 °C (104 °F) A 50 °C (122 °F) A
Switching 16 kHz frequency
40 °C (104 °F) A 50 °C (122 °F) A
16 kHz
Switching frequency
40 °C (104 °F) A 50 °C (122 °F) A
Switching 16 kHz frequency
ATV212WD55N4, ATV212WD55N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
40 °C 50 °C
Switching 16 kHzfrequency
49
ATV212WD75N4, ATV212WD75N4C
I / In %
110
In = 100
90
80
70
60
50
40
30
4
6
8
10
12
14
40 °C
50 °C Switching
16 kHz frequency
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S1A53832 06/2023
Specific recommendations for mounting in an enclosure
Note: The following only applies to ATV212HpppM3X and ATV212HpppN4 drives.
Observe the mounting recommendations described on page 42.
To help ensure proper air circulation in the drive:
Fit ventilation grilles. Check that there is sufficient ventilation. If there is not, install a forced
ventilation unit with a filter. The openings and/or fans must provide a flow rate at least equal to that of the drive fans (see below). Use special filters with UL Type 12/IP54 protection. Remove the blanking cover from the top of the drive, see page 43.
Minimum air flow rates
If you are installing the drive in a Type 1 enclosure, provide forced ventilation at a rate at least equal to the value listed below each drive.
For drive
Flow rate m3/hour ft3/min
ATV212H075M3X 22
13
ATV212HU15M3X 35
21
ATV212HU22M3X 41
25
ATV212HU30M3X 50
30
ATV212HU40M3X 66
39
ATV212HU55M3X 85
50
ATV212HU75M3X 118
70
ATV212HD11M3X 157
93
ATV212HD15M3X 215
127
ATV212HD18M3X 239
141
ATV212HD22M3X 261
154
ATV212HD30M3X 371
219
For drive
ATV212H075N4 ATV212HU15N4 ATV212HU22N4 ATV212HU30N4 ATV212HU40N4 ATV212HU55N4 ATV212HU75N4 ATV212HD11N4 ATV212HD15N4 ATV212HD18N4 ATV212HD22N4S ATV212HD22N4 ATV212HD30N4 ATV212HD37N4 ATV212HD45N4 ATV212HD55N4 ATV212HD75N4
Flow rate m3/hour ft3/min
19
12
27
16
35
21
47
28
60
36
74
44
100
59
147
87
206
122
214
126
214
126
214
126
290
171
334
197
429
252
498
293
666
392
Sealed metal enclosure
NOTICE
RISK DUE TO CONDENSATION
Where condensation is possible, keep the drive powered up when the motor is not running, or install thermostatically controlled strip heaters.
Failure to follow these instructions can result in equipment damage.
The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions, such as dust, corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.
This enables the drive to be used in an enclosure where the maximum internal temperature reaches 50°C.
When mounting the drive inside an UL Type 12 or IP54 enclosure, follow these ventilation instructions:
Observe the minimum clearance distances shown on page 43. If necessary, install a stirring fan to circulate the air inside the enclosure, to help prevent hot spots in the drive,
and to distribute the heat uniformly to surfaces used for convection cooling.
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51
Position of the charging LED
The capacitor charging LED on the drive is not an indicator of the absence of DC bus voltage. It only indicates when the capacitor is fully charged.
RUN PRG MON
Loc Rem
% Hz
MODE
ENT
RUN STOP
Opening the drive to access terminals
Procedure
1 Any procedure in this section must be performed when product is powered off.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section. Failure to follow these instructions will result in death or serious injury.
2 Open the ATV212 front cover.
ATV212H products up to 22 kW
Turn the screw on the front panel 90° counter-clockwise to align the dot on the screw with the unlock position.
To avoid damaging the screw, do not apply excessive force or turn the screw more than 90°.
. Pull the front panel toward you and swing it open to the left
Screw
ATV212H products from 22 kW
Remove the screws. Lift off the cover.
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ATV212W up to 7.5 kW
ATV212W above 7.5 kW
Terminal location on ATV212H
Control terminals
Power terminals
On drives ATV212H075M3X...U22N4 (page 14) first remove control board to access power terminals. 1 Remove the terminal board mounting screw and take off the ATV212 standard terminal board. Be careful not
to lose the terminal board mounting screw. 2 Connect the power terminals 3 Reinstall the terminal board and fit the board mounting screw (M3 tapping type) and tighten to 0.7 to 0.8Nm.
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53
Terminal location on ATV212W
Example ATV212WU55N4C Control terminals
Example ATV212WD15N4
Power terminals Example ATV212WD18N4C
Control terminals Power terminals
54
S1A53832 06/2023
Wiring recommendations
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH To avoid overheating or loss of contact, connections must be carried out according to the cable sizes and
tightening torques given in this document. The use of multi-wire cable without a lug is forbidden for the mains connection. Carry-out a pull out test to check that terminal screws are correctly tighten. Failure to follow these instructions will result in death or serious injury.
Power and circuit protection The drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA). Where local and national codes require upstream protection by means of a residual current device, use a type A device for single-phase drives and a type B device for three-phase drives as defined in the IEC Standard 60755. Choose a suitable model integrating: High frequency current filtering, A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up.
The time delay is not possible for 30 mA devices; in this case, choose devices with immunity against nuisance tripping.
If the installation includes several drives, provide one "residual current device" per drive. Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs, measuring apparatus, video, telephone). If you are using cables longer than 50 m (164 ft) between the drive and the motor, add output filters (for more details please refer to the catalog).
Control Keep the control circuits away from the power cables. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to ground at each end.
S1A53832 06/2023
55
Equipment Grounding Ground the drive according to local and national code requirements. A minimum wire size of 10 mm² (6 AWG) may be required to meet standards limiting leakage current.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH The drive panel must be properly grounded before power is applied. Use the provided ground connecting point as shown in the figure. Failure to follow these instructions will result in death or serious injury.
WARNING
INADEQUATE OVERCURRENT PROTECTION Overcurrent protective devices must be properly coordinated. The Canadian Electrical Code and the National Electrical Code require branch circuit protection. Use the
recommendations in the ATV212 Quick Start Annex document, reference S1A73476 provided with the product. Do not connect the drive to a power feeder whose short-circuit capacity exceeds the maximum prospective line Isc listed in this manual. Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
RISK OF DAMAGE TO THE DRIVE The drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3). Check the power connections before energizing the drive. If replacing the existing drive by another drive, verify that all wiring connections to the drive comply with
wiring instructions in this manual Failure to follow these instructions can result in equipment damage.
Ensure that the resistance of the ground is one ohm or less.
When grounding several drives, you must connect each one directly, as shown in the figure to the left.
Do not loop the ground cables or connect them in series.
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S1A53832 06/2023
Power terminals
ATV212H - Arrangement and characteristics of the power terminals
Connect the power terminals before connecting the control terminals.
A
Each power terminal has the structure shown in the figure at left. Connect a cable to
A if it has a ring terminal or to B if it does not have a terminal (bare wire).
B
Parts A and B can accommodate different cable sizes.
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
Ground screw
ATV212H
(1)
075M3X, U15M3X, U22M3X, U30M3X, U40M3X 075N4, U15N4, U22N4, U30N4, U40N4
Maximum wire size
mm2 AWG
Tightening torque
N·m (lb-in)
6
10
1.3 (11.5)
(1) On drives ATV212H075M3X...U55N4 first remove control board to access power terminals.
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
Ground screw
ATV212H
(1)
U55N4 U55M3X, U75M3X U75N4 D11N4
Maximum wire Tightening
size
torque
mm2 AWG
N·m (lb-in)
6
10
1.3 (11.5)
16
6
2.5 (22.0)
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
Ground screw
ATV212H
D11M3X, D15M3X, D18M3X D15N4, D18N4, D22N4S
Maximum wire Tightening
size
torque
mm2 AWG
N·m (lb-in)
25
3
4.5 (40.0)
S1A53832 06/2023
57
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
t
PA/+
PC/- t
Ground screw
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
t
PA/+
PC/- t
Ground screw
ATV212H
D22M3X D22N4, D30N4
Maximum wire size mm2 AWG
50 1/0
Tightening torque N·m (lb-in)
24 (212.0)
ATV212H D30M3X
Maximum
Tightening
wire size
torque
mm2
kcmils
N·m (lb-in)
150
300
41 (363.0)
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
PE PO PA/+
PB PC/- PE
Ground screw
ATV212H
D37N4, D45N4
Maximum wire size mm2 AWG
50 1/0
Tightening torque
N·m (lb-in)
24 (212.0)
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
PE
PA/+
PC/- PE
Ground screw
ATV212H
D55N4, D75N4
Maximum
Tightening
wire size
torque
mm2
kcmils
N·m (lb-in)
150
300
41 (363.0)
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S1A53832 06/2023
Characteristics
Terminal t
Function Ground terminal
R/L1 S/L2 T/L3
Power supply
U/T1 V/T2 W/T3
Outputs to the motor
PO (2)
DC bus (+) polarity (do not use)
PA/+ (2) (3)
DC bus (+) polarity
PB
DC bus connection (do not use)
PC/ (3)
DC bus () polarity
(1) ATV212 drives have two ground terminals, one on the power terminal strip and one on the heatsink. (2) Never remove the jumper between PO and PA/+. (3) The PA/+ and PC/ terminals can only be used to measure the DC bus voltage.
ATV212W - Arrangement and characteristics of the power terminals
Connect the power terminals before connecting the control terminals.
A
Each power terminal has the structure shown in the figure at left. Connect a cable to
A if it has a ring terminal or to B if it does not have a terminal (bare wire).
B
Parts A and B can accommodate different cable sizes.
ATV212W
075N4, U15N4, U22N4
Maximum wire size
mm2 AWG
6
10
Tightening torque
N·m (lb-in)
1.3 (11.5)
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
ATV212W
075N4C, U15N4C, U22N4C
Maximum wire size
mm2 AWG
6
10
Tightening torque
N·m (lb-in)
1.3 (11.5)
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
ATV212W
U30N4, U40N4, U55N4,
Maximum wire size
mm2 AWG
6
10
Tightening torque
N·m (lb-in)
1.3 (11.5)
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59
R/L1 S/L2 T/L3
ATV212W
U30N4C, U40N4C, U55N4C,
Maximum wire size
mm2 AWG
6
10
Tightening torque
N·m (lb-in)
1.3 (11.5)
PA/+
PC/- U/T1 V/T2 W/T3
RL/1 SL/2 TL/3
PA/+ PC/- U/T1 V/T2 W/T3
ATV212W U75N4, U75N4C
Maximum wire size
mm2 AWG
16
6
Tightening torque
N·m (lb-in)
2.5 (22)
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
ATV212W D11N4, D15N4
Maximum wire size
mm2 AWG
16
4
Tightening torque
N·m (lb-in)
3 (26.5)
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
PE PA/+
PC/- PE
ATV212W
Maximum Tightening
wire size
torque
mm2 AWG
N·m (lb-in)
D11N4C, D15N4C 16
4
3 (26.5)
D11N4C, D15N4C 10
6 4.5 (40.0)
Values in italics are for terminals R/L1, S/L2, T/L3
terminals only.
ATV212W
D18N4, D18N4C D18N4C
Maximum wire size
mm2 AWG
25
3
16
4
Tightening torque N·m (lb-in) 5.4 (48)
2.2 (19.5)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
ATV212W
D22N4, D22N4C D30N4, D30N4C D22N4C, D30N4C
Maximum wire size
mm2 AWG
Tightening torque
N·m (lb-in)
50 1/0 24 (212)
25
3
4.3 (38)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
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S1A53832 06/2023
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
PE PA/+
PC/- PE
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
PA/+
PC/-
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
PA/+
PC/-
ATV212W
D37N4, D37N4C D45N4, D45N4C D37N4C, D45N4C
Maximum wire size
mm2 AWG
Tightening torque
N·m (lb-in)
50 1/0 24 (212)
-
-
7 (62)
Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
ATV212W D55N4, D75N4,
Maximum Tightening
wire size
torque
mm2 kcmils
N·m (lb-in)
150 300 41 (360)
ATV212W
Maximum Tightening
wire size
torque
mm2 kcmils
N·m (lb-in)
D55N4C, D75N4C
150 130
300 250
41 (360) 16 (142)
Values in italics are for terminals R/L1, S/L2, T/L3
terminals only.
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61
Control terminals and switches
Preliminary recommendations Connect the control terminals after connecting the power terminals. The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).
DANGER
UNINTENDED EQUIPMENT OPERATION Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in
unintended activation of drive functions. Protect the signal conductors against damage that could result in unintentional conductor grounding. Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION Modify only the setting of switches when the product is switched off. Do not change the setting of switch SW102 unless your system is wired for sink logic. Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF BODY INJURY use a screwdriver to change the position of the switches. Failure to follow these instructions can result in injury or equipment damage.
Refer to "Logic Input Switch" on page 40 for recommended circuit diagrams for source and sink logic.
62
S1A53832 06/2023
Arrangement
1a
y 2.5 mm y 0.098 in
PLC
FM
Sink
Source I U
Term
SW102
SW101 SW103
F R RES PLC P24 CC FM
1
FLA FLB FLC RYA RYC 2
Switch
SW100 VIA voltage/current selection VIB voltage/PTC selection (1) SW101 (FM voltage/ current selection) SW102 Selection of logic type SW103 Selection of communication terminal resistor (2)
Factory Setting
Voltage (U) Voltage (U)
Voltage (U)
Source
Term
no resistor
RJ45
B A GND SCR
Open Style connector
VIA U
I
VIB U
PTC
SW100
PP VIA VIB CC 1
Control terminal wire size and torque:
Applicable wire size: - Screw terminals : 0.75 to 2.5 mm² (AWG 18 to 14)
- Spring terminals : 0.2 to 1 mm² (AWG 24 to 16)
Tightening torque: 0.5 to 0.6 N·m (4.4 to 5.3 lb-in)
2
1 spring terminals, see 1a 2 screw terminals
(1) When SW100 is set to PTC, VIB is configured as PTC input connected to the 3.3 k internal resistor. Connect the PTC probe between CC and VIB terminals.
If the 3.3 k internal resistor does not suit the installation, regarding to the PTC resistor value, set SW100 to VIB, connect the PTC probe between CC and VIB terminals and add an external resistor between PP and VIB terminals.
(2) When SW103 is set to Term, internal 120 termination resistor is connected between A and B terminals.
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63
Characteristics
Terminals Function
Characteristics
Default function setting
PLC
External power +24 Vdc input for external power supply for logic inputs
supply input
Max. permissible voltage: 50 Vdc
P24
Internal supply
Short-circuit and overload protection:
--
24 Vdc supply (min. 21 Vdc, max. 27 Vdc), maximum current: 200 mA
CC
Common
0 Vdc common (2 terminals)
FLA, FLB, FLC
Configurable relay outputs
RYA, RYC
1 relay logic output, 1 N/C contact, and 1 N/O contact with common point
Minimum switching capacity: 10 mA for 5 Vdc
Maximum switching capacity:
· On resistive load (cos = 1): 5 A for 250 Vac or 30 Vdc
Fault relay
· On inductive load (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac or
30 Vdc
Max. response time: 10 ms
1 relay logic output, 1 N/O contact
Minimum switching capacity: 3 mA for 24 Vdc
Maximum switching capacity:
· On resistive load (cos = 1): 3 A for 250 Vac or 30 Vdc
Speed attained
· On inductive load (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac or 30
Vdc
Max. response time: 7 ms ± 0.5 ms
F R RES
Configurable logic inputs
3 programmable logic inputs, 24 Vdc, compatible with level 1 PLC,
IEC 65A-68 standard
Impedance: 4.7 k
Maximum voltage: 30 Vdc Max. sampling time: 2 ms ±0.5 ms Multiple assignment makes it possible to configure several functions on one input
F: Run forward (2-wire control) R: Preset speed 1 command
Positive logic (Source): State 0 if y 5 Vdc or logic input not wired, state 1 if u 11 Vdc
(15 Hz) RES: Clear trip
Negative logic (Sink): State 0 if u 16 Vdc or logic input not wired, state 1 if y 10 Vdc
1 switch-configurable (SW101) voltage or current analog output:
· Voltage analog output 010 Vdc, minimum load impedance 7.62 k
· Current analog output XY mA by programming X and Y from 0 to 20
FM
Configurable analog output
mA, maximum load impedance: 970 Max. sampling time: 2 ms ±0.5 ms
Output frequency
Resolution: 10 bits
Accuracy: ±1 % for a temperature variation of 60 °C
Linearity: ±0.2%
PP
Internal supply available
Short-circuit and overload protection: One 10.5 Vdc ± 5% supply for the reference potentiometer (1 to 10 k), -- maximum current: 10 mA
Switch-configurable voltage or current analog input:
· Voltage analog input 010 Vdc, impedance 30 k
maximum voltage: 24 Vdc
· Analog current input XY mA by programming X and Y from 0
VIA
Configurable analog/logic input
to 20 mA, with impedance 250 Max. sampling time: 3.5 ms ±0.5 ms Resolution: 10 bits
Primary speed reference, 010 V
Accuracy: ±0.6% for a temperature variation of 60 °C
Linearity: ±0.29% of the maximum value
This analog input is also configurable as a logic input.
Consult the Altivar 212 Programming Manual for more information.
Voltage analog input, configurable as an analog input or as a PTC probe
input. Voltage analog input:
· 010 Vdc, impedance 30 k max. voltage 24 Vdc
· Max. sampling time: 22 ms ±0.5 ms
· Resolution: 10 bits
VIB
Configurable analog input
· Accuracy: ±0.6% for a temperature variation of 60 °C · Linearity: ±0.29% of the maximum value
PTC probe input:
Secondary speed reference, 110 V
· 6 probes max. mounted in series
· Nominal value < 1.5 k
· Trip resistance 3 k, reset value 1.8 k
· Short-circuit detection threshold < 50
RJ45
Graphic display terminal or Modbus
Used to connect graphic display terminal or connect the drive to a Modbus fieldbus. Note: For using Modbus on the RJ45, modify parameter F807. See Modbus manual.
Open Style connector
Fieldbus
Refer to communication manual related to the fieldbus.
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S1A53832 06/2023
Installing option card
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section. Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION Do not plug or unplug the terminal board while drive is powered. Check the tightening of the mounting screw after any manipulation on the terminal board. Failure to follow these instructions will result in death or serious injury.
Example for installing the LONWORKS communication card in ATV212.
Sink PLC Source
SW102
IU
SW101
PLC
Term SW103
B A GND SCR
VIA U
VIB U
I
SW100 PTC
1 Open the ATV212 front cover, remove the terminal board mounting screw and take off the ATV212 standard terminal board. See paragraph How to open the front cover, page 52. Be careful not to lose the terminal board mounting screw when removed since it may be used again. On drives from 0.75 to 2.2 kW the board features a plastic tag to hold the mounting screw in place.
2 Attach the insulating sheet in ATV212. Fix to the terminal board mounting screw hole and ATV212 catch pin (a).
3 Install the LONWORKS communication card over the insulating sheet. Fit the board mounting screw (M3 tapping type) and tighten to 0.7 to 0.8 Nm.
4 Make the power and control wiring connections. For size 1 products (see page 14), connect power terminals before step 3.
Sink PLC Source
SW102
IU
SW101 PLC
Term SW103
VIA U
VIB U
I
SW100 PTC
(
SERVICE SW
VIB
PTC
Sink
Source
SW100
SW200
P24M
SERVICE LED
NETA SHLD NETB G/E
LONWORKS R S1A58023 VW3A21212
5 Stick the cabling label for communication card on the standard cabling label stuck on front cover (internal side) ATV212. And stick the communication card nameplate close to the standard nameplate. Be careful not to cover slits on the ATV212 enclosure.
Note: To install or remove the terminal board, make it slide in or out in parallel with board.
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65
Use on an impedance grounded (IT) system
Principle
When using the ATV212 drive on a system with an isolated or impedance grounded neutral, use a permanent insulation monitor compatible with non-linear loads, such as a XM200 type or equivalent.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section. Failure to follow these instructions will result in death or serious injury.
ATV212 480 V rated drives feature built-in radio frequency interference (RFI) filters with grounded capacitors. When using the drive on an impedance grounded system, we recommend that you isolate the RFI filters from ground to help prevent reduction of their operating life.
Jumper Location
ATV212H075N4 to U55N4, ATV212H D22N4 to D30N4: Pull out the jumper to the left of the ground terminal as illustrated below to isolate the RFI filters.
Normal (filter connected)
Impedance grounded system (filter disconnected)
ATV212HU75N4 to D22N4S: Connect the cable to the top left of the power terminals as illustrated below to isolate the filters.
Impedance grounded system (filter disconnected)
Normal (filter connected, factory setting)
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ATV212W075N4 to U55N4 (C2, C3) and ATV212W075N4C to U55N4C (C1)
C1 only
Filter connected Filter disconnected
C2, C3 and B
ATV212WU75N4 (C2, C3) and ATV212WU75N4C (C1)
Filter connected
C1 only
Filter disconnected
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C2, C3 and B
67
ATV212WD11N4 to D18N4 (C2, C3) and ATV212WD11N4C to D18N4C (C1)
C2, C3 and C1 ATV212WD22N4 to D75N4 (C2, C3) ATV212WD22N4C to D75N4C (C1)
C1 only
Filter connected Filter disconnected
Filter connected Filter disconnected Filter connected
Filter disconnected
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Electromagnetic compatibility (EMC)
NOTE: The high frequency equipotential ground connection between the drive, motor, and cable shielding does not eliminate the need to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on each unit.
Principle and precautions Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality.
When using shielded cable for the motor, use a 4-conductor cable so that one wire will be the ground connection between the motor and the drive. Size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both cable ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.
When using shielded cable for Dynamic Brake (DB) resistors, use a 3-conductor cable so that one wire will be the ground connection between the DB resistor assembly and the drive. The size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both cable ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.
When using shielded cable for control signals, if the cable is connecting equipment that is close together and the grounds are bonded together, then both ends of the shield can be grounded. If the cable is connected to equipment that may have a different ground potential, then ground the shield at one end only to help prevent large currents from flowing in the shield. The shield on the ungrounded end may be tied to ground with a capacitor (for example: 10 nF, 100 V or higher) in order to provide a path for the higher frequency noise. Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) Keep the control circuits away from the power circuits.
Ensure maximum separation between the power supply cable (line supply) and the motor cable.
The motor cables must be at least 0.5 m (20 in.) long.
Do not use surge arresters or power factor correction capacitors on the variable speed drive output.
If using an additional input filter, it should be mounted as closed as possible to the drive and connected directly to the line supply via an unshielded cable. Link on the drive is via the filter output cable.
For installation of the EMC plate and instructions for meeting IEC 61800-3 standard, refer to the section entitled "Installing the EMC plates".
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Do not expose cable shielding except where connected to ground at the metal cable glands and underneath the grounding clamps.
Ensure that there is no risk of the shielding coming into contact with live components.
Failure to follow these instructions will result in death or serious injury.
Mains impedance
NOTICE
RISK OF LIFE DURATION AND EMC PERFORMANCES DECREASE
Do not connect the drive to a low impedance network. The input withstand current must not exceed the value in the table defined in the ATV212 Quick Start Annex
document, reference S1A73476 provided with the product. Installation and supply greater than this value will require an additional inductance.
Failure to follow these instructions can result in equipment damage.
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EMC Plate and cable arrangement on ATV212H drives
ATV212H 075M3X to D18M3X ATV212H 075N4 to D22N4S
2
1
5
3 867 4
AV212H D22M3X to D30M3X ATV212H D22N4 to D75N4
2
1 EMC plate supplied with the ATV212 drive.
2 ATV212 drive.
3 Non-shielded power supply wires or cables.
4 Non-shielded wires for the output of the relay contacts.
5 The shields for cables 6 and 7 must be securely attached to the EMC plate with stainless steel clamps not supplied with the product. See catalog to order the clamps (ref. TM200RSRCEMC). Strip cables 6 and 7 to expose the shields. Apply appropriately-sized clamps around the stripped portion of the cables and fasten them to the EMC plate.
6 Shielded cable for connection to the motor, with shield connected to ground at both ends. This shield must not be interrupted. If intermediate terminal blocks are used, they must be in EMC-shielded metal boxes.
7 Shielded cable for connection to control/command devices. For
applications which require a large cross-sections must be used (0.5
mnumm2,be2r0oAfWcoGn)d.uTchtoisrss,hsiemldalml ust
not be interrupted. If intermediate terminal blocks are used, they
must be in EMC-shielded metal boxes.
8 Ground screw. Use this screw for the motor cables on the low power rated drives, as the ground screw on the heatsink is inaccessible.
If using an additional input filter, connect it directly to the line supply with an unshielded cable. Then make connection 3 on the drive using the filter output cable.
Although there is a high frequency equipotential ground connection between the drive, motor, and cable shielding, you must still connect the PE protective conductors (green-yellow) to the appropriate terminals on each of the devices. You may also need to disconnect the shield at the motor end for very long cable runs to alleviate noise generation.
8
8
1
5
3
67 4
ATV212W connection plates
There are connection plates on the lower sections of the variable speed drives. These plates are drilled in order to allow cables to be routed through them via cable glands. Cable glands must be ordered separately; they are not supplied with the drive.
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Mounting and connecting a shielded motor cable with metal cable gland (not supplied with the drive)
Prepare the shielded cable by stripping both ends ready for connection. Loosen the cover of the cable gland. Attach the shielded cable to the cable gland ensuring it is fully in contact (throughout 360°). Fold back the shielding and clamp it between the ring and the body of the cable gland, and tighten the cover.
Tapered ring Rubber bush
Shielding
Shielding
Cover
EMC Plate and cable arrangement on ATV212W drives ATV212W075N4C to U55N4C
7
2
6
1
3 45 5
7
6 2
3
44
5
3
1
1 Standard cable gland (not supplied with the drive)
2 RJ45 connector
3 Unshielded power supply cable
4 Shielded control cables
5 Shielded motor cable
6 Metal cable glands (not supplied with the drive) for shielded control and motor cables
7 Metal clamps for grounding control cable shielding (shielding should be stripped)
2
44 5
1
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Using the RJ45 socket
For example, ATV212W075N4 to U75N4
Using the dust and damp proof (UL Type 12/IP55) RJ45 cable VW3A01500 and cable VW3A01501.
VW3A01500
VW3A01501
1)
2)
3)
4)
VW3A01501
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Checking the Installation
Before Switching On Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended movements, trigger signals, damage parts and disable monitoring functions.
WARNING
UNANTICIPATED EQUIPMENT OPERATION Only start the system if there are no persons or obstructions in the zone of operation. Verify that a functioning emergency stop push-button is within reach of all persons involved in the operation. Do not operate the drive system with unknown settings or data. Verify that the wiring is appropriate for the settings. Never modify a parameter unless you fully understand the parameter and all effects of the modification. When commissioning, carefully run tests for all operating states, operating conditions and potential error
situations. Anticipate movements in unintended directions or oscillation of the motor. Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions, there is a possibility that the motor is no longer decelerated in a controlled way.
WARNING
UNANTICIPATED EQUIPMENT OPERATION Verify that movements without braking effect cannot cause injuries or equipment damage. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Mechanical Installation Verify the mechanical installation of the entire drive system:
Step
Action
1
Does the installation meet the specified distance requirements?
2
Did you tighten all fastening screws to the specified tightening torque?
S1A53832 06/2023
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Electrical installation Verify the electrical connections and the cabling:
Step 1 2
3
4 5 6 7 8 9 10
Action
Did you connect all protective ground conductors?
The correct tightening of the screws may be altered during assembly and wiring phases of the drive. Verify and adjust the tightening of all terminal screws to the specified nominal torque.
Do all fuses and circuit breaker have the correct rating; are the fuses of the specified type? in the Altivar Process ATV212 Quick Start guide Annex (SCCR) catalog number: S1A73476 for UL/CSA compliance
and also in the catalog (see page10) for IEC compliance.
Did you connect or insulate all wires at the cable ends?
Did you properly connect and install all cables and connectors?
Do all plug-in terminals colors and markings correspond to the colors and marking of the control block?
Did you properly connect the signal wires?
Are the required shield connections EMC-compliant?
Did you take all measures for EMC compliance?
On floor standing products, verify that internal circuit breaker is closed
Covers And Seals
Verify that all devices, doors and covers of cabinet are properly installed to meet the required degree of protection.
Recommended branch circuit protection devices
Please refer to the ATV212 Quick Start Annex document, reference S1A73476: Short Circuit Current Ratings (SCCR) and branch circuit protection. This document is delivered with the product, and you can download it on www.se.com.
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Altivar Process EAV64301 06/2023
Maintenance
Chapter 7
Maintenance
What Is in This Chapter? This chapter contains the following topics:
Scheduled Servicing Long-term Storage Decommissioning Additional Support
Topic
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75
Scheduled Servicing
Servicing
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury.
The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation.
WARNING
HOT SURFACES Ensure that any contact with hot surfaces is avoided. Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces. Verify that the product has sufficiently cooled down before handling it. Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
INSUFFICIENT MAINTENANCE Verify that the maintenance activities described below are performed at the specified intervals. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Adherence to the environmental conditions must be ensured during operation of the drive. In addition, during maintenance, verify and, if appropriate, correct all factors that may have an impact on the environmental conditions.
Part concerned
Activity
Interval (1)
Overall condition All parts such as housing, HMI, control block, connections, etc.
Perform a visual inspection
At least every year
Corrosion
Terminals, connectors, screws, EMC plate
Inspect and clean if required
Dust
Terminals, fans, cabinet air inlets Inspect and clean if required and air outlets, air filters of cabinet
Drives filter mats Floor standing Inspect
At least every year
Change
At least every 4 years
Cooling
Wall mounting drives fan
Verify the fan operation
At least every year
Replace the fan, see catalog and the instructions sheets on www.se.com.
After 3 to 5 years, depending on the operating conditions
Floor standing drives fan for power Replace the fans, see catalog and
part and enclosure door fan
the instructions sheets on
www.schneider-electric.com.
Every 35000 operating hours or every 6 years
Fastening
All screws for electrical and mechanical connections
Verify tightening torques
At least every year
(1) Maximum maintenance intervals from the date of commissioning. Reduce the intervals between maintenance to adapt maintenance to the environmental conditions, the operating conditions of the drive, and to any other factor that may influence the operation and/ or maintenance requirements of the drive.
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EAV64301 06/2023
Diagnostic And Troubleshooting Refer to the ATV212 Programming Manual (see page10) available on www.se.com
Spares and repairs
Serviceable product. Please refer to your Customer Care Center on: www.se.com/CCC.
Long-term Storage
Capacitor Reforming If the drive was not connected to mains for an extended period of time, the capacitors must be restored to their full performance before the motor is started.
NOTICE
REDUCED CAPACITOR PERFORMANCE Apply mains voltage to the drive for one hour before starting the motor if the drive has not been
connected to mains for the following periods of time: 12 months at a maximum storage temperature of +50°C (+122°F) 24 months at a maximum storage temperature of +45°C (+113°F) 36 months at a maximum storage temperature of +40°C (+104°F) Verify that no Run command can be applied before the period of one hour has elapsed. Verify the date of manufacture if the drive is commissioned for the first time and run the specified procedure if the date of manufacture is more than 12 months in the past. Failure to follow these instructions can result in equipment damage.
If the specified procedure cannot be performed without a Run command because of internal mains contactor control, perform this procedure with the power stage enabled, but the motor being at standstill so that there is no appreciable mains current in the capacitors.
Decommissioning
Uninstall the Product
Observe the following procedure when uninstalling the product. Switch off all supply voltage. Verify that no voltages are present - refer to Safety Information chapter, page 6). Remove all connection cables. Uninstall the product.
End of Life
The components of the product consist of different materials which can be recycled and which must be disposed of separately. Dispose of the packaging in compliance with all applicable regulations. Dispose of the product in compliance with all applicable regulations.
Refer to Green Premium section (see page 15) for information and documents on environmental protection such as EoLI (End of Life instruction).
Additional Support
Customer Care Center For additional support, you can contact our Customer Care Center on: www.se.com/CCC.
EAV64301 06/2023
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ltivar Process
S1A53832 06/2023
Chapter 8
Migration ATV21 --> ATV212
What's in this Chapter? This chapter contains the following topics:
Topic Generalities Differentiating points Terminal and switches arrangement comparison
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79
Generalities
The ATV212 is compatible with the ATV21 (latest version), nevertheless some differences exist between both drives.
Differentiating points
Power part
The power connections are identical to that of ATV21
Control part overview The control terminals are arranged and marked differently.
Furthermore ATV21 used to offer 5 different cards:
a standard I/O card, 4 dedicated cards for BACnet, Metasys N2, APOGEE and LONWORKS fieldbuses.
ATV212 offers:
as standard a communication card intended to Modbus, BACnet, Metasys N2 and APOGEE FLNP1 fieldbuses,
a LONWORKS option card.
Switches
ATV21 Standard I/O
Selection of logic type FM voltage/ current selection
SW4 SW2
ATV21 BACnet, Metasys N2, APOGEE
Selection of logic type VIB function
SW2
Selection of communication terminal resistor SW4
ATV212 Modbus BACnet, Metasys N2, APOGEE
Selection of logic type FM voltage/ current selection
SW102 SW101
ATV212 Modbus BACnet, Metasys N2, APOGEE
Selection of logic type VIB function Selection of communication terminal resistor
SW102 SW100 SW103
ATV21 LONWORKS
Selection of logic type VIB function
SW1
ATV212 LONWORKS
Selection of logic type VIB function
SW100
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Terminal and switches arrangement comparison
ATV21 former cards
Standard I/O card
ATV212 new cards
Standard Modbus/BACnet/Metasys N2/APOGEE FLNP1 card
ATV21
SW4
Source
PLC P24 CC
PLC
Sink
Sta
F R RES FM
FLA FLB FLC RY RC
RJ45
FM VIA
V
V
O
p
I
I
SW2 SW3
PP VIA VIB CC
BACnet / Metasys N2 / APOGEE option card
ATV21
BA
SW2
Sink VIB
F R VIB CC P24
FLA FLB FLC
Source PTC
SW4
Term
O
p
B A GND SCR
RJ45
RJ45 factory setting:
on ATV21, to connect Modbus on ATV212, to connect graphic display option.
For ATV212, use the open style connector to connect the drive to Modbus, BACnet, APOGEE FLNP1 and Metasys N2 fieldbuses.
Using RJ45 to connect Modbus fieldbus is still possible but requires to modify parameter F807
ATV212
Standard including ModBus / BACnet / Metasys N2 / APOGEE FLNP1
SW102 SW101 SW103
Sink PLC Source I U
Term
FM F R RES PLC P24 CC FM
RJ45
RS485 B A GND SCR
FLA FLB FLC RYA RYC
SW100
VIA U VIB U
I PTC
PP VIA VIB CC
O p
LONWORKS option card
ATV21
LONWORKS VW3A21312
SW1
Sink
VIB
Reset
Source
PTC
F R VIB CC P24
LONWORKS option card
ATV212
LONWORKS VW3A21212
VIB Sink
PTC Reset Source
SW 100
CC VIB PP F R RES P24M
RJ45
SHLD
NETA NETB
G/E FLA FLB FLC
RJ45
NETA SHLD NETB
G/E FLA FLB FLC
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www.se.com/contact
ATV212_Installation_manual_S1A53832_05 06/2023
References Acrobat Distiller 23.0 (Windows) Related Documents
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