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Instruction Manual for STAR models including: JR4 JetStar Popcorn Machine, JR4, JetStar Popcorn Machine, Popcorn Machine, Machine
JETSTAR JR4 (01) PDF MANUAL - Manual-Hub.com
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DocumentDocumentJetStar® JetStar® JetStar® JetSt JetStar ® POPCORN MACHINE MODELS JR4 Installation and Operation Instructions 2M-Z4430 Rev. G 11/07/12 JR4 https://manual-hub.com/ SAFETY SYMBOL These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance. RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability. Star reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment. Due to periodic changes in designs, methods, procedures, policies and regulations, the specifications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications. By using the information provided, the user assumes all risks in connection with such use. MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service. Model No. Authorized Service Agent Listing Reference the listing provided with the unit Serial No. Voltage Purchase Date or for an updated listing go to: Website: E-mail www.star-mfg.com Service@star-mfg.com Service Help Desk Business Hours: 8:00 am to 4:30 p.m. Central Standard Time Telephone: (314) 678-6303 Fax: (314) 781-2714 E-mail Parts@star-mfg.com Service@star-mfg.com Warranty@star-mfg.com Website: www.star-mfg.com Mailing Address: Star International Holdings Inc., Company 10 Sunnen Drive St. Louis, MO 63143 U.S.A 2 https://manual-hub.com/ SPECIFICATIONS: J4R SERIES Capacity: Electrical: Dimensions: 115 one ounce servings per hour 120 volt, 60 hertz, single phase, 1130 watts, 9.4 amps 230 volt, 50/60 hertz, single phase, 1130 watts, 4.9 amps Cord Length - 6 ft. Plug NEMA Spec - NEMA 5-15P (120V Models) CEE7-7 (230V Models) 15-7/8" W x 14-7/8" D x 23-3/4" H (40.3 cm W x 37.8 cm D x 60 cm H) CAUTION Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit. All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier. Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms. https://manual-hub.com/ IMPORTANT SAFEGUARDS When using electrical appliances, basic safety precautions should always be followed, including the following: 1. Read and follow all instructions. 2. Do not touch hot surfaces. Use handles or knobs. 3. To protect against electric shock do not immerse cord, plugs, or any part of the machine in water or other liquid. 4. Close supervision is necessary when any appliance is used by or near children. 5. Unplug from outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts, and before cleaning the appliance. 6. Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions, or has been damaged in any manner. Contact the nearest Star authorized service center for repair or the delivering carrier for damages (visible or concealed). 7. The use of accessory attachments not recommended by the appliance manufacturer may cause injuries. 8. Do not use outdoors. 9. Do not let cord hang over edge of table or counter, or touch hot surfaces. 10. Do not place on or near a hot gas or electric burner, or in a heated oven. 11. DO NOT move an appliance containing hot oil or other hot liquids. 12. To disconnect, turn all controls to "off," (I) = on, (O) = off, then remove plug from wall outlet. 13. Do not use appliance for other than intended use. 14. "A popper that is plugged into an outlet should not be left unattended." 15. "This popper will not shut off automatically. To avoid overheating, add corn and oil before operating." - See General Operating Instructions for more information. 16. "Extreme caution must be used when unloading popcorn as the popcorn and the machine will be extremely hot." 17. SAVE THESE INSTRUCTIONS. https://manual-hub.com/ INSTALLATION Each machine has been properly wired and inspected at the factory for operation on the voltage and type of current specified on the nameplate. CAUTION: DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL BE SERIOUSLY DAMAGED. 120 VOLT MACHINES Machines with a nameplate stamped 120V, are equipped for operation on 120 volt 60 hertz AC single phase service and must be connected to a 3 wire grounded, polarized receptacle. 230 VOLT MACHINES Machines with a nameplate stamped 230V, are equipped for operation on 230 volt 50 hertz AC single phase service and must be connected to a 3 wire grounded receptacle. Customer must supply own light bulb rated 230V and 50W maximum. GENERAL OPERATING INSTRUCTIONS With all switches in the "OFF" (0) position, proceed in the following sequence to pop corn: 1. Turn "ON" (1) the light switch. 2. Turn "ON" (1) the kettle switch. Allow six or seven minutes to pre-heat the kettle. Thermostat adjustments should not be necessary as it has been preset at the factory for the correct popping temperature. 3. A corn and oil measuring cup is supplied with your machine. Pour an 1/8 cup measuring cup of oil (one ounce) in kettle, add 2 level 1/4 cup measuring cups (1/2 cup) of raw corn and 1/4 to 1/2 teaspoon of popcorn salt. Vary the amount of salt and oil to suit taste. If desired, salt may be added after the corn is popped. or Our Recommended corn is "Chiefs Choice" available with coconut oil in 4 oz portion packs from your local Star dealer. 4. When the corn stops popping, dump the kettle immediately by turning the handle clockwise approximately 90 degrees to release latch. Latch and load immediately if more popping is desired. Do not leave the kettle switch "on" (I) unless continuously popping corn. Results will vary with different oils and popcorn varieties. 5. Turn the kettle switch "off" (0) when the desired amount of popping is completed. CAUTION: DO NOT LEAVE THE KETTLE SWITCH "ON" (1) WHEN THE MACHINE IS NOT IN USE. DO NOT IMMERSE KETTLE IN WATER OR ALLOW WATER TO COME IN CONTACT WITH THE HEATING ELEMENT. POPPING CORN IN DRY KETTLE IS NOT RECOMMENDED. MAINTENANCE KEEPING THE POPPING UNIT CLEAN After each popping period, wipe the inside and outside of the kettle while it is warm (not hot) with a clean cloth. This is important to keep salt and seasoning from forming a carbonized material which not only lowers popping efficiency but can cause excessive smoking or damage the kettle. Use a damp cloth and a warm mild soap solution to clean the clear plastic surfaces. https://manual-hub.com/ Visit our Website at: www.star-mfg.com Email: service@star-mfg.com THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit. LIMITED EQUIPMENT WARRANTY All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid. > Star will not assume any responsibility for loss of revenue. > On all shipments outside the United States and Canada, see International Warranty. * The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor. * The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor. * The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years. * The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit. * The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identifiers and point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the "non-stick" properties of such materials. > This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and ninety (90) days on labor. > This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service Center's sub-agency. > This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and Operating instructions. > This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician. PARTS WARRANTY Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted. SERVICES NOT COVERED BY WARRANTY 1. Travel time and mileage rendered beyond the 50 mile radius limit 2. Mileage and travel time on portable equipment (see below) 10. Voltage conversions 3. Labor to replace such items that can be replaced easily during a daily cleaning 11. Gas conversions routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc. 12. Pilot light adjustment 4. Installation of equipment 13. Miscellaneous adjustments 5. Damages due to improper installation 6. Damages from abuse or misuse 14. Thermostat calibration and by-pass adjustment 15. Resetting of circuit breakers or safety controls or reset buttons 7. Operated contrary to the Operating and Installation Instructions 16. Replacement of bulbs 8. Cleaning of equipment 9. Seasoning of griddle plates 17. Replacement of fuses 18. Repair of damage created during transit, delivery, & installation OR created by acts of God PORTABLE EQUIPMENT Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair: * The Model 510FD, 510FF Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP Hot Food Merchandisers. * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series. * All Fast Steamer Models except Direct Connect Series. ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers (Model 16PD-A Only) * Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens (Model PO12 Only) * Heat Lamps * Pumps-Manual The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty. FOR ASSISTANCE Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department. In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using. 2M-4497-2 6/1312 https://manual-hub.com/ F ELEMENT 1000W G K THERMOSTAT E MOTOR J C L D HI LIMIT THERMOSTAT KETTLE SWITCH PLUG SPEC: 5-15P (120V MODELS) CEE7-7 (230V MODELS) LAMP 50W H I LIGHT SWITCH B M ELEMENT 50W N A GROUND WHITE BLACK https://manual-hub.com/ MODEL: J4R THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. STAR MANUFACTURING INTERNATIONAL INC. SK1860 Rev B 10/08/2001 J4R https://manual-hub.com/ https://manual-hub.com/ PARTS LIST November 07, 2012, Rev. G MODELS J4R 4 OZ. POPCORN POPPER Key Number 1 2 3 4 5 6 7 8 9 10 11 12, 43 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part Number 2L-Z4372 2M-Z4368 C3-Z4940 2R-Y4810 PS-4P1012 2U-Y6926 C3-Z4964 2I-Y6709 C3-4P1008 2C-9788 2R-Y7229 C3-Y7230 2K-Z4317 2D-4P1000 2B-Z4383 2P-Y6918 2E-Y5921 2R-Y7571 2D-4P1004 2A-Y6694 2A-Z4466 2S-Z4465 2D-Z4380 2A-Z4382 C3-Y7475 C3-4P1005 2A-Y6694 2A-Y4595 C3-Y7446 2A-Z4384 C3-Z4371 C3-Y7377 C3-4P1006 2N-Y4306 2N-Z3781 C3-Z4379 C3-Z4429 C3-4P1007 C3-Z4428 A5-250027 C3-39221 Number Per Unit 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Top Sign Display Top Enclosure Fan 3" Plastic 2U-Y6914 J4R 120V MTR KIT Motor-240V Wire Housing Motor Cushion Topliner Magnetic Catch Magnet Cup-Magnet Bushing SB-375 Kettle Cover Assembly Blade Agitator Spring Latch Socket Cover Tab Kettle Latch Assembly Hair Pin Guide Cover Lamp (130V Tuff Bond, 50 W) Lamp (230V) Not Available Hinge Bracket Shaft-Agitator Pull Door Door and Hinge Assembly Hair Pin Pin Hinge Plated Bracket Hinge Right Collar-Agitator Body Bracket Hinge Left Lower Door Element 50W 120V Element 50W 240V Wire Cover Corner Post Left Bottom Corner Post Right Lead-In Cord Lead-In Cord 230V IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED INCLUDE MODEL AND SERIAL NUMBER PAGE 1 OF 2 Some items are included for illustrative purposes only and in certain instances may not be available. Star Manufacturing International, Inc. https://manual-hub.com/ PARTS LIST MODELS Key Number 39 40 41 42 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 NI NI NI NI Part Number C3-Z4852 2M-Z2718 C3-Z4431 C3-Z4992 2E-Z0091 C3-Z4459 C3-Z4375 2I-Z0057 2P-Z4619 2A-Y6142 C3-Y5378 2B-Y6139 2A-Z4525 2R-Y7381 2F-Z4386 2N-Z4418 2N-Z4991 2T-Z4524 2T-Y9419 2D-Z4446 2D-Z4387 2E-Z1520 2E-8355 2E-1177 PS-4P1009 C3-4P1002 C3-4P1010 E1-7363 C3-Z5078 C3-Z5079 2E-Y4967 2L-Y4639 2L-Y4916 2E-Z4440 2M-Z4861 November 07, 2012, Rev. G J4R 4 OZ. POPCORN POPPER Number Per Unit 1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Front Panel Star Emblem Nameplate Nameplate 230V Switch Bottom Wrap Bottom Panel Foot Rubber Spring Handle Sleeve Handle Cam Clip-Handle Rod-Handle Handle-Kettle Kettle, Aluminum Element 1000W 120V Element 1000W 230V Thermostat BI-MET 510 Thermostat, High Limit Element Plate Kettle Shell 3/8 Connector Conduit Conduit Kettle Connector 3/8 TB #266 Bottom Panel Assy Kettle Assy Complete 120V Kettle Assy Complete 230V Clamp Spacer Insulation Pad Washer 1/4 Cup Measuring Cup RED Popcorn Scoop Wire Kit Decal - Switches IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED INCLUDE MODEL AND SERIAL NUMBER PAGE 2 OF 2 Some items are included for illustrative purposes only and in certain instances may not be available. Star Manufacturing International, Inc. https://manual-hub.com/ STAR I N T ERN AT I ON AL H OLDI N GS I N C. COM PAN Y Star - Holman - Lang - Wells - Bloomfield - Toastmaster 10 Sunnen Drive, St. Louis, MO 63143 U.S.A. (314) 678-6303 www.star-mfg.com https://manual-hub.com/