Instruction Manual for TerraTrike models including: Spyder Boost Kit with Bosch Active Line Plus Dealer, Spyder, Boost Kit with Bosch Active Line Plus Dealer, Active Line Plus Dealer, Line Plus Dealer, Plus Dealer

TerraTrike Boost Kit - Spyder - Assembly Manual

Manuals - TerraTrike


File Info : application/pdf, 10 Pages, 655.38KB

PDF preview unavailable. Download the PDF instead.

Spyder-Boost-Kit-Dealer-Assembly
Spyder Boost Kit with Bosch Active Line Plus
Dealer Assembly Manual
Serial Number:_________________

Ensure Boost Kit serial number (located on the inside of the boom tube) matches the order and the specifications of the trike it is to be mounted on.
Warning: Failure to match Boost Kit and the trike specifications it is programmed for could result in an error code, will cause the Boost Kit to not operate properly, and will void the warranty for the Boost Kit.
PLEASE NOTE
Perform the following before installing the Bosch Boost Kit:
-Remove pedals from stock boom (if equipped). -Detach shift cable from front derailleur. -Remove left hand shift assembly (shifters, cables, housing). -Install left handlebar end cap. -Break chain. -Remove stock boom.
2

Boost Kit Components:

Speed Sensor Magnet

Battery Lock Key

Battery Clamps

x1

x2

x2

M5x12mm x2
M5x55mm

Bar End Cap x4

Spacer x2

Accessory Top Cap Mount

Computer Sensor Bracket

Anti Rotation Bracket
TerraTrike.com | 800-945-9910

Using caution to not stress wires, insert boom to
1 desired length and tighten boom pinch bolts to
13Nm.
Attach spacers to battery plate using the M5x12
2 bolts.
4

Using the M5x55 bolts and clamps, mount the
3 battery plate to the side of the frame. Ensure the
clamps are placed on either side of the seat rail ­ leave bolts loose. Slide battery plate assembly back toward seat mount until lock tab is fully engaged into seat mount. Torque clamp bolts to 4-4.5Nm.
TerraTrike.com | 800-945-9910

4 Reinstall chain and pedals.
Remove LH top cap and bolt.
5 Install accessory top cap mount for display.
Attach Purion display to mount and secure. Speed Sensor cable Purion display cable
6

Route wires according to diagram. Secure cables
6 with zip ties - do not overtighten.
TerraTrike.com | 800-945-9910

Install speed sensor bracket above the tie rod and
7 hubmount.
Mount speed sensor on computer sensor bracket. Install magnet on spoke. Align magnet with marking on speed sensor.
Ensure speed sensor wire is clear of brake rotor and any steering parts that could cause damage.
Affix Class 1 Sticker to mainframe behind fixed seat
8 rail.
8

Charge the battery pack completely. Secure battery to frame using included battery strap.
Visit www.terratrike.com/resources/manuals for manuals, build notes and more.
-Remember to double check your work. -Test ride the finished product. -Final step: Watch your customers smile with excitement as they test the intuitive power of the Boost Kit with Bosch Active Line Plus motor.

Item Bosch Boom, Spyder Battery 400wh Battery Cable Battery Mounting Kit Battery Top Bracket Cable Management Tube Charger (2A) Charger Power Cord Purion Display Active Line Plus Drive Unit Abus Lock Cylinder Speed Sensor Magnet P65 Motor Cover Motor Mounting Kit Speed Sensor Cable Cable Guide Bosch Crankset Accessory Mount, Top Cap Battery 440wh EU/AU Charger Power Cable AU Drive unit ALP EU/AU
TerraTrike.com | 800-945-9910

Part No. TT001051 TT000748 TT000749 TT000750 WC000070 WC000079 TT000751 TT000752 TT000753 TT000754 TT000766 TT000755 TT000847 TT000757 TT000758 WH000075 TT000767 WC000116 WC000044 WC000045 WC000046

800.945.9910 | www.TerraTrike.com 4460 40th St. SE | Grand Rapids, MI 49512 USA
10



References

Adobe PDF Library 17.0 Adobe InDesign 18.3 (Windows)