Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
Instruction Manual for Milwaukee models including: 3004-20 Hatchet Pruning Saw, 3004-20, Hatchet Pruning Saw, Pruning Saw, Saw
File Info : application/pdf, 3 Pages, 2.08MB
DocumentDocumentSERVICE PARTS LIST BULLETIN NO. 54-40-2580 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS M18TM FUELTM HatchetTM Pruning Saw CATALOG NO. 3004-20 STARTING SERIAL N10A REVISED BULLETIN DATE Oct. 2022 WIRING INSTRUCTION SEE PAGE 2 FIG. PART NO. DESCRIPTION OF PART NO. REQ. 1 49-62-0017 Scabbard (1) 3 2 49-16-2750 8" Chain (Accessory) (1) 3 43-54-0050 Knuckle Guard (1) 4 49-16-2751 8" Guide Bar (Accessory) (1) 6 44-52-0018 Sealing Pad 7 05-55-5001 M8 Flange Nut 9 --------------- Handle Support - Right 10 42-70-5268 E-Ring 11 45-88-7001 Chain Washer (1) (1) (1) 84 13 63 14 69 (1) (1) 54 14 63 12 45-44-0212 Sprocket (1) 13 13 06-65-0093 Lock-Off Pin (1) 14 --------------- Lock-Off Button (1) 89 9 90 9 33 48 67 70 71 56 88 48 54 49 69 55 1 59 87 48 (4x) (6x) 49 59 (2x) 2 6 10 82 6 7 4 15 22-56-0058 Connector (1) 16 44-90-0087 C-Ring (1) 17 05-85-0012 M8 x 28mm Hex Hd. Machine Screw (1) 23 05-81-9001 Chain Tensioner Adjustment Screw (1) 27 26 (2x) 28 (2x) 17 24 23 25 11 12 16 24 05-89-0023 Chain Tensioning Post 25 05-81-0127 Chain Tensioner Main Screw 26 42-38-0056 Bucking Spikes 27 45-88-0471 Washer 12mmx 2mm (1) (1) 59 (1) (4x) (2) 65 74 85 15 91 73 23 24 25 73 74 33 67 (2x) 36 40 80 36 48 (10x) 32 59 (2x) 30 35 81 30 66 32 66 28 05-78-0076 M4 x 10mm Pan Hd. Taptite T-20 Scr. (2) 30 --------------- Cone Spring (1) 31 45-76-2005 Outlet Tube (1) 32 --------------- Oil Tank (1) 33 --------------- Handle Cover - Left (1) 36 34-40-0228 O-Ring (1) 40 45-96-1001 Wrench (1) 47 05-81-0015 M3 x 8.5mm Pan Hd. T-10 Mach. Scr. (2) 48 06-82-6351 M3 x 16mm Pan Hd. ST T-10 Screw (16) 49 --------------- Motor Insulator Cover - Left (1) 54 --------------- Motor Insulator Support - Right (1) 55 45-56-0077 Bracket (1) 56 45-56-0079 Loop (1) 59 05-78-5316 M4 x14mm Pan Hd. Taptite T-20 Scr. (12) 31 47 (2x) 83 86 00 0 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). FIG. PART NO. DESCRIPTION OF PART NO. REQ. 63 40-50-0222 Spring (1) 65 34-40-4004 O-Ring (1) 66 45-76-0081 Inlet Tube (1) 67 05-78-0078 M4 x 24mm Pan Hd. Taptite T-20 Scr. (2) 69 --------------- Lock-Off Gate (1) 70 12-20-0494 Service Nameplate (not shown) (1) 71 10-20-9808 Warning Label (not shown) (1) 73 05-74-0331 M3 x 8mm Pan Hd. Taptite T-10 Scr. (1) 74 44-66-0421 Plate (1) 80 42-52-0036 Oil Cap Assembly (1) 81 45-66-0019 Oil Tank Assembly (1) 82 43-72-0048 Chain Cover Kit (1) 83 28-20-0026 Gearcase Cover Assembly (1) 84 42-42-0157 Lock-Off Button kit (1) 85 28-14-0027 Gearcase Assembly (1) 86 42-54-0210 Oil Pump Assembly (1) 87 16-01-0041 Rotor Assembly (1) 88 31-50-0077 Motor Insulator Kit (1) 89 14-30-0436 Electronics Assembly (1) 90 31-44-0261 Handle Kit (1) 91 45-60-0025 Chain Tensioner Kit (1) MILWAUKEE TOOL l www.milwaukeetool.com 13135 W. LISBON RD., BROOKFIELD, WI 53005 Drwg. 2 As an aid to reassembly, take notice of wire routings and position in wire guides and traps while dismantling tool. Be sure that all components of electronics kit are seated firmly and squarely in housing recesses. Avoid pinched wires, be sure that all wires and sleeves are pressed completely down in wire traps. Prior to securing housing cover onto the housing support, be sure that there are no interferences. Before installing the battery, check for proper functionality of shuttles and triggers. Install battery and depress switch triggers to assure tool is operating properly. Stator Assembly is contained inside Motor Insulator Rotor Assembly is contained inside Stator Control Board Lock-Off Shuttle On-Off Switch Battery Terminal Block Chain Tensioner Adjustment Screw 1. Remove battery prior to doing any adjustments to tool! 2. The chain can be adjusted by using the Chain Tensioner Adjustment Screw. Chain should be tensioned to 18-22 kgf/cm (15-19 in/lbs) by using a torque screwdriver. 3. Manually check chain by pulling away from guide bar approximately 3mm (1/8"), chain should snap back. Chain should be able to be pulled without difficulty. SCREW TORQUE SPECIFICATIONS SEAT TORQUE FIG. PART NO. WHERE USED (KG/CM) (IN/LBS) 7 05-55-5001 Chain Cover 50±5 43±4 28 05-78-0076 Bucking Spike 25±3 22±3 47 05-81-0015 Oil Pump 6±1 5±1 48 06-82-6351 Handle Cover & Insulator 10±2 9±2 59 05-78-5316 Gearcase Cover & Rotor 25±3 22±3 59 05-78-5316 Insulator Cover 19±2 16±2 59 05-78-5316 Oil Tank 15±2 13±2 67 05-78-0078 Handle Cover 25±3 22±3 73 05-74-0331 Chain Tensioner 11±2 10±3 Apply 0.4g of grease (49-08-0145) to the o-ring. Apply 0.2ml of bar oil to the connector. Apply 0.2ml of bar oil to the connector. Lubrication Apply 16g of type "J" grease (49-08-4220) to the cavity. Apply 0.5g of type "J" grease (49-08-4220) to the gear. Adhesive Hot glue melt 3g