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SPETUNER | Diesel Delete Kits & Performance Parts for Ford, RAM & GMC – SPEtuner
Installation Guide for SPETUNER models including: ES04061 EGR Throttle Valve Cooler Delete Kit, ES04061, EGR Throttle Valve Cooler Delete Kit, Throttle Valve Cooler Delete Kit, Valve Cooler Delete Kit, Cooler Delete Kit, Delete Kit, Kit
2010-2012 Dodge Ram 6.7L Cummins EGR Delete Kit Installation Guide - – SPEtuner
How to Install a Coolant Bypass Kit on 6.7L Cummins Dodge Ram – SPEtuner
File Info : application/pdf, 6 Pages, 8.53MB
DocumentDocumentEGR THROTTLE VALVE COOLER DELETE KIT 2010-2014 6.7L Dodge Ram Cummins Email: service@spetuner.com Https://spetuner.com Step 1: Disconnect batteries. Step 2: Drain engine coolant. Step 3: Remove the plastic engine cover that is held in place by four 8mm bolts. Note: The dipstick must be removed in order to remove the plastic engine cover. (Image 1) Step 4: Using an 11mm socket loosen the two V-band clamps. Remove the 10mm bolt in the center of the tube and disconnect the sensor plug. The EGR crossover tube can now be removed. (Image 2) Step 5: Remove the electrical connector on the EGR valve. (Circled in image 3) Note: Some electrical connectors may have a locking tab. In order to remove these connectors the the tab must be slid into the "unlock" position. Step 6: Remove the EGR valve that is held in place by four 10mm bolts. EGR Throttle Valve Cooler Delete Kit Image1 Image2 Image3 Step 7: Remove any existing gasket material from the mounting surface on the intake elbow. (Image 4) Note: It is important to keep gasket debris from getting in the open intake ports. We recommend putting a clean rag in each port to keep any excess gasket material out of the intake. Step 8: Unplug the electrical connector (equipped with locking tab) on the back side of the throttle valve. The throttle valve is located on the driver side, just under the intake elbow. It is important to leave this unplugged in order to keep the throttle valve from permanently closing. (Image 4& 5) Note: An alternative to leaving the throttle valve unplugged is to install the Sinister Diesel Throttle Valve delete, which will also increase flow through the intake. Step 9: Install the Sinister blue intake block off with the supplied bolts. Ensure that both O-rings are fully seated. (Image 6) Step 10: Remove the heat shield from the EGR bypass. The heat shield is held in place by three 10mm nuts and two 8mm bolts. (Image 7) EGR Throttle Valve Cooler Delete Kit Image4 Image5 Image6 Image7 Step 11: With the heat shield out of the way remove the four 10mm bolts that secure the exhaust bypass in place. The exhaust bypass will get removed with the EGR servo. (Image 8) Step 12: Remove the five 10mm bolts securing the EGR servo mounting bracket in place. (Image 9) Step 13: Simultaneously remove the EGR servo (still attached to the mounting bracket) and the exhaust bypass (bolts removed in step 11) from the vehicle. Step 14: Remove the crankcase breather tube that runs over the EGR cooler. Also, disconnect the two coolant lines running to the EGR cooler. Be sure to remove the O-ring from the fitting on the engine block. (Image 10) Step 15: Remove the four 10mm EGR cooler mounting bolts. (One of which is circled in image 10) Step 16: Remove the two 15mm nuts connecting the EGR cooler to the exhaust manifold near the fire wall. Step 17: Remove the V-band clamp that is connecting the EGR cooler and the exhaust crossover elbow. (Image 11) Note: Image shown with the V-band clamp removed. EGR Throttle Valve Cooler Delete Kit Image8 Image9 Image10 Image11 Step 18: Remove exhaust crossover elbow that is held in place by two 15mm nuts. Install the small exhaust block off plate (lmage 12) Note: The block off that is not pre-drilled willbe installed in place of the exhaust crossover elbow. Step 19: Remove the EGR cooler, this can be done by pulling the cooler up and out towards the front of the vehicle. Step 20: Remove EGR cooler mounting bracket by unbolting the two 14mm bolts that bolt directly to the engine. (lmage 13) Note: The bolt heads are not visible in the image, however the arrows give a general idea of where the bolts are through the mounting bracket. Step 21: Install the other exhaust block off plate, reusing the factory hardware. The block off with the pre-drilled port will be installed on the back side of the exhaust manifold. (lmage 14) Step 22: Re-install the crankcase breather tube. EGR Throttle Valve Cooler Delete Kit Image13 Image14 Image15 EGR Throttle Valve Cooler Delete Kit TECHNICAL SUPPORT: email us service@spelabautoparts.com www.spelabautoparts.com