Installation Guide for Sun-Tek models including: Sun-Tek, CMG

Orlando, FL 32824 (407) 859-2117 www.Sun-Tek.com MODEL CMG

LIGHT TUNNEL INSTALLATION INSTRUCTIONS For homes with an attic, it is necessary to build a tunnel between skylights and ceiling. The tunnel walls may be straight, or flared for extra light and architectural appeal. ... 3/30/2021 2:58:31 PM ...

instructions.”) installation instructions insulated glass series failure to follow recommended installation procedures may void warranty ... 3/30/2021 2:58:31 pm ...


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022885627639 install
Sun-Tek Manufacturing, Inc. 10303 General Drive Orlando, FL 32824 (407) 859-2117 www.Sun-Tek.com CustomerService@sun-tek.com

INSTALLATION INSTRUCTIONS INSULATED GLASS SERIES
MODEL CMG
Use on any type roof (curb required)

SIZE INFORMATION

Finished

Opening

Size

(½" Drywall

Code Roof Opening Dimension)

Curb Outside Dimension

Fits on Center Spacing

Fastener Schedule

SKYLIGHT TO CURB CURB TO DECK

#12 x 2" Phillips Pan #10 x 3½"

Head Screws

Deck Screws

Short Long Short Long

Side

Side Side Side

(Per) (Per) (Per) (Per)

1725 14½" x 22½" 13½" x 21½" 17½" x 25½" 16"

2

3

2

3

1733 14½" x 30½" 13½" x 29½" 17½" x 33½" 16"

2

3

2

3

CURB O.D.

1749 14½" x 46½" 13½" x 45½" 17½" x 49½" 16"

2

2525 22½" x 22½" 21½" x 21½" 25½" x 25½" 24"

3

2533 22½" x 30½" 21½" x 29½" 25½" x 33½" 24"

3

2549 22½" x 46½" 21½" x 45½" 25½" x 49½" 24"

3

3333 30½" x 30½" 29½" x 29½" 33½" x 33½" 16" or 32" 3

3349 30½" x 46½" 29½" x 45½" 33½" x 49½" 16" or 32" 3

4949

46½" x 46½"

45½" x 45½" 49½" x 49½"

16", 24" or 48"

4

4

2

4

3

3

3

3

3

3

4

3

4

3

3

3

4

3

5

4

5

5

Finished Opening

Roof Opening

You will need: · hammer · keyhole saw · skill saw · nails · drill

· utility knife · tape measure · chalkline or straight edge · trowel or caulk gun

· 2 x 4's

For Light Tunnel: RECOMMENDED SEALANTS: · 8 or 10 penny nails · 100% Silicone · plywood or drywall · (or equivalent) Butyl
rubber sealant/caulk

FAILURE TO FOLLOW RECOMMENDED INSTALLATION PROCEDURES MAY VOID WARRANTY
Check local building codes for glass requirements. · Please read instructions completely before beginning. · Deck and roofing felt should already by installed.
All installation information is supplied in good faith, but without recommendation to its use. No guarantee of the results of any use of this information is to be implied, since conditions of use are beyond our control. Please consult local building codes for compliance before installing.
1 To properly position skylight between trusses/rafters, locate the roof opening from the underside of the decking. (If this area is not accessible, locate the ceiling joists from inside the house, mark opening in ceiling (a-c), and cut ceiling opening. Then follow steps below for roof opening.) a) measure distance between trusses/rafters and mark center point. b) to center skylight, measure one-half of appropriate roof opening to each side of center point and mark. c) using the side marks as a guide, mark corners by drilling holes or driving nails through roof.
2 Remove shingles 6 - 8" out from roof opening. 3 Cut roof opening (snap a chalkline from corner to corner, or draw line with a straightedge.) 4 Frame roof opening:
a) cut two 2 x 4's to fit the actual distance between trusses/rafters and nail into place. b) cut two 2 x 4's to the exact length of the roof opening and nail to the trusses/rafters. c) if applicable, cut ceiling opening and build tunnel framing. (See "Light Tunnel Installation
Instructions.")
5 Build curb:
a) Construct curb with 2 x 4's, 2 x 6's, etc. (depending on height desired or building code requirements). Curb should be minimum 3½" high. Be sure inside measurement of curb is the same as roof opening measurement.
b) Secure curb to roof. See fastener schedule and drawing.
6 Shingle roof up to bottom of curb. 7 Flash curb with Sun-Tek's preformed, pre-cut Step Flash Kit with one-piece head and sill - (not for use on metal roofs). Or use
galvanized sheet metal, aluminum, or copper. Metal should extend a minimum of 4" over shingles (on bottom side), then up sides of curb. Flashing should be flush with curb top.
2581 - 1/21

8 Shingle up sides and across the top. 9 Position the skylight over the curb with the "THIS EDGE DOWN" label at the lowest side of the curb. Center the skylight over the
curb, making sure the foam gasket is in contact with the top of the curb. As the fasteners, , are being attached to the curb, push down on the frame just above the fastener to insure the gasket is compressed to form a good seal. Use the #10 x 2" screws, provided. Continue attaching the remaining fasteners in the same manner. All fastener installation holes provided must be used.

LIGHT TUNNEL INSTALLATION INSTRUCTIONS For homes with an attic, it is necessary to build a tunnel between skylights and ceiling. The tunnel walls may be straight, or flared for extra light and architectural appeal. It's very easy to increase the tunnel size along the length of the ceiling joists. As long as no roof-supporting members are cut, no special framing is needed. While it is possible to flare the tunnel in all directions, if support members are cut, special framing will be required for structural support. In this case you must consult a qualified building professional to insure proper and safe results.
1 After roof and ceiling openings have been framed, measure distance (at each corner of roof opening) between rafter/ truss and ceiling joist.
2 Using these four measurements, cut 2 x 4 lumber for vertical support members (two per corner). 3 In each corner, nail vertical support members into place at right angles to each other. 4 Measure, cut, and nail tunnel walls into place. Suggestions for lining tunnel:
- use drywall, tape corners, and paint white using regular or texture paint. (Texture paint alone will hide and fill untaped joints, but in time, cracks may appear in corners.) - use prefinished paneling with molding in corners. - line the tunnel with cedar, pine, or a wood to coordinate with your decor. - for special effects, try painting the tunnel a striking accent color, or use mirrors or wallpaper on tunnel walls. 5 Caulk the slight gap between the tunnel walls and skylight base. 6 Finish off tunnel at ceiling with molding, or blend edges into ceiling with texture paint. 7 Be sure to wrap the exterior of the tunnel with insulation for energy savings.

INSULATED GLASS SKYLIGHT LIMITED WARRANTY

Sun-Tek Manufacturing, Inc. ("Sun Tek") 10303 General Drive, Orlando, Florida 32824, (407) 859-2117, warrants this Skylight on the following terms and conditions: A. Warranty Coverage: This warranty applies to both the original purchaser and first consumer-owner of a Skylight

made by Sun-Tek. B. Warranty Duration: This warranty shall remain in effect for a period of twenty (20) years after the date the Skylight is purchased or the date the Skylight is delivered to the first consumer-owner, whichever is later. During the first ten (10) years of this warranty

period, Sun-Tek Industries covers 100 percent of all material cost for the entire unit. After 10 years following the initiation of this warranty, Sun-Tek Industries will cover a pro-rated portion and issue a credit as follows:

Years

Coverage

11 to 13

75 percent

14 to 16

50 percent

17 to 20

25 percent

This 20-year limited warranty applies to glass series skylights only for skylights manufactured after January 1, 1998. For products manufactured before January 1, 1998, the warranty period is 10 years.

C. Warranty Application: This warranty applies only to the materials and fabrication of the Skylight and does not apply to any defect or damage caused by improper use, improper installation, improper care or accident. Glass breakage is not covered. D. Performance by Sun-Tek:

During the warranty period, Sun-Tek will provide free of charge an equivalent new skylight (or component thereof) for one found to be defective in material or workmanship. Shipping costs of such replacements are not the responsibility of Sun-Tek. Sun-Tek will not be responsible

for any costs of removal or re-installation. Condensation or damaged caused by condensation is not covered under this warranty. E. Validation Procedure: To obtain performance under this warranty, the purchaser must: (1) On installed skylights, contact Sun-Tek for instructions

before removing skylight. Removal of skylight from roof before inspection will void warranty. (2) Notify Sun-Tek in writing of any claim within thirty (30) days after the defect is discovered; and (3) Sun-Tek or its authorized agents must examine high quality installed photographs

of the subject skylight and determine to its satisfaction whether the defect is covered by this warranty, ; and (4) Present a copy of the receipt as proof of purchase. F. Implied Warranties: IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTIES PROVIDED HEREIN. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not

apply to you. G. Incidental or Consequential Damages. SUN-TEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING BUT NOT LIMITED TO LOSS OF TIME OR REVENUE, GASOLINE, TELEPHONE, OR OTHER EXPENSES.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. H. Exclusive Warranty: THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES. This warranty gives you

specific legal rights. You may have other rights which vary from state to state.



References

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