Broilmaster PREMIUM GRILLS

Important Information

⚠️ WARNING: Follow the instructions in this manual for proper installation and maintenance of the grill. Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency, or the gas supplier.

⚠️ WARNING: FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any appliance.

❗ CAUTION: Parts may have sharp edges. Wear leather work gloves and handle parts carefully during unpacking, assembly, and installation.

Grill Location

This grill is designed for outdoor use only. Never operate your grill in any building, garage, or other enclosed area, recreational vehicle, or boat. Never operate your grill under any combustible materials, such as carports, covered porches, awnings, or overhangs.

❗ CAUTION: Keep the sides of the grill at least 16 inches from any combustible material. Keep the back of the grill at least 18 inches from any combustible material. Placing a hot grill too close to a building or other combustible material may lead to fire, property damage, or personal injury. Combustible materials include fences, patio furniture, and your home. Keep the area around the grill clear to ensure proper ventilation.

⚠️ WARNING: Do not install or operate this grill where gasoline or other flammable materials are used or stored. Failure to comply with this warning could result in explosion or fire causing property damage or personal injury.

Gas Type

The type of gas required for your grill can be determined from the product identification label located on the grill's control panel. Questions regarding different types of gases should be directed to your local gas supplier.

❗ CAUTION: Never use Liquid Propane (LP) gas in a grill designed for Natural gas, or Natural gas in a grill designed for Liquid Propane gas. Questions regarding different types of gases should be directed to your local gas company.

Connection Requirements

Broilmaster natural gas grills are not equipped with pressure regulators. Your gas grill operates at a manifold pressure of seven inches water column. Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet of the stainless steel flex tube assembly. The gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use. Connect your grill using the twelve-foot flexible hose with a quick disconnect fitting (available for purchase from your Broilmaster dealer).

❗ CAUTION: The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any system pressure testing at test pressures in excess of 1/2 PSIG.

❗ CAUTION: The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

Cleaning

The exterior of your cart may be cleaned with hot water and mild detergent as needed. Stainless steel surfaces may be cleaned with a spray-on stainless steel cleaner available at most hardware stores. Important: Do not use harsh or abrasive cleaners! Your cart or post has a highly polished surface and may be easily scratched.

Periodic Inspection and Maintenance

Periodic inspections and maintenance are essential. All Broilmaster Grill products eventually wear due to environment, contaminants, corrosion, or aging. Inspect all components at least twice per year and replace any that show wear. If any parts are damaged or missing, you may order parts from your local Broilmaster dealer. Please refer to the Parts Diagram and Parts List sections of this manual for more detailed information.

Tools Required

The following tools are typically required for assembly:

• Wrenches: 3/8", 7/16", 3/4"
• Phillips head screwdriver
• 5/16" socket for deck mount (if applicable)

❗ CAUTION: Parts may have sharp edges. For your safety, wear leather work gloves and handle parts carefully during unpacking and assembly.

Cart Parts Diagram

The following components make up the cart:

• REAR PANEL (B101714)
• TANK RETAINER BRACKET (B101760)
• LEFT PANEL (BB101772)
• BASE ASSEMBLY (B101690)
• CASTER WITHOUT BRAKE (B063103) x2
• CASTER WITH BRAKE (B063104) x2
• GREASE DRIP TRAY (B060337)
• FLEX HOSE (B101900)
• COUPLING (B101831)
• STIFFENER BRACKET (B101752) x2
• IGNITOR HEAT SHIELD (B101752)
• STABILIZING BRACKET (B101771) x2
• HEAT SHIELD (B101709)
• HINGE ASSEMBLY (B101786)
• MAGNET (B101761)
• RIGHT PANEL (B101691)
• DOOR WITH HANDLE (B101691)
• DOOR HANDLE (B101762)

Cart Hardware Pack (B102003)

The hardware pack contains the following items:

• PHILLIPS PAN HEAD SCREW, SS, 1/4-20 X 3/4 (B072217) (23)
• PHILLIPS PAN HEAD SCREW, SS, 1/4-20 X 1-1/4 (B100113) (5)
• PHILLIPS TRUSS HEAD SCREW, SS, 10-24 X 3/8 (B100130) (4)
• HEX NUT, SS, 1/4-20 (B076331) (15)
• KEPS NUT, SS, 10-24 (B073967) (1)
• WING NUT, 1/4-20 (R1123) (1)
• DOOR SPACER (B101758) (1)
• LOCK WASHER, 1/4 ID X 1/2 OD (B076333) (22)
• FLAT WASHER, SS, 1/4 ID X 5/8 OD (B076332) (4)
• SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 (R4059) (2)
• SNAP BUSHING, STAR (R882) (1)
• CABLE CLIP (B101996) (1)

Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hardware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware pack part number.

Assembly Instructions

Please read this entire manual before assembling your Broilmaster Grill Accessory.

Before You Begin

Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly. For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first. If you purchased an accessory with your Broilmaster, follow the instructions provided.

Patio Mount Cart Only (Pages 9-10)

If mounting the cart to a deck, start here. Place the Base Assembly on the work surface with casters facing up. Remove the four screws securing each caster and retain for possible future use. Repeat steps for remaining three casters. Use three deck screws of at least 2-1/2 inches (Not Included) in length to fasten Base Assembly to deck. The screws used should protrude at least 3/4 inch into the deck.

Cart Walls Assembly (Page 11)

Attach the Left and Right Panels to the Rear Panel using Phillips Pan Head Screws (B072217), Hex Nuts (B076331), Keps Nuts (B073967), and Lock Washers (B076333). A clip installed in the upper left corner is used to route the gas line. Be careful when handling parts, as they may contain sharp edges; work gloves are recommended. Remove protective plastic covering.

Attach Walls to Base (Page 12)

Install all six screws before tightening. After tightening the Base Assembly screws, tighten the nuts and screws from the previous step. Use Phillips Pan Head Screws (B072217) and Lock Washers (B076333).

Install Stabilizing Bracket (Page 13)

Secure the Stabilizing Bracket to the Cart Assembly using Phillips Pan Head Screws (B072217), Hex Nuts (B076331), and Lock Washers (B076333). Do not tighten yet.

Install Ignitor Shield (Page 14)

Attach the Ignitor Shield using Phillips Pan Head Screws (B072217), Hex Nuts (B076331), Snap Bushing (R882), and Lock Washers (B076333).

Install Stiffener Brackets (Page 15)

Place Stiffener Brackets under the ledges of the Stabilizing Bracket and Rear Panel. Secure using Phillips Pan Head Screws (B072217), Hex Nuts (B076331), and Lock Washers (B076333).

Secure Left and Right Panels to Rear Panel (Page 16)

Connect the Left and Right Panels to the Rear Panel using Phillips Pan Head Screws (B072217), Hex Nuts (B076331), and Lock Washers (B076333).

Install Door (Page 17)

Steps involve placing a plastic spacer on the cart base peg, placing the door on the peg, attaching the hinge assembly to the door and stabilizing bracket, and snapping the magnet into the right panel. Before tightening screws, align the door so it moves freely. Use Phillips Pan Head Screws (B072217).

Attach Bottom Casting to Cart (Page 18)

Attach the bottom casting to the cart using Phillips Pan Head Screws (B100113) and Flat Washers (B076332).

Heat Shield Placement (Page 19)

Slide the Heat Shield over the knurl nut on the Left Panel and swing it into place. The Rear Tabs on the Heat Shield will fit into the Upper Row of Louvers. Secure the Heat Shield to the Stabilizing Bracket with four self-drilling screws (R4059). Break out a rectangle if the Cart is to be used with a Q3X Series Grill.

Attach Hose & Coupling (Page 20)

Attach the included flex hose to the fitting on the Burner Control Valve mounted on the Control Panel. Attach the included coupler and your Regulator Hose (LP) or Supply Line (LP or Natural) to the flex hose. Tighten this connection with a wrench. Route hose through the Cable Clip at the rear inside of the Cart. The included Flex Hose and Coupler must be used with PSCB carts.

Tank Retainer and Grease Drip Tray Installation (Page 21)

Install the Tank Retainer using a Phillips Pan Head Screw (B100113), Wing Nut (R1123), and Lock Washer (B076333). The Grease Drip Tray must be emptied periodically.

Grill Maintenance History

A table is provided to record maintenance performed on the grill. Columns include Date and Maintenance Performed.

Master Parts Distributor List & How to Order Repair Parts

To order parts under warranty, contact your local Broilmaster dealer. To order parts after the warranty period, contact your dealer or one of the Master Parts Distributors listed. The current list is also available at www.broilmaster.com.

Master Parts Distributors:

• Dey Distributing: 1401 Willow Lake Boulevard, Vadnais Heights, MN 55101. Phone: 651-490-9191, Toll Free: 800-397-1339. Website: www.deydistributing.com. Parts: Heater, Hearth and Grills.
• East Coast Energy Products: 10 East Route 36, West Long Branch, NJ 07764. Phone: 732-870-8809, Toll Free: 800-755-8809. Website: www.eastcoastenergy.com. Parts: Heater, Hearth and Grills.
• Victor Division of F. W. Webb Company: 200 Locust Street, Hartford, CT 06114. Phone: 860-722-2433, Toll Free: 800-243-9360. Websites: www.fwwebb.com & www.victormfg.com. Parts: Heater, Hearth and Grills.
• Able Distributors: 2501 North Central Avenue, Chicago, IL 60639. Phone: 773-889-5555, Toll Free: 800-880-2253. Website: www.abledistributors.com. Parts: Heater.

How to Order Repair Parts:

Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. For warranty parts, proof of purchase is required. When ordering parts, obtain the Model Number and Serial Number from the name plate on your equipment, then determine the Part Number and Description from the parts list. Do not order standard hardware items like bolts, screws, washers, or nuts; they can be purchased locally.

Your Broilmaster Premium Gas Grill is identified by model number, serial number, and gas type on a product identification label located on the grill's control panel. Complete the following for future reference:

Model Number / Dealer: ____________________ Part Description: ____________________

Serial Number / Dealer Phone Number: ____________________ Part Number: ____________________

Type of Gas (Propane or Natural): ____________________

Contact Information

Broilmaster is a registered trademark of Empire Comfort Systems, Inc.

918 Freeburg Ave.
Belleville, Illinois 62220

Visit our web site at www.broilmaster.com

For general product questions, e-mail: info@empirecomfort.com

For service or repair questions, please contact your dealer.