Intelligent Cleaning Equipment (ICE)
Instruction Manual for ICE models including: iE410, iE410 Self-Contained Carpet Extractor, Self-Contained Carpet Extractor, Carpet Extractor, Extractor
Operator & Parts Manual. Self Contained Extractor. www.ice4usa.com. 6210149U REV.01(04-2022) iE410
File Info : application/pdf, 24 Pages, 2.55MB
DocumentDocumentwww.ice4usa.com Operator & Parts Manual iE410 Self_Contained Extractor 6210149U REV.01(04-2022) TABLE OF CONTENTS SAFETY PRECAUTION. . . . . . . . . . . . . . . . . . . . . 2 M A C H I N E S E T- U P. . . . . . . . . . . . . . . . . . . . . . 3 MACHINE OPERATION. . . . . . . . . . . . . . . . . . . .3-4 MACHINE MAINTENANCE & STORAGE . . . . . . . . . . . . . . . . . . . .5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . .6 MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-19 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 WEAR & TEAR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 ICE iE410 1 SAFETY PRECAUTION OPERATOR Carefully read and understand this manual before operating this machine. This machine must be grounded! This machine shall be grounded while in use to protect theoperator from electric shock. Grounding provides a path of least resistance for electric current. This machine is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not remove the ground pin under any circumstances. This machine is for use on a nominal 120-volt circuit and has a grounding plug that resembles the plug illustrated in Figure. Make sure that the machine is connected to an outlet having the same configuration as the plug. No adapter should be used with this machine. This machine is intended for commercial use. It is constructed for use in an indoor environment and is nor intended for any other use. Use only recommended accessories. 1. Do not operate machine: Unless trained and authorized. Unless you have read and In flammable or explosive areas. understand the operators manual. With a damaged cord or plug With the use of extension cords. If not in proper operating condition. In outdoor areas and standing water. 2. Before operating machine: Make sure all safety devices are in place and operating properly. 3. When using machine: Do not run machine over cord. Do not pull cord around sharp edges or corners. Do not handle plug with wet hands. Report machine damage or faulty operation immediately. 4. Before leaving or servicing machine: Turn off machine. Do not pull machine by cord or plug. Do not unplug by pulling on the cord. Do not stretch cord. Keep cord away from heated surfaces. Unplug cord from outlet. 5. When servicing machine: Unplug cord from outlet. Use manufacturer supplied or approved replacement parts. To avoid electrical shock,please replace the power cord immediately if any damage is being detected. The replacement must be performed only by an authorized person or by our customer service center. 2 ICE iE410 SELF-CONTAINED EXTRACTOR SET-UP OPERATOR Read operators manual thoroughly prior to operating or servicing this machine!!! Carefully check the shipping carton for signs of damage. Report any carton damage to carrier immediately. Check carton contents to ensure carton is complete. Contact your ICE distributor if anything is missing. Contents: - Carpet Extractor - 50' extension power cable Read operators manual thoroughly prior to operating or servicing this machine!!! 1. Using a hose or bucket, fill tank with a maximum of 10 gallons of hot water. 2. Add distributor recommended cleaning solution. Do not use flammable liquids or operate machine in or near flammable liquids or vapors!!! 3. Connect the supplied extension power cable to the machine. Plug cord into a grounded wall outlet. (see grounding instructions) 4. Drop the brush head to the floor with the foot release pedal on the back of the machine. MACHINE OPERATION PRIOR TO EXTRACTING CARPETS 1. Inspect power cable and extension cable for damage. Replace cable if damage is found. 2. Vacuum carpet to remove debris prior to extracting carpet. CARPET EXTRACTING 1. Turn on vacuum / pump switch. NOTE: Solution will only spray when the brush / spray button is pushed. 2. To start cleaning, push the brush / spray button and begin to pull the machine backwards. NOTE: For best cleaning results, pull back on the machine at a pace of approx. 10 feet in 15 seconds. 3. Release brush / spray button at the end of the path, and continue to pull machine back for another 12 inches to pick up excess solution. 4. Tip machine back onto the transport wheels and push forward to begin next path. 5. During pickup, the float shut-off will automatically prevent water from entering the recovery tank once the recovery tank is full. ICE iE410 3 OPERATOR NOTE: If foam develops in the recovery tank during vacuuming, use de-foamer chemical to help eliminate the foam. Foam will not activate the float shut-off, and therefore, may cause vacuum motor damage. OPERATING HINTS 1. Overlap cleaning path by approx. 2 inches 2. Work away from power outlet and power cable in order to avoid damage to the power cable. 3. Continually check for foam buildup in recovery tank. Use a distributor recommended foam control solution. NOTE: Excessive foam buildup will not activate the float shut-off and may cause damage to the vacuum motor. 4. Repeat extraction path on heavily soiled areas. 5. If brush stops spinning, there may be an obstruction in the brush. Unplug the power cable, raise the brush off the floor and check for an obstruction. Check & reset the brush circuit breaker located on the control housing. 6. When recover of the dirty solution ends, or the solution tank is empty, you must drain the recovery tank. (see TANK DRAINING) USE OF ACCESSORY TOOLS NOTE: Prior to cleaning upholstery, be sure to read cleaning instructions provided by the manufacturer. 1. Disconnect black vacuum hose off the back right side of the machine. Connect accessory vacuum hose to area where the standard vacuum hose was removed. 2. Connect accessory solution hose to brass quick connect coupler located on the back of the machine. 3. Connect accessory tool to solution and vacuum hoses. 4. Turn on vacuum / pump switch. 5. Operate accessory tools as needed. 6. When cleaning is completed, relieve water pressure from solution lines by turning off vacuum / pump switch and then squeeze trigger for 4 seconds. DRAINING TANKS DRAINING SOLUTION TANK 1. To drain any remaining water from the solution tank,pull the solution tank level hose off the hose fitting. 2. Drain dirty solution into floor drain. 3. Reattach the hose to the hose fitting. DRAINING RECOVERY TANK 1. Turn off machine, unplug and remove power cable. 2. Unhook drain hose off the back of the machine and remove drain hose stopper. 3. Drain dirty solution into floor drain. 4. Replace drain hose stopper and reattach hose to back of machine. 4 ICE iE410 OPERATOR MACHINE MAINTENANCE To keep the machine performing well for many years, please follow the following maintenance procedures. Always confirm that the machine is unplugged prior to performing any maintenance or repairs!!! DAILY MAINTENANCE 1. When cleaning operation is complete for the day, drain and rinse the recovery tank thoroughly with clean water. 2. Remove remaining solution from solution tank. 3. Remove float shut-off (ping pong ball in cage) from recovery tank and clean with water. 4. Remove and inspect spray jets. If necessary, clean jets in acetic acid solution. Do not clean brass jets with a pointed object, as it will damage the jets. 5. Check brush assembly & remove any debris or carpet fibers. 6. Check pick up head and remove any debris or carpet fibers. 7. Check condition of the stainless steel pickup shoes on the pickup head. The shoes must contact the floor for the whole length of the pickup head. Replace as necessary. 8. Clean machine with a nonabrasive cleaner. 9. Inspect power cable for any damage. Replace if necessary. MONTHLY MAINTENANCE 1. Flush pump & plumbing with an acetic acid solution to dissolve any chemical buildup. Mixing Instructions: a) Premix 16 oz. or an acetic acid solution with 2 gallons of water and pour into solution tank. b) Turn vacuum / pump switch on c) Put machine head over floor drain and operate machine for 50 seconds. d) Shut machine down and allow remaining solution to sit in machine overnight. e) The following day, spray out remaining solution and flush system again with 3 gallons of clean water. 2) Inspect machine for water leaks. 3) Lubricate wheels with a water resistance lubricant. MACHINE STORAGE 1. Prior to storing the machine, ensure the solution and recovery tanks are clean and empty of any solution. 2. Store machine in upright position in a dry area, with the brush head off the floor. 3. Remove recovery tank clear lid to allow for air circulation. If you are storing the machine in an area which can freeze, be sure both tanks and the solution plumbing are empty of all water and dry! ICE iE410 5 OPERATOR BASIC TROUBLESHOOTING PROBLEM CAUSE SOLUTION M a c h i n e d o e s n ' t Not plugged in to power source Plug into a grounded outlet work Faulty power cable Contact ICE Distributor Faulty extension power cable Replace with new extension power cable Building circuit breaker tripped Reset circuit breaker Solution pump not Vacuum / pump switch not on Turn on switch working Vacuum / pump switch faulty Contact ICE Distributor Faulty solenoid Contact ICE Distributor Faulty solution pump Contact ICE Distributor Pump overheated Determine cause and allow 30 minutes for pump to cool Loose or broken wiring Contact ICE Distributor Vacuum motor not Vacuum / pump switch not on Turn on switch working Vacuum / pump switch faulty Contact ICE Distributor Vacuum motor thermal overload Check for obstruction and allow tripped 30 minutes to cool Faulty vacuum motor Contact ICE Distributor Worn carbon brushes Contact ICE Distributor Loose or broken wiring Contact ICE Distributor Poor pick up Air leaking around clear recovery Ensure recovery lid is firmly lid tightened Clogged float shut-off Remove float shut-off and clean off debris Float shut-off is activated Drain recovery tank Loose drain hose stopper Ensure stopper is securely in place Loose vacuum hose connections Ensure vacuum hose connections are tight Defective vacuum hose Replace vacuum hose Loose vacuum hose cuffs Ensure cuffs are secure to the hose Damaged or loose pickup head Contact ICE Distributor shoes Pulling machine too fast Slow down cleaning operation U n e v e n o r n o Solution tank is empty or low Fill solution tank solution spray Vacuum / pump switch not on Turn on switch Dirty or plugged spray tips Clean or replace spray tips Improper spray tip size or spray Contact ICE Distributor angle Worn spray tips Contact ICE Distributor Faulty solution pump Contact ICE Distributor Plugged solution tank filter Clean or replace filter Pinched or kinked solution hose Check for obstructions and kinks and reroute or replace if needed 6 ICE iE410 OPERATOR MACHINE COMPONENTS 1. Vacuum/Pump ON/OFF switch 2. Brush circuit breaker 3. Brush/spray ON/OFF switch 4. Drain hose 5. Accessory tool solution hookup 6. Brush raise and lower foot pedal 7. Spray jets 8. Brush assembly 9. Pickup head 10. Solution tank fill port 11. Clear dome 23 1 11 4 10 5 6 9 ICE iE410 7 8 7 OPERATOR 8 ICE iE410 PARTS LIST DIA PART NO NUMBER DESCRIPTION 1 2320216 Clear Dome 2 2320218 Gasket,Clear Dome 3 2320217 Rubber Hinge 4 1421409 Washer,Plain,4.3X9X0.8 5 1321210 Screw, Ph, St4 X10 6 1221410 Screw, Ph, M4 X10 7 6210109 Bend, Tube 8 6210104 Coupler 9 6210103 Gasket,Coupler 10 6210108 Elbow 11 6210114 Coupler,Vac Hose 12 2230131 Plug, Serial number:000000-001234 6210705 Drain Hose, Serial number:000000-001234 13 8011030 Drain Hose,Serial number:001235-102323 8011040 Drain Hose,Serial number:102324- 14 6210113 Vac Hose 15 1962050 Clamp, Hose 2" 16 1021616 Hex Bolt M6 X 16 17 1422616 Washer, Lock, SST, Ø6 18 1421617 Washer, Plain, 6X16X2 19 6150712 Clamp, Cord 20 6210503 Rocker Switch 21 6210502 Push Button Switch 22 6210504 Circuit Breaker, 2A 23 1221512 Screw, M5X12, PH 6210111 Clamp, Drain Hose,Serial number:000000-102704 24 6210120 Clamp, Drain Hose,Serial number:102705- 25 6210125 Warning Decal 26 6210501 Switch Housing 27 4020310 Strain Relief 28 6210518 Power Cord 29 6210505 Elbow Corrugated Tubing Fitting 30 6210506 Corrugated Tubing 31 6210136 Barb, Right Angle 32 6210135 Tubing 33 6180163 Barb, Hose 34 6180126 Nut, Coupling 35 6120667 Washer, Lock, Internal Toooth 36 6160509 Gasket, Solution, Intake 37 6120276 Washer, Plain ICE iE410 OPERATOR NO REQ'D 1 1 1 4 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 9 PARTS LIST DIA PART NO NUMBER 38 6180125 Coupling 39 6110411 Strainer, Line 40 1962025 Clamp(16-25) 41 4010316 Logo 42 6210101 Solution Tank 43 6210107 Filter 44 1321310 Screw, ST4.8X9.5 45 6210102 Recovery Tank 46 8111015 Float, Shut-off 47 2320220 Bend 48 8014043 Cord Wrap 49 6210519U Power Cord 50 6210508 Circuit Breaker, 17A 51 6210112 Coupler 52 1962053 Clamp(40-64) 53 2320415 Warning Decal DESCRIPTION OPERATOR NO REQ'D 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 10 ICE iE410 OPERATOR ICE iE410 11 PARTS LIST DIA PART NO NUMBER DESCRIPTION 1 6180208 Coupler, Quick Connect 2 1421428 Washer, Plain ,Ø14XØ32X1.5 3 6180115 Elbow, Strect, 45° 4 6180128 Barb, Hose 5 1962016 Clamp, Hose 3/8" 6 1884001 Solution Hose, 3/8" 7 6210607 Barb,Hose 8 6210604U Solution Solenoid, 120V/60HZ 9 6210606 Connector, Three-way 10 6210603 Connector 11 6210602 Barb, Pump 12 6210601 Mounting Frame, Pump 13 6150195 Pump,115V,100PSI 14 2310116 Gasket, Vac Motor 15 2310135 Vac Motor,3-STAGE 120V (With terminal) 16 1421617 Washer, SST,Plain,Ø6XØ16X2 17 6180210 Bend, Nylon, Pump 18 2310122 Stud 19 1914300 Tie, Cable 20 2320208 Acoustic Insulation Pipe 21 1123608 Nut,Lock,SS,M6 22 1121605 Nut,SST,M6 23 1421622 Washer,Plain,Ø8XØ28X3 24 1422616 Washer, Lock, Ø6 25 8111020 Cable 26 6210105 Spacer 27 1222515 Screw, FH, M5X15, SST 28 6160406 Hinger,SST 4" 29 1222520 Screw,FH,SST, M5X20 30 1221616 Screw,SST,PH,M6X16 31 1962050 Clamp, Hose 2" 32 1421515 Washer,SST,PLAIN,Ø5XØ15X1 33 1422513 Washer, Lock, Ø5 34 1121505 Nut,SST,M5 35 6210140 Carpet Pick-up Tool 36 6210407 Spring 37 6210400U Mounting Base Assy, Brush 38 6210110 Shoulder Screw 39 6210130 Clamp 12 OPERATOR NO REQ'D 1 2 1 2 6 1.39m 1 1 1 1 1 1 1 1 1 11 1 3 1 1 3 4 2 7 1 2 8 2 6 2 1 10 10 6 1 1 1 2 1 ICE iE410 PARTS LIST DIA PART NO NUMBER DESCRIPTION 40 1221416 Screw, RHM,M4X16,SST 41 2320403 Strainer 42 1221425 Screw, RHM,M4X25,SST 43 1123406 Nut, Nylon, Insert, M4 44 6210106 Spacer 45 1021640 Screw, M6X40,Hex 46 6210305 Bracket, Foot Step 47 1221515 Screw, RHM, M5X15, SST 48 1123507 Nut, Lock, SST, M5 49 2320209 Foot Step 50 1021625 Screw, RHM, M6X25, SST 51 2320312 Washer,Wheel,Al 52 1421132 FLAT WASHER Ø13×Ø32×1.5 53 2320223 Wheel,10" 54 1021616 HEX BOLT M6 X 16 55 1113304 Kep nuts, M4 56 1221530 Screw,RHM,M5X30,SST 57 6210200 Bottom Plate Assy 58 6210505 Elbow Corrugated Tubing Fitting 59 1221617 Screw,SST,PH,M6X17(NYLOCK) OPERATOR NO REQ'D 1 1 1 2 4 1 1 4 4 1 2 2 2 2 2 5 4 1 1 2 ICE iE410 13 OPERATOR 14 ICE iE410 PARTS LIST DIA PART NO NUMBER 1 6210403 2 6210423 3 1422513 4 1121505 5 1221530 6 1221525 7 6210407 8 1221514 9 1421515 10 6210401 11 6180128 12 6140330 13 6210422 14 6110421 15 6210435U 16 6210433 17 6210431 18 1221512 19 1513520 20 6210412 21 6210417 22 6210414 23 6210406 24 6210404 25 1611629 26 1632512 27 6210411 28 6210413 29 6210416 30 1521408 31 6210415 32 6210402 33 6210432 34 6210426 35 6180574 36 6210425 37 6210436 38 1421617 39 1422616 40 1121605 41 2320403 42 6210408 43 6160515 44 6210410 45 1534405 DESCRIPTION Lift Bar Rectifier Washer Lock SST Ø5 Nut SST,M5 Screw SST PH M5X30 Screw, PH,SST,M5X25 Spring Screw PH SST M5X14 Washer PLAIN Ø5XØ15X1 Mounting Base Brush Barb Hose Insert Sprayer Body Sprayer Body Strainer Motor, 120V Gasket Bottom Plate Screw BH M5X12 SST Screw FH SST M5X20 Brush Gasket Frame Brush Gasket Plate Bearing Seal Shaft Brush Axle Pulley Spacer Screw Hex Socket Driven Pulley Belt Driving Pulley Caps,Nozzle Bodies Tip-Nozzle, Spray,SST 110 Adapters Mounting Bracket,Motor Washer,SST,Plain,Ø6XØ16X1.5 Washer, Lock, Ø6 Nut,SST,M6 Strain Relief Power Cord Gasket Brush Assembly Screw Hex Socket ICE iE410 OPERATOR NO REQ'D 1 1 5 5 2 1 1 2 6 1 1 2 1 3 1 1 1 10 4 1 2 2 1 1 2 2 1 1 1 2 1 1 1 3 3 3 1 4 4 4 1 1 2 1 2 15 OPERATOR 16 ICE iE410 PARTS LIST DIA PART NO NUMBER 1 6140328 Upholstery Tool 2 6140327 Window, Hand Tool 3 1023806 Screw,5/16-18X5/8"L,HH 4 1421816 Washer, Plain, Ø8XØ16.5X1 5 6160531 Gasket 6 6180159 Nozzle, Spray Tip, 80º 7 6180105 Bushing, Brass 8 6180115 Elbow, Street, 45 Degrees 9 6110933 Trigger Valve 10 6180128 Barb, Hose 11 1962016 Clamp, Hose 3/8" 12 1884001 Solution Hose, 3/8" 13 6180241 Barb, Hose Mail Plug 14 6191559PMF Upholstery tool assembly DESCRIPTION OPERATOR NO REQ'D 1 1 1 1 1 1 1 1 1 1 2 0.18m 1 1 ICE iE410 17 OPERATOR 18 ICE iE410 PARTS LIST DIA PART NO NUMBER 1 6160215 Cuff 1 1/2" DESCRIPTION 2 1869338 Hose, Vacuum 3 6180103 Quick Disconnect Male Fitting 4 6180208 Coupler, Quick Disconnect 5 1884001 Hose, Solution,16"L 6 6210702 Complete hose assembly OPERATOR NO REQ'D 2 1 1 1 1 1 ICE iE410 19 OPERATOR TECHNICAL DATA Model iE410 Voltage 120V Power 1680W Current 14A Frequency 60Hz Solution Capacitor 10Gallon Recovery Capacitor 8Gallon Vacuum Motor 1200W Vacuum 3000mmH2O(120") Flow rate 2940L/Min(100CFM) Pump 100 P.S.I Brush Motor 150W Cleaning Path 16"(41CM) RPM 1/5P 1400RPM Length of Power cord 15M Weight 43KG Dimensions 92.9cm(L)X41.2cm(W)X89.5cm(H) 20 ICE iE410 Wiring Diagram iE410 OPERATOR ICE iE410 21 WEAR &TEAR PARTS DIA PART NO NUMBER 1 2320228 Wheel, 10" 2 6210412 Brush 3 6210402 Belt DESCRIPTION OPERATOR NO REQ'D 2 1 1 22 ICE iE410 CERTIFICATE OF QUALIFIED MODEL : SERIAL NO.: INSPECTOR: DATE : ICE Company Limited TEL : (+86) 769 8186 9000 FAX : (+86) 769 8186 3000