User Guide for Fronius models including: TRANSSTEEL 4000 PULSE, Synergic Welding Inverter, TRANSSTEEL 4000 PULSE Synergic Welding Inverter, Welding Inverter, Inverter

Quick Guide TransSteel 4000/5000 Pulse

TransSteel 5000 PULSE


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42,0426,0370,EA
TRANSSTEEL 4000/5000 PULSE
Quick Guide to Synergic Welding

1 Set the welding process
MANUAL STD SYNERGIC PULSE SYNERGIC
The parameters for the welding power can be set individually. When setting a welding power parameter, the remaining parameters are set automatically.

2 Set the filler metal and shielding gas

1 Steel/ER 70-120

2 CrNi/Stainless .030 0,8

3 CuSi /ER CuSi-A .035 0,9

CO2 100% A

4 AlMg/ER 5 xxx .040 1,0 Ar + 2-12% CO2 B

5 AlSi/ER 4 xxx .045 1,2 Ar + 13-25%CO2 C

6 Metal Cored .052 1,4 Ar + 2-8% O2 D

7 Self-shielded 1/16 1,6

Ar 100% E

8 SP

SP SP

SP F

Manual metal arc welding

1

2

3

3 Set the operating mode
25%CO2 C 2-8% O2 D Ar 100% E
SP F
2T 4T
2-step mode: for short weld seams, tacking work 4-step mode: for longer weld seams, high level of comfort Special 4-step mode: in addition to 4-step mode, offers settings for starting and final current
Settings for spot welding and stitch welding

4 Set the welding power Sheet thickness Welding current Wire speed
select desired parameter set desired parameter

5 Set the correction parameters

kJ

Arc length correction

Welding voltage

Pulse/dynamic correction

select desired parameter set desired parameter

Measuring the welding circuit resistance r
According to the Operating Instructions of the power source

Activating/deactivating the key lock

+

42,0426,0370,EA

002-05052022

Operating Instructions: www.fronius.com/transsteel

TRANSSTEEL 4000/5000 PULSE
Description of Setup Parameters

MIG/MAG Synergic Setup menu

+

2

1

1 Press and hold 2 Press

Gas pre-flow time Gas post-flow time Slope (2-step, special 4-step) Starting current (2-step, special 4-step) Final current (2-step, special 4-step) Starting current duration (2-step) Final current duration (2-step) Feeder inching speed Burnback effect Length of wire fed before the safety cut-out trips Spot welding time / interval welding time Interval pause time Interval Frequency (SynchroPulse) Delta wire feed (SynchroPulse) Upper arc length correction (SynchroPulse) Reset power source to factory settings 2nd menu level
Country-specific setting (metric/imperial) Synergic characteristics (EUr/US) Cooling unit control Cooling unit monitoring Welding circuit resistance Welding circuit inductivity Electrical energy of the arc Arc length correction EasyJob Trigger

MIG/MAG Manual Setup menu

1 Press and hold 2 Press

+

2

1

Gas pre-flow time Gas post-flow time Feeder inching speed Burnback effect Ignition current Length of wire fed before the safety cut-out trips Spot welding time / interval welding time Interval pause time Interval Reset power source to factory settings 2nd menu level
Country-specific setting (metric/imperial) Cooling unit control Cooling unit monitoring Welding circuit resistance Welding circuit inductivity Electrical energy of the arc EasyJob Trigger

Exiting the Setup menu
+

Rod electrode Setup menu

+

2

1

1 Press and hold 2 Press

HotStart current Hot current time Anti-stick Reset power source to factory settings 2nd menu level
Country-specific setting (metric/imperial) Welding circuit resistance Welding circuit inductivity

EasyJobs

Retrieve:

1x

Save:

Delete:

SAFETY
Before working with the device, ensure that you have read and understood all the documents provided in hard copy and online. This document does not describe all the functions of the device. For a complete description of the device, refer to the Operating Instructions.



References

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