Instruction Manual for BakeMax models including: BMCRS01, BMCRS02, BMCRS01 Countertop Model Dough Sheeter, BMCRS01, Countertop Model Dough Sheeter, Model Dough Sheeter, Dough Sheeter, Sheeter
12 apr 2024 — GENERAL FEATURES AND APPLICATION. ＊ The machine uses heavy duty and long life sanitary conveyor belts. ＊ Protective safety guards on both side of rollers, ...
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DocumentDocumentBMCRS01-02 Countertop Model Dough Sheeter Manual BMCRS01, BMCRS02 Countertop Dough Sheeter Operations Manual The most widely used reversible sheeter, designed to code of baking industry standard, suitable for sheeting and stretching various kinds of the dough, such as: puff pastry, Danish, donut dough, croissant dough, pie dough, cookie dough, strudel, marzipan, and other special dough. GENERAL FEATURES AND APPLICATION The machine uses heavy duty and long life sanitary conveyor belts. Protective safety guards on both side of rollers, preventing hands to be caught by rollers. Automatic overload prevents motor from damage. Both side conveyor table are easily folded up in seconds to save space. Each guard is equipped with a limit switch to shut off power immediately to protect operator. 1 BMCRS01-02 Countertop Model Dough Sheeter Manual WARNINGS To warn against risks inherent in use of the machine due to failure to observe the safety regulations. The machine must be used only for the purpose for which it has been designed. All other uses are considered inappropriate and therefore unreasonable. TRANSPORTATION INSTRUCTIONS Loading and unloading from the vehicle can be performed. In particular the machine must not be placed on top of other materials and vice versa either during transport or storage. During transport the machine must be positioned so that it cannot be knocked by other materials loaded on the same vehicle. During unloading, place the machine carefully on the ground to prevent it being knocked. PRODUCT DIMENSIONS MODEL DIMENSION W x D x H(Inches) CRATED DIMENSIONS W x D × H(Inches) Net Weight (lbs.) Crated Weight (lbs.) BMCRS01 70.9" x 31.9" x 23.6" 38.2" x 32.3" x 39.4" 260.1 363.8 BMCRS02 70.9" x 35.8" x 23.6" 41.7" x 32.3" x 39.4" 273.4 377 2 BMCRS01-02 Countertop Model Dough Sheeter Manual 1. Motor 4. Conveyor Belt 7. Flour Tray 10. On/Off Switch 2. Table Frame 3. Catch Tray 5. Safety Guard 6. Rear Panel 8. Thickness Handle 9. Stop Button 11. Movement Control Lever MODEL Belt width (Inches) Motor power (HP) Voltage (V) Net Weight / Crated Weight (lbs.) Machine Dimensions W x D x H (Inches) Folded Dimensions W x D x H (Inches) BMCRS01 17.72" 1/2 HP / 375W 110V 260.1lbs. / 363.8lbs. 70.9" x 35.8" x 23.6" 27.6 x 35.8" x 31.5" BMCRS02 20.47" 1/2 HP / 375W 110V 273.4lbs. / 377lbs. 70.9" x 31.9" x 23.6" 27.6" x 31.9" x 31.5" 3 BMCRS01-02 Countertop Model Dough Sheeter Manual INSTALLATION OF MACHINE The machine must be installed on a horizontally-level floor. It should be pleased in a location that is convenient for both operation and maintenance. The machine safety features make it possible to stand close to the machine during operation. The room must be provided with adequate lighting and ventilation. CONNECTING TO POWER SOURCE Qualified personnel in accordance with applicable codes and regulations should make electrical connections. The machine is provided with one single electrical connection with connection cable at the rear. Check that the rating plate voltage corresponds to the mains voltage. The machine must be connected to a manual control voltage disconnection device fitted in an easily accessible position so that the machine electrical equipment can be separated from the mains when necessary. In particular, the system must be installed by a technically and professionally qualified electrician listed in the appropriate register. The installer is obliged to provide the customer with a declaration of conformity. Old systems should be checked & adapted to the latest safety regulations. 4 BMCRS01-02 Countertop Model Dough Sheeter Manual OPERATION OF THE MACHINE 1. Put an appropriate amount of dough on the conveyor and press the dough flat by hand. 2. By operating handle to adjust the gap between upper roller and lower roller as large as possible according to dough measure. Then during the following rolling process gradually adjust the gap smaller and smaller, until sheet dough reaches the desired thickness. In the beginning, repeat spraying oil, folding, and rolling for a few times, until sheet oil and sheet dough are evenly folded in layers. 3. Turn on the electric power. 4. The conveyor belts convey the dough to be rolled through the calibration cylinders from right to left and vice versa. This right-left direction variation is determined by the control lever as follows: When the lever is turned to the left, movement is from right to left whereas if it is turned to the right, movement will be from left to right. NOTE: To Lower the Guards once they have been lifted & locked into place. Push the Guard towards the back of the machine and that will allow you to lower the Guards. Note: You can also operate the direction of belts by use of the included Foot Pedal. 5 BMCRS01-02 Countertop Model Dough Sheeter Manual CONTROLS 1.Movement control lever...Lever for rolling forth or back by hand control 2. Power switch...................Start & Stop switch 3. Handle..................Adjust the gap between upper and lower rollers 4. Stop switch..................Emergency Stop 6 BMCRS01-02 Countertop Model Dough Sheeter Manual CLEANING WARNING: UNPLUG MACHINE BEFORE CLEANING OR SERVICING After each day's use, clean the conveyor, flour pan and surface thoroughly with hot water and a mild soap solution and rinse with either a mild soda or vinegar solution. Rinse thoroughly with a clean damp cloth. After cleaning the dough scrapers, use vegetable oil or mineral oil to keep the scrapers operating smoothly and noise-free. Clean under machine occasionally. REMOVAL OF UPPER SCRAPERS: To remove the Upper Scrapers (V-Shaped) take and Pull the Chrome Rod # 59 outwards and the Scraper should drop down. Take ahold of Scraper so as when dropping down you do not damage the Teflon Edge. Wipe down the Scraper and apply a light coating of either Vegetable/ Cooking/ Mineral Oil to Scraper. While you have Scraper off you could apply a thin coat of Oil to Upper Rollers, this will prevent the Scrappers from being dry. Dry Scrappers can cause loud squeaking squawking noises. NOTE: Do not pull Chrome Rod out too far as this will stretch the Tension Springs, just enough so Scrapper can be removed When done pull outwards the Chrome Rod again and reinstall the Upper Scrappers. 7 BMCRS01-02 Countertop Model Dough Sheeter Manual REMOVAL OF LOWER SCRAPPERS: For Lower Scrappers, Lift Outfeed Tables all the way up. Underneath (on each side) and you will see a Ring (Key Ring) with a Spring attached which holds the Scrapper in place. Take hold of Ring and Pull Down Slightly (1/4") and slip off over Tab on Bar. Do Not Pull Down Too Far as this will Stretch and weaken Spring. Lower Outfeed Tables, reach under where Lower Scrapper is and Push Upwards and Scrapper should come out of Mounting Brackets. Wipe down the same as Upper Scrapers and wipe down with a thin film of Oil as specified above. Reinstall Scrapers making sure to install in Round Notched Mounting Brackets. Grab rings from underneath the Sheeter and reinstall on Metal Tabs. Loop on Spring itself go on over Tabs, not Key Ring. NOTE: If you get dirt or stain Belt apply some Flour on Belt and Rub into Belt. You could also try a Mild Detergent or Vinegar. When lowering the tables do best to center the belt as best you can. Check alignment of Belt on a regular basis. If the Belt seems to travel to the Right or Left adjust the Roller at the End of the Table. This is done with an Allen Key. There are (2) Black Round Headed Allen Key Screws at the End of the Outfeed Table (one on each side). Make small adjustments, if necessary, about 1/4 of a Turn at a time. If the Belt is travelling to the Right loosen Right Screw or Tighten the Left Screw, vice versa if the Belt is Traveling to Left. Try tightening rather than loosening because the belts can stretch over time. If the Belt starts to slip, firmly grip the Belt (with a clean hand) at the end roller while the belt is travelling. When you can't hold the belt from moving with your hand pressure that is a good tension. You do not wish to over tighten as this will stretch the belt which may cause improper alignment. 8 BMCRS01-02 Countertop Model Dough Sheeter Manual How to replace Micro Switch on Dough Sheeter 1. Unplug the machine from power. 2. Remove the Handle Cover (either by unscrewing (Old Style) or by using a small flat-head screwdriver to gently pry & pop the Convex Bolt Cover off. (New Style) 3. Once the Bolt Cover is removed, loosen the (6) Allen Key Screws, not completely out but almost all the way. Remove (3) Bolts out of the (6) completely and Screw these (3) Bolts into the (3) Empty Threaded Holes in the Front part of the Assembly. When you Screw the (3) Screws into the Threaded Holes these 2 parts separate, allowing the handle to be removed. 4. To remove the Front Panel after the Thickness Handle has been removed, there are (4) 5/16" Black Countersunk Allen Head Screws which must be removed. They are located at the Ends of the Main Rollers. There are (2) Screws above the Guard and (2) Screws down next to the Belts. See photos below for screw locations. 5. Once the (4) Screws holding the Front Panel have been removed, slide the Front Panel away from the Sheeter (use flathead screwdriver if needed to gently pry the Panel apart from the frame). Be cautious while removing the Front Panel as there are wire connections that go to the Mico Switches. 6. Remove the Screws (2 per Switch) that hold Micro Switch. 9 BMCRS01-02 Countertop Model Dough Sheeter Manual NOTE: Check where Wires are located on the Terminals on the Switch or otherwise the Switches will not work properly. Take pictures as needed NOTE: When installing or replacing Switches DO NOT Overtighten the Screws holding the Microswitch. WIRING DIAGRAM PARTS LIST & BREAKDOWN 10 BMCRS01-02 Countertop Model Dough Sheeter Manual BakeMax Part # Part Description 1 - CRS01/06/001 Key 3 - CRS01/06/003 Bearing 6004ZZ 5 - CRS01/06/005 Left Drive Shaft 7 - CRS01/06/007 Sprocket 15T 9 - CRS01/06/009 Bearing 6002ZZ 11 - CRS01/06/011 Stay 13 - CRS01/06/013 Worm Spline 15 - CRS01/06/015 Sprocket 23T 17 - CRS01/06/017 Washer 19 - CRS01/06/019 Support bracket 21 - CRS01/06/021 Rear Frame 23 - CRS01/06/023 C. Retainer ring R-52 25 - CRS01/06/025 C. Retainer ring S-70 27 - CRS01/06/027 Connecting Board 29 - CRS01/06/029 Motor Sprocket 31 - CRS01/06/022 Bearing 6205ZZ 33 - CRS01/06/033 Motor (110/220V) CRS01/06/033A Centrifugal Governor CRS01/06/033B Centrifugal Switch CRS01/CAP/STA Start Capacitor CRS01/CAP/RUN Run Capacitor CRS01/06/035 Tension Screw CRS01/06/037 Right Support Bracket BakeMax Part # 2 - CRS01/06/002 4 - CRS01/06/004 6 - CRS01/06/006 8 - CRS01/06/008 10 - CRS01/06/010 12 - CRS01/06/012 14 - CRS01/06/014 16 - CRS01/06/016 18 - CRS01/06/018 20 - CRS01/06/020 22 - CRS01/06/022 24 - CRS01/06/024 26 - CRS01/06/026 28 - CRS01/06/028 30 - CRS01/06/030 32 - CRS01/06/032 34 Conveyor Belt CRS01/02/034A CRS01/02/034B CRS02/02/034A CRS02/02/034B CRS01/06/036 CRS01/06/038 Part Description Right Drive Shaft Bearing Block Sprocket 26T Locking Bearing FC-20 C. Retainer Ring S-15 Sprocket 23T Double Worm Gear 24T Spacer Bolt Rear Panel Bearing 6205ZZ Up Roller Sprocket Up Roller Tension Spring Up Roller Cam Sprocket Sprocket Conveyor Belt Conveyor Belt (Flat) Conveyor Belt (Ridges) Conveyor Belt (Flat) Conveyor Belt (Ridges) Left Support Bracket Extension Catch Tray 11 BMCRS01-02 Countertop Model Dough Sheeter Manual Part # Part Description Part # Part Description 39 CRS01/06/039 39 CRS02/06/039 End Roller Complete End Roller Complete 40 CRS01/06/040 C. Retainer Ring S-20 41 CRS01/06/041 Bearing 6004ZZ 42 See #39 Roller Shaft - N/A 43 CRS01/06/043 Outfeed Table 44 CRS01/06/044 Connecting Rod 45 CRS01/06/045 Left Support Bracket 46 CRS01/06/046 Right Support Bracket 47 CRS01/06/047 Base 48 CRS01/06/048 Bearing Block 49 CRS01/06/049 Bearing 6003ZZ 50 CRS01/06/050 Thrust Bearing 51203 51 CRS01/06/051 Drive Roller BMCRS01 52 CRS01/06/052A Bearing Block (Flat Belt) 51 CRS02/06/051 Drive Roller BMCR02 52 CRS01/06/052B Bearing Block (Ridge Belt) 53 CRS01/06/053 Support Axle 54 CRS01/06/054 Nut 55 CRS01/06/055 Sliding Seat 56 CRS01/06/022 Bearing 6205ZZ 57 CRS01/06/057 Up roller 58 CRS01/06/058 Bolt 59 CRS01/06/059 Double Scraper Rod 60 CRS01/06/060 Link Mass 61 CRS01/06/061 Torsion Spring (Scraper) 62 CRS01/06/062 Double Scraper Bar 63 CRS01/06/063 Upper Double Scraper 64 CRS01/06/064 Double Scraper Bar 63 CRS02/06/063 Upper Double Scraper 64 CRS02/06/064 Double Scraper Bar 65 CRS01/06/065 Front Frame 66 CRS01/06/066 Roller Head Housing 67 N/A Stop Pin N/A Welded *Use Long Bolt/Screw 68 CRS01/06/068 68 CRS02/06/068 Safety Guard CRS01 Safety Guard CRS02 69 CRS01/06/022 Bearing 6205ZZ 70 CRS01/06/070 Down Roller 71 CRS01/06/071 Lower Scraper CRS01 72 CRS01/06/072 Bolt Support CRS01 71 CRS02/06/071 Lower Scraper CRS02 72 CRS02/06/072 Bolt Support CRS02 73 CRS01/06/073 Anchor Block 74 CRS01/06/074 Drive Roller Tension Bolt 75 CRS01/06/075 Expansion Spring Lower Scraper 76 CRS01/06/076 Scraper Ring 12 BMCRS01-02 Countertop Model Dough Sheeter Manual BakeMax Part # Part Description BakeMax Part # Part Description 77 CRS01/06/077L Microswitch Trigger Left 78 CRS01/06/078A Microswitch (Lever Type) Microswitch Trigger Right 78 CRS01/06/078B Microswitch (Roller Type) 79 CRS01/06/079 Bolt 80 CRS01/06/080 Lock Washer 81 CRS01/06/081 Washer 82 CRS01/06/077 Trigger See # 77 83 CRS01/06/083 Microswitch (Lever Type) 84 CRS01/06/084 Bolt 85 CRS01/06/085 Compression Spring 86 CRS01/06/086 Ball 87 CRS01/06/087 Fixed Support 88 CRS01/06/088 Locating Mass 89 CRS01/06/089 Movement Control Lever 90 CRS01/06/090 Thickness Handle Shaft CRS01 90 CRS02/06/090 Thickness Handle Shaft CRS02 91 CRS01/06/091 C. Retainer ring S-25 92 CRS01/06/092 Connecting Board 93 CRS01/06/093 Graduated Scale 94 CRS01/06/094 Arrow 95 CRS01/06/095 Handle Base 96 CRS01/06/096 Front Panel 97 CRS01/06/097 Teflon Spacer 98 CRS01/06/098 Thickness Adjustment Handle 98 CRS01/06/098A Handle O-Ring 101 CRS01/06/101 Bolt Cover 102 CRS01/06/102 Trigger Pin 103 CRS01/06/103 Compression Spring 104 CRS01/06/104 Trigger Locking Lever 105 CRS01/06/105 Knob 106 CRS01/06/106 Rail Rest 107 CRS01/06/107 Bolt 109 CRS01/06/109 Internal Half of Handle 110 CRS01/06/110 External Half of Handle 111 CRS01/06/111 Cap Screw M6 112 CRS01/06/112 Handle Locking Assembly 113 CRS01/06/113 Locating Mass 13 BMCRS01-02 Countertop Model Dough Sheeter Manual 14 BMCRS01-02 Countertop Model Dough Sheeter Manual 15 BMCRS01-02 Countertop Model Dough Sheeter Manual 16 BMCRS01-02 Countertop Model Dough Sheeter Manual 17 BMCRS01-02 Countertop Model Dough Sheeter Manual 18 BMCRS01-02 Countertop Model Dough Sheeter Manual 19 BMCRS01-02 Countertop Model Dough Sheeter Manual 20 Warranty & Service BMCRS01-02 Countertop Model Dough Sheeter Manual BakeMax provides a 1-Year Limited Parts and Labor warranty on most items, there are select items which carry a Limited 2-Year Warranty. Extended Warranty is available on some products. Please contact us for details. The Warranty is not transferable and is limited to original installation of equipment sold by BakeMax for the original user. For all Warranty Claims, Proof of Purchase and/or Serial Number is required. Once the machine is approved, BakeMax will provide our customers with on-site Warranty Coverage on all equipment more than 100lbs. BakeMax assumes no responsibility for downtime or loss of product. Repairs must be Pre-Authorized by BakeMax and have a Service Authorization Number issued prior to commencing Warranty Service. Warranty begins 10-Days after shipping from warehouse; delays in installation which would extend the Warranty must be Approved. All equipment must be installed and connected by Qualified Professionals in accordance with the Manual Specification. Products shipped are to be inspected at time of delivery, the receiver is responsible for inspection. Any abuse or improper use of the equipment will void the warranty. This includes failure to follow all cleaning instructions, improper installation, improper maintenance, failure to follow capacity charts, improperly wired electrical connections. The Warranty does not apply to abuse, willful or accidental damage, or to products used for other than their intended purpose. Normal wear parts such as Accessories, Attachments, or Electrical Components such as Fuses Bulbs, Elements, and Switches carry a 90-Day Warranty only. Bench Warranty (Machines Weighing 100 lb. or less) Once the machine is Approved for Warranty Service, if the machine requires Warranty work in less than 30 days of purchase date, BakeMax will pay all shipping charges. Once the machine is received and repaired it will be returned to the user at BakeMax expense. Freight Damages during return shipping is the responsibility of the owner of the machine. The following is not covered under the BakeMax Warranty: 1. Overtime Labor Rates are not covered by BakeMax. 2. All parts will be shipped via Ground Courier only; If Express Shipping is required, it will be the responsibility of the Customer or Dealer. 3. Travel for Warranty Service is covered up to 100 Miles /160 Km Roundtrip, any further milage will be the responsibility of the Customer or Dealer. 4. There is no on-site Warranty Service for Residential Addresses or addresses outside of the contiguous United States (Lower 48) or Canada. **BakeMax machines sold outside of the contiguous United States (Lower 48), or Canada will carry 1-Year Parts Warranty only. Terms & Conditions Terms Net 15 days subject to Credit Approval. All past due Accounts are subject to 2% per month Service Charge as per Credit Application. We accept Visa, MasterCard, and Discover Credit Cards. We also accept E-Transfer & Wire Transfer, additional fees may apply. Pricing All prices are subject to change without notice. All prices are Sales Tax Extra, should you be claiming Tax Exemption, Tax Exempt Forms must accompany your Purchase Order. BakeMax products are sold in Canadian and US Dollars. BakeMax is not responsible for specifications errors or printing errors. Shipping Free shipping to Canada and the U.S. Minimum order $6,000 for BakeMax and $10,000 for BakeMax America Cooking Line. Tailgate Delivery is $90.00 minimum. All checks made Payable to Titan Ventures International Inc. BakeMax is not responsible for goods damaged during shipping. BakeMax is not responsible for any delays in delivery once product has left our Warehouse and is in the carrier's possession. Products shipped are to be inspected at time of delivery, the receiver is responsible for inspection. Damaged Freight Claims are to be claimed with the carrier. BakeMax assumes no responsibility for Damaged Freight. Shipping Insurance available by request. By signing your name on the delivery receipt without noting any damages, you are stating that you have received your shipment in Acceptable Condition. Return Policy Returns will not be Approved unless in Writing. Returns must be made within 30-Days of Purchase and must have a Return Authorization Number issued before returning. The purchase order number, reason for return, and the serial number(s) of the unit are required for the Return Authorization Number. Minimum return amount of $100.00. Returns are subject to a minimum restocking fee of 30%. The cost of any repairs or re-crating required will be charged back to the dealer. If there is a manufacturer's defect BakeMax® will pay standard freight returned and prepaid shipping back to the customer. Special Order Items, Clearance / Discontinued Equipment, Parts, Refurbished/Demo Equipment, or Non-Standard items are not Returnable. Ordering Information Send purchase orders to BakeMax via e-mail orderdesk@bakemax.com or Fax (506-859-6929). Use Model or Part number when ordering including Voltage Requirements, and Product Description. Please include the Dealer, Name, Address, terms, special delivery, or instructions required or attention names to be applied to packaging. Please notify BakeMax should you need order confirmation or tracking numbers, by calling 1-800-565-2253 or email orderdesk@bakemax.com. Special Terms and Conditions BakeMax reserves the right to make improvements or equipment changes without prior permission. Setup and Installation are the end user's Responsibility. Failure to properly Install or Maintain Equipment may V2o1id Warranty. Catalog, Spec Sheets and Website BakeMax is not liable for incorrect information found in our Catalog, Spec Sheets or Website. Please contact us to confirm specifications. Pictures and specifications are for general purposes only. Product may not be exactly as shown. Prices and availability may change at any time without notice. Dimensions shown may change at any time without notice.Microsoft Word for Microsoft 365