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User Guide for nox-crete models including: PPS-P Pail Version, PPS-D Drum Version, PPS-T Tote Version, PPS-P, PPS-D, PPS-T, PPS-P Perfect Power Sprayer, Perfect Power Sprayer, Power Sprayer, Sprayer
Perfect Power Sprayer M 2023 - Nox-Crete Products Group
The most advanced battery-driven power sprayer currently available
File Info : application/pdf, 18 Pages, 1.53MB
DocumentDocumentPERFECT POWER SPRAYER User Guide and Parts List Model: PPS-P - Pail Version PPS-D - Drum Version PPS-T - Tote Version Perfect Power Sprayer * Batteries not included Nox-Crete Inc. 1444 S. 20th St., PO Box 8102 Omaha, NE 68108 USA Office: 402-341-2080 l 800-669-2738 l Fax: 402-341-9752 customerservice@nox-crete.com l www.nox-crete.com INTRODUCTION You have purchased a quality Nox-Crete sprayer, proudly made in the USA. If you use and maintain your sprayer properly, you will enjoy many years of safe, reliable service. The Nox-Crete Perfect Power Sprayer utilizes a magnetically coupled gear pump and 1 DeWalt® Lithium Ion 20V, 4Ah or greater battery. Also works with DeWalt Flexvolt 20Volt / 60 volt, 6,9 or 12Ah batteries. TABLE OF CONTENTS Safety Information .........................................2,3 Warranty ............................................................4 Proof of Purchase.............................................5 Specifications ...................................................5 Operation...........................................................5 Contents of Carton ...........................................5 Assembly...........................................................6 Sprayer Startup.................................................7 Clean Up ............................................................8 Chemical Compatibility....................................8 Troubleshooting ...............................................9 Maintenance ....................................................10 Service .............................................................10 Replacement Parts .........................................10 Spray Tip Chart ..............................................10 PPS Shut-Off, Wand Assembly and Intake Line Parts List ................................11,12 PPS and Output Line Parts List ...............13,14 Recommended Cleaning Products ..........15,16 Page 1 SAFETY INFORMATION INTRODUCTION This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this sprayer. The symbol can be found throughout this manual. Please read these warnings and cautions carefully before attempting to operate the unit. Make sure every individual who operates or works with this sprayer is familiar with all safety precautions. WARNING GENERAL WARNING: Indicates information important to the proper operation of the sprayer. Failure to observe may result in damage to the sprayer and/ or severe bodily injury or death. CAUTION GENERAL CAUTION: Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment. REFERENCES: For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (OSHA) office. Equipment operated in other countries must be operated and serviced in accordance and compliance with any an all safety requirements of that country. The publication of these safety precautions is done for your information. Nox-Crete does not by the publication of these precautions imply or in any way represent that these are the sum of all dangers present near Nox-Crete equipment. If you are operating Nox-Crete equipment, it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes. All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of the United States Department. WARNING Before attempting to operate the sprayer, read and understand all safety precautions and warnings. Do not use the sprayer when tired, ill, or under the influence of alcohol, drugs or medication. Inspect sprayer before each use for loose, broken, cracked, split, or damaged parts. Do not operate the sprayer with loose or damaged component parts. Page 2 Always wear safety glasses or goggles that are marked with ANSI Z87 Use only in daylight or good artificial light. Never use sprayer without the proper factory authorized accessories attached. When using the sprayer, ensure that the sprayer discharge hose is securely attached. Do not modify the sprayer. CAUTION IT IS YOUR RESPONSIBILITY TO ENSURE THAT THE MATERIAL YOU ARE SPRAYING IS COMPATIBLE WITH THE SPRAYER. CAUTION If the product being sprayed is intended to cure or set up after application, the Sprayer must be cleaned. Flush with cleaning solvent recommended for specific Nox-Crete product for 60 seconds or more. Leave cleaning solvent in pump until next use. If cleaning solvent is water protect pump from freezing or replace water with RV antifreeze. Failure to clean the unit after using these types of materials will result in failure of the unit and loss of warranty coverage. Do not use abrasives Never use without Intake Filter Attempting to spray Nox-Crete products below Nox-Crete's recommended temperatures may affect the sprayers ability to adequately perform. Low temperatures may affect product viscosity. Do not submerge or expose to excessive moisture Do not spray products with solids above 25% or with abrasive additives as this will destroy the pumps gears and will void the warranty. This Sprayer is intended for use with specific Nox-Crete products. If you are unsure of the suitability of the product you want to spray contact NoxCrete at 402-341-2080 for assistance. Page 3 WARRANTY CAUTION DO NOT ATTEMPT TO SERVICE THE UNIT BY REMOVING THE COVER. REMOVAL OF THE UNIT COVER WILL VOID THE WARRANTY. CONTACT NOX-CRETE FOR SERVICE INFORMATION Nox-Crete warrants this product to be free from material or workmanship defects for a period of 60 days from the date of purchase. Warranty does not apply when: · Product is not used within the guidelines of this manual. · Repairs are made outside of Nox-Crete authorized service center. · Incompatible fluids are used. · Misuse or Abuse. · Improper or inadequate cleaning of unit after use. In the event you need to utilize this warranty, the product or part must be returned for examination, postage prepaid, direct to the Nox-Crete service center as instructed by Nox-Crete. Proof of purchase date and an explanation of the claim must accompany the merchandise. If inspection discloses a defect, NoxCrete will either repair or replace the product with like equipment at Nox-Crete's expense. If no defect is found during the inspection, or if the defect resulted from causes not within the scope of Nox-Crete's limited warranty, then the user must assume all costs incurred returning and/or storing the product. All products and parts will be tested using Nox-Crete testing criteria. Units found to be damaged, altered or otherwise mistreated will not be covered under this warranty. Units found not to be defective are subject to charges to be paid by the returnee. Nox-Crete shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages of any kind by the reason of use or sale of any defective product or part. This limited warranty covers units distributed in the United States of America and Canada only. This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other warranty or assume obligation or liability on behalf of Nox-Crete Inc. Products and parts must be flushed free of all fluids prior to returning to NoxCrete for warranty inspection. Page 4 PROOF OF PURCHASE Please retain your dated sales receipt as proof of purchase to validate the warranty period. SPECIFICATIONS Pump Pump Voltage Approved batteries Flow Rate Battery Life Pressure Magnetic drive gear pump with brushless motor 20-24 Volts DeWalt® 20V 0.10 to 0.70 GPM Varies depending on the Amp Hour (Ah) of battery selected Constant 70 PSI OPERATION WARNING Carefully read through this entire manual before attempting to use your new product. Pay close attention to the safety alerts symbols, warnings and cautions. CONTENTS OF CARTON Contents of Carton include: 1. Cordless sprayer assembly 2. Spray gun 3. 18 Inch angled wand 4. 5 Ft. or 50 Ft. spray hose assembly 5. Intake line for 5 gallon pail or 55 gallon drum 6. 2 spray tips 7. Blue 50 mesh strainer 8. Plastic tip retainer cap 9. Operator's safety and service manual Battery and battery charger not included. Examine all parts to ensure that everything is accounted for and no damage has occurred during shipment. Page 5 ASSEMBLY To prepare the unit for operation, assemble the sprayer as follows: 1. Spray tip & wand strainer a. Attach one of two supplied spray tips and wand check valve/filter to end of wand 2. Assemble spray hose a. Attach spray hose to the spray gun and sprayer unit. Both ends are the same. 3. Attach intake line 4. Position sprayer and intake tube over opening in 5 gallon pail or 55 gallon drum. 5. Set the sprayer unit on top of the container by guiding the inlet tube into the hole in top of container. 6. Set the power switch to the off position 7. Slide the battery into the receptacle, DO NOT FORCE. When properly aligned it will slide in easily. When fully inserted you will hear a click. 8. Check the sprayer trigger handle to make sure the lever is not locked in the open/on position. Page 6 SPRAYER STARTUP Keeping all safety and operating measures in mind you are now ready to begin spraying. 4. Prime the Sprayer a. Turn power switch to on position. b. Squeeze the spray gun handle. c. The pump is self priming and should begin spraying in a few seconds. d. If the pump does not prime within 10-15 seconds it will shut down. Check to see that all fittings are tight and the intake filter is not clogged. Turn the pump off then back on or remove and replace battery to restart. e. After liquid is flowing and all air is purged from the lines, release the handle and the sprayer will turn off. The pump is designed for continuous duty when proper operating criteria are met. CAUTION BEFORE REMOVING THE SPRAY HOSE, TURN THE POWER OFF AND RELIEVE ANY PRESSURE IN THE SPRAY HOSE BY SQUEEZING THE SPRAY HANDLE. Page 7 CLEAN UP CAUTION As with any type of sprayer, this sprayer will not function satisfactorily if it is not kept clean. If the product being sprayed is intended to cure or harden after application, the Sprayer must be cleaned and flushed after EACH use. Flush sprayer with cleaning solvent specifically recommended for Nox-Crete product used in sprayer for 60 seconds or more (see recommended Nox-Crete cleaning product chart on page 17). Leave cleaning solvent in pump until next use. Failure to clean the unit after using these types of materials will result in failure of the unit and loss of warranty coverage. The sprayer is programmed to stop running 10-15 seconds after it runs out of material from the pail or drum. DO NOT USE THE SPRAYER PUMP TO PURGE THE PICKUP TUBE OR DISCHARGE HOSE. Running the Pump dry will destroy the gears and void the warranty. Disconnect pick up tube and discharge hose on each end and drain manually. CHEMICAL COMPATIBILITY The magnetically coupled gear pump used in the sprayer has no seals or gaskets in the fluid path and therefore will not leak. The only surfaces in the pump that come in contact with the fluid being sprayed are stainless steel, ceramic and PEEK (polyetheretherketone). The gears in the pump are made out of PEEK and are resistant to all Nox-Crete products suitable for use with this sprayer. Page 8 TROUBLESHOOTING SPRAYER WILL NOT START If battery is not properly seated and fully charged If On/Off switch is in the off position SPRAYER WILL NOT PRIME If intake tube or discharge hose is restricted If spray tip or filter on end of wand is plugged If you are out of product If battery is not properly charged If there is a crack, split or other leak in suction tube SPRAYER OUTPUT VOLUME REDUCED If pickup tube or discharge hose have restrictions such as dirty inlet or outlet filters If spray tip is dirty or partially plugged If viscosity of material being sprayed exceeds pumping capability of sprayer If material being sprayed is too cold ALARM SOUNDS Sprayer pump ran dry for 15 seconds. Turn pump off and then on again, or remove and reinstall battery to terminate alarm and reset pump. Page 9 MAINTENANCE No Routine Maintenance is required. Thoroughly clean of the entire unit by flushing the internal components and wiping exterior surface with Nox-Crete recommended cleaning solvent for Nox-Crete product used in sprayer. See Nox-Crete product literature for specific cleaning solvent recommendations or page 15 & 16 of this manual. SERVICE CAUTION Service on this unit both within and after the warranty period should be performed only by Nox-Crete or an authorized service center. For more information contact Nox-Crete customer service at 402-341-2080 or customer service@nox-crete. com. REPLACEMENT PARTS For replaceable parts, please contact Nox-Crete customer service at 402-3412080, or customer service@nox-crete.com. SPRAY TIP CHART Spray Tip Size 8001 80015 8002 8003 8004 8005 (maximum tip size that can be used) Output in GPM at 70 PSI 0.13 0.20 0.26 0.40 0.53 0.66 Page 10 PPS Shut-Off, Wand Assembly and Intake Tube Parts List Part # Description 463 shut-off / wand adapter 8003 & 8005 standard spray tips. Alternative spray tip sizes available. 8442 plastic tip retainer cap 897 inlet adaptor 898 strainer housing 8464 18" stainless steel wand 8305 45 degree stainless steel elbow 8502 blue 50 mesh wand strainer 8604 all metal pistol grip shut-off 8606 drum/tote inlet strainer 8634 pail inlet strainer 8637 5 gallon pail intake line 8639 55 gallon drum intake line PPSTPL 275 gallon tote intake line PPSSWA shut off / wand assembly 8659 PTFE flat gasket/washer 8672 brass hex swivel 1/4" female GHT 8673 pinch clamp PPSTPL 8673 8639 8606 8606 8673 8672 8659 8637 8672 8659 Page 11 8634 8673 8672 8604 463 897 8464 PPSSWA 8305 898 8502 8442 Standard spray tips - 8003, 8005 Available spray tips - 8001, 80015, 8002, 8004 Page 12 Part # 8641 8642 PPS and Spray Hose Parts List Description 5 feet of spray hose and connection fittings 50 feet of spray hose and connection fittings 8641 8642 Page 13 Perfect Power Sprayer (excludes parts 8637, 8639, PPSSWA, 8641, 8642) Part # PPS Description Perfect Power Sprayer Pump and Housing PPS Page 14 RECOMMENDED NOX-CRETE CLEANING PRODUCTS WATER SOLVENT A SOLVENT B SOLVENT C SOLVENT D BIO-CLEAN PLUS PRE-FORM SOLVENT DESCRIPTION ALUMI-CON ALUMINOX R 250 (All Versions) BIO-NOX BIO-NOX VS BRO-CURE READY TO USE CHEMBETON (All Versions) CLEAN RELEASE (All Versions) CLEAR-CURE DH 100 CRETE-NOX TA CURE & SEAL 1315A (All Versions) CURE & SEAL 150E CURE & SEAL 250E CURE AND SEAL 309 - 350 DEACTIVATOR DRYCAST RELEASE DRYCAST RELEASE HSS DURO-NOX DURO-NOX HS DURO-NOX HSC DURO-NOX LS DURO-NOX LSC DURO-POLISH DURO-POLISH PLUS DURO-SHIELD FORM-ARMOR FORM-CLEAN (All Versions) FORM COATING 450 FORM COATING E FORM COATING 250 FORM COATING 100 HARBETON MONOFILM XX X XX X X X X XX X X XX XX XX X X X X X X X X XX XX XX X X X X XX X X X X Page 15 * Before proceeding, verify recommended cleaning solvent complies with local VOC regulations COMMENTS Use Solvent A to remove all residue Use Solvent A to remove all residue Use Solvent A to remove all residue Use Solvent B to remove all residue Use Solvent B to remove all residue Local VOC regulations dictate which solvent to use Use Solvent B to remove all residue Use Solvent B to remove all residue Use Solvent B to remove all residue Use Solvent A for application equipment cleanup and Bio-Clean Plus for removal of applied films Use Solvent A to remove all residue RECOMMENDED NOX-CRETE CLEANING PRODUCTS WATER SOLVENT A SOLVENT B SOLVENT C SOLVENT D BIO-CLEAN PLUS PRE-FORM SOLVENT DESCRIPTION NATRASEAL PALLET-NOX 100 PRECAST RELEASE #80 250 PRECAST RELEASE #80 450 PRECAST RELEASE #92 PRECAST RELEASE #85 PRECAST RELEASE EL PRO RELEASE 3.0 QUICK RELEASE RELEASE AGENT #10 100/250/450 RELEASE AGENT #10E RES-CURE DH 100 RES-CURE DS SEASONOX EXT SILCOSEAL 2000 F SILCOSEAL ADVANTAGE SILCOSEAL ADVANTAGE LVOC SILCOSEAL CLASSIC SILCOSEAL EX SILCOSEAL SELECT SPARKL-SEAL 700 SPARKL-SEAL E SPARKL SEAL 350 STIFEL 40 - 600 STIFEL 40 - 400 STIFEL GC STIFEL SC STIFEL VC TRI-SHIELD 350 WEATHER-SIL WEATHER-SIL EXTREME XX X X X X X X XX X X XX XX XX X XX XX XX X X X XX X XX X X XX XX XX XX XX XX XX Page 16 * Before proceeding, verify recommended cleaning solvent complies with local VOC regulations COMMENTS Local VOC regulations dictate which solvent to use Use Solvent A to remove all residue Use Solvent A to remove all residue Use Solvent A to remove all residue Use Solvent B to remove all residue Use Solvent A to remove all residue Use Solvent A to remove all residue Use Solvent A to remove all residue Local VOC regulations dictate which solvent to use Use Solvent A to remove all residue Use Solvent B to remove all residue Local VOC regulations dictate which solvent to use Use Solvent A to remove all residue Use Solvent A to remove all residue Use Solvent A to remove all residue Local VOC regulations dictate which solvent to use Use Solvent A to remove all residue Use Solvent A to remove all residue Nox-Crete Inc. 1444 S. 20th St., PO Box 8102 Omaha, NE 68108 USA Office: 402-341-2080 l 800-669-2738 l Fax: 402-341-9752 customerservice@nox-crete.com l www.nox-crete.com