Weber GENESIS GOLD C LP W/CAST IRON GRIDDLE (2000-2001) Owner's Manual

GENESIS® GOLD-C Gas Grill

Owners Guide

[DANGER] If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.

[WARNING]

1. Do not store spare liquid propane cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this appliance.

[WARNING] Follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.

[NOTICE TO INSTALLER] These instructions must be left with the owner and the owner should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

[WARNING] Do not try to light this appliance without reading the “Lighting” Instructions section of this manual.

YOU MUST READ THIS OWNERS GUIDE BEFORE OPERATING YOUR GAS GRILL.

Certifications: A076.a, B053.a, C048.a, D064.a, NPGA MEMBER, AMERICAN GAS ASSOCIATION CERTIFIED.

Dangers, Warnings, and Cautions

[DANGER] Failure to follow the Dangers, Warnings and Cautions contained in this Owner's Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNINGS

• Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.
• Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual.
• After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before use. See instructions in this manual for correct procedures.
• Do not operate the Weber gas barbecue if there is a gas leak present.
• Do not use a flame to check for gas leaks.
• Combustible materials should never be within 24 inches of the top, bottom, back or sides of your Weber gas barbecue.
• Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue.
• Your Weber Gas Barbecue should never be used by children. Accessible parts of the barbecue may be very hot. Keep young children away while it is in use.
• You should exercise reasonable care when operating your Weber gas barbecue. It will be hot during cooking or cleaning and should never be left unattended, or moved while in operation.
• Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to relight, using the lighting instructions.
• Do not use charcoal or lava rock in your Weber gas barbecue.
• Never lean over open grill or place hands or fingers on the front edge of the cooking box.
• Should a grease fire occur, turn off all burners and leave lid closed until fire is out.
• Do not enlarge valve orifices or burner ports when cleaning the valves or burners.
• The Weber Gas Barbecue should be thoroughly cleaned on a regular basis.
• Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
• Do not attempt to disconnect any gas fitting while your barbecue is in operation.
• Use heat-resistant barbecue mitts or gloves when operating barbecue.

LIQUID PROPANE GAS UNITS ONLY:

• Use the regulator that is supplied with your Weber Gas Barbecue.
• Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation.
• A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not use a liquid propane cylinder with a damaged valve.
• Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should be transported and stored accordingly.
• If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder: 1. Move away from liquid propane cylinder. 2. Do not attempt to correct the problem yourself. 3. Call your fire department.

Warranty

Weber-Stephen Products Co. (Weber) warrants to the ORIGINAL PURCHASER that this Weber Gas Grill will be free of defects in material and workmanship from the date of purchase as follows:

• Aluminum Castings: lifetime
• Paint: 1 year
• Porcelain Hood Section: 25 years
• Porcelain Side Table: 25 years
• Burners: 10 years
• Igniter: 3 years
• Cooking Grates: 5 years against manufacturer defects
• Flavorizer Bars: 1 year no rust through
• Thermoplastic Parts: 10 years
• All Remaining Parts: 5 years (when assembled and operated per instructions)

Retain your sales slip or invoice for proof of purchase.

This Limited Warranty is limited to the repair or replacement of defective parts under normal use and service. Contact Weber Customer Service for assistance. Weber will elect to replace parts without charge if a defect is confirmed. Transportation charges for returning defective parts must be prepaid.

This Limited Warranty does not cover failures due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or maintenance, damage from insects, severe weather, or chemical exposure.

Implied warranties of merchantability and fitness are limited to the duration of this express written Limited Warranty. Some regions may not allow limitations on implied warranty duration.

Weber is not liable for special, indirect, or consequential damages. Some regions may not allow exclusion or limitation of incidental or consequential damages.

Weber does not authorize any person or company to assume other obligations or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment.

This Warranty applies only to products sold at retail.

WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
250 South Hicks Road
Palatine, IL 60067-6241 USA

LP Cylinder: The LP cylinder manufacturer is responsible for the cylinder's materials, workmanship, and performance. Contact the cylinder manufacturer's customer service center for any defects or questions.

General Instructions

Your Weber Gas Barbecue is a portable outdoor cooking appliance designed for grilling, barbecuing, roasting, and baking, offering results difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer® Bars contribute to the "outdoor" flavor. Its portability allows for easy relocation in your yard or patio.

Liquid Propane (LP) gas provides easy use and better cooking control than charcoal fuel.

• These instructions provide minimum requirements for assembly. Read carefully before use; improper assembly can be dangerous.
• Not for use by children.
• Comply with local codes or the latest edition of the National Fuel Gas Code: ANSI Z 223.1.
• Use the supplied pressure regulator (set for 10.5 inches of water column).
• Designed for LP gas only; do not use natural gas. Valves, orifices, hose, and regulator are for LP gas only.
• Do not use with charcoal fuel.
• Ensure the area under the control panel and bottom tray is free from debris that might obstruct combustion or ventilation air.
• Keep areas around the LP cylinder free and clear from debris.

For Installation in Canada

These instructions are generally acceptable but may not comply with Canadian Installation codes. In Canada, comply with local codes and/or Standard CAN/CGA-B149.2.

Storage

• Turn gas OFF at the LP cylinder when the barbecue is not in use.
• For indoor storage, disconnect the gas supply and store the LP cylinder outdoors in a well-ventilated space, out of reach of children. Do not store disconnected cylinders in buildings, garages, or enclosed areas.
• If the LP cylinder is not disconnected, keep the appliance and cylinder outdoors in a well-ventilated space.

Operating

[WARNING] Only use this barbecue outdoors in a well-ventilated area. Do not use in a garage, building, breezeway, or any other enclosed area.

[WARNING] Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang.

[WARNING] Your Weber Gas Barbecue is not intended for installation in or on recreational vehicles and/or boats.

[WARNING] Do not use combustible materials within 24 inches of the top, bottom, back, or sides of the grill.

[WARNING] The entire cooking box gets hot when in use. Do not leave unattended.

[WARNING] Keep any electrical supply cord and the fuel supply hose away from any heated surface.

[WARNING] Keep the cooking area clear of flammable vapors and liquids (e.g., gasoline, alcohol) and combustible materials.

[WARNING] Never store an extra (spare) LP cylinder under or near the Weber Gas Barbecue.

Exploded View and Parts List

Diagram showing an exploded view of the Weber GENESIS GOLD C LP Gas Grill with numbered parts.

Parts List:

1. Hair Pin Cotter
2. Hinge Pin
3. Left Endcap
4. Shroud
5. 1/4-20 x 1 1/4 inch Bolt
6. Handle lock
7. Handle
8. Warm-Up™ Basket
9. Warming Rack
10. Cooking Grates
11. Flavorizer® Bars
12. Cooking Box
13. 1/4-20 keps nut
14. Slide Out Bottom Tray
15. Catch Pan Holder
16. Work Surface Trim
17. Work Surface
18. Side Frame (Right front/Left rear)
19. Side Frame (Left front/Right rear)
20. Tool holders
21. Nylon Retaining Washer
22. #8 - 16 x 7/8 screw
23. Catch Pan
24. Drip Pans
25. 1/4 - 20 x 2 inch Bolt
26. Frame Connector
27. Nylon Washer
28. Front Panel
29. Condiment Basket
30. Front Frame
31. Casters
32. Wheels
33. Hubcaps
34. Bottom Shelf
35. Thermometer
36. Right Endcap
37. Burner Control Knobs
38. Control Panel
39. Igniter Button
40. Control Panel Hardware
41. Side burner
42. Side burner bracket Right side
43. Side burner support clip
44. Side burner bracket Left side
45. Crossover Tube
46. Front and Back Burners
47. Center Burner
48. Spider Stopper Guards
49. Manifold, Hose and regulator (assembled)
50. Manifold Hardware
51. Manifold Support Bracket
52. Igniter
53. Igniter Bracket
54. Rear Panel
55. Plastic buttons
56. Rear Frame
57. Wing Nut
58. Cylinder Panel
59. Fuel Guage
60. Liquid Propane Cylinder
61. Cylinder Glides
62. Frame Connector

Assembly Instructions

Removing Packaging:

• Remove all tape from packaging.
• Remove bottom rack from top of packaging.
• Remove outer box.
• Pull out bottom tray from cooking box.
• Remove packaging material from bottom tray, catch pan holder, catch pan, and drip pan.

Removing Grill from Lower Packaging:

[WARNING] Lifting the barbecue from the lower packaging requires at least two people. With two people: lift straight up and over lower packaging and cardboard support.

Parts and Tools Required:

Tools: Phillips screwdriver, 7/16 open-end or adjustable wrench.

Parts: 1/2 inch bolts (4), Nylon Washers (4), Flavorizer Bars (5), Cooking Grates (2), Left Work Surface (1), Condiment basket (1), Bottom Shelf (1), Right Work Surface and Side Burner (1), LP Cylinder (1), Slide Out Bottom Tray (1), Catch pan holder (1), Catch Pan (1), Disposable Drip Pans (2).

Installing the Slide Out Bottom Tray:

You will need: the slide out bottom tray(1), catch pan holder(2), catch pan, and one disposable drip pan.

Slide the bottom tray onto the mounting rails under the cooking box with the finger grip toward you(1).

[WARNING] Do not line the bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan.

Hook the ends of the catch pan holder into the hole in the slide out bottom tray. The front of the catch pan holder must be on the same side as the finger grip(1) of the bottom tray.

Put the disposable drip pan into the catch pan. Slide the catch pan into the catch pan holder with its finger grip towards you(1).

Installing Flavorizer® Bars and Cooking Grates:

You will need: five Flavorizer Bars and two cooking grates. Place the Flavorizer Bars side by side in the cooking box. Set the cooking grates onto the ledges in the cooking box with the rounded sides up.

Installing the Warming Rack:

You will need: warming rack. Set the warming rack into the slots at the rear of the cooking box.

Installing the Bottom Shelf:

You will need: Bottom shelf. Set the bottom shelf in place between the two frame connectors underneath the cooking box.

Installing the Warm-Up™ Basket:

You will need: Warm-Up Basket. Insert one end of the Weber Warm-Up Basket into the hole at the right side of the inside of the lid, and the other end into the slot at the left side of the lid.

Installing the Condiment Basket:

Place the wire hooks over the front frame to the left of the cooking box and to the right of the control panel.

Installing Work Surfaces & Gas Connection Guidelines

Install Left Work Surface:

You will need: left work surface, two 1/2 inch bolts, two nylon washers, and a 7/16 inch or adjustable wrench. Insert the left work surface tabs in the slots in the frame(1). Slip washers on the bolts and insert the bolts as shown(2). Tighten.

Check that all burner valves are off:

You will need: burner control knobs. Valves are shipped in the OFF position, but you should check to be sure they are turned OFF. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn, they are off. If they do turn, continue turning them clockwise until they stop, then they are off.

Install Side Burner Assembly:

You will need: side burner assembly (includes mounting frame), two 1/2 inch bolts, two nylon washers, and a 7/16 inch or adjustable wrench. Note: Remove protective covers from tabs of side burner. Insert the side burner tabs in the slots of the frame(1). Slip washers on the bolts and insert the bolts as shown(2). Tighten bolts with wrench.

Fill Liquid Propane Cylinder

Note: The liquid propane cylinder manufacturer is responsible for the materials, workmanship, and performance of the cylinder. Contact the manufacturer's customer service center for any defects or questions.

To fill, take the liquid propane cylinder and filler adapter to an RV center or look up "gas-propane" in the phone book for other sources of liquid propane gas.

[WARNING] We recommend that your liquid propane cylinder be filled at an authorized liquid propane gas dealer by a qualified attendant, who fills the tank by weight. IMPROPER FILLING IS DANGEROUS.

[CAUTION] When transporting the LP cylinder, make sure the plastic dust cover is in place over the valve to keep dust and dirt from the threaded portion of the valve.

Important LP Cylinder Information:

[DANGER] NEVER store a spare LP Cylinder under or near this barbecue. NEVER fill the tank beyond 80% full.

Your Weber gas grill is equipped with a cylinder supply system designed for vapor withdrawal.

[WARNING] Only use this grill outdoors in a well-ventilated area. Do not use in a garage, building, breezeway, or any other enclosed area.

The LP cylinder supplied with your barbecue is equipped with an OPD (Overfilling Prevention Device) and a QCC1 or Type 1 (CGA810) cylinder connection. This is a secondary device to prevent overfilling. Filling methods are by weight or volume, as described in NFPA 58. Ensure your filling station follows these methods.

[WARNING] Do not exchange the LP tank provided with your barbecue unless it is equipped with an OPD. If an exchange tank with an OPD is not available, have your LP tank filled at an authorized LP gas dealer by a qualified attendant.

Connecting the Liquid Propane Cylinder:

[WARNING] Make sure that the LP cylinder valve is closed. Close by turning valve clockwise.

[DANGER] Do not use an open flame to check for gas leaks. Ensure there are no sparks or open flames in the area.

You will need: LP cylinder, a soap and water solution, and a rag or brush to apply it.

1. Turn the LP cylinder so the opening of the valve is to the front, side, or rear of the Weber Gas Barbecue. Lift and hook the cylinder onto the fuel gauge.

2. Loosen the cylinder lock wing nut. Swing the cylinder lock down. Tighten the wing nut.

To Connect the hose to the cylinder:

3. Remove the plastic dust cover from the valve.

4. Screw the regulator coupling onto the tank valve clockwise. Hand-tighten only. This connection tightens clockwise and will not allow gas to flow unless it is tight. Tightening requires hand only.

[WARNING] Do not use a wrench to tighten the connection, as it could damage the regulator coupling and cause a gas leak.

5. Mix soap and water.

6. Turn on the cylinder valve.

7. Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles. If bubbles form, or if a bubble grows, there is a leak.

If there is a leak, turn off the gas and tighten the fitting. Turn the gas back on and recheck with the soap and water solution. If the leak does not stop, contact the Customer Service Representative in your region. Do not use the barbecue.

8. When leak checking is complete, turn gas supply OFF at the source and rinse connections with water.

Liquid Propane Cylinder: The manufacturer is responsible for the tank's materials, workmanship, and performance. Contact them for issues.

Safe Handling Tips for Liquid Propane Gas Cylinders

• Liquid Propane (LP) gas is a petroleum product. It vaporizes from liquid to gas as pressure is released.
• LP gas has an odor similar to natural gas; be aware of this odor.
• LP gas is heavier than air and may collect in low areas.
• To fill, take the LP cylinder to an RV center or look up "gas-propane" for sources.
• [WARNING] We recommend filling at an authorized LP gas dealer by a qualified attendant, by weight. IMPROPER FILLING IS DANGEROUS.
• [WARNING] If exchanging your LP cylinder, ensure it has a quick closing coupling or Type 1 valve and an OPD (Overfilling Prevention Device). Other cylinders may not be compatible.
• Air must be removed from a new LP cylinder before initial filling. Your LP dealer is equipped for this.
• Cylinders must be installed, transported, and stored upright. Do not drop or handle roughly.
• Never store or transport cylinders where temperatures can reach 125°F (too hot to hold by hand).
• Note: A refill typically lasts about 20 hours of cooking time. The fuel scale indicates supply.
• Treat "empty" LP cylinders with care; they may still contain gas pressure. Always close the cylinder valve before disconnecting.
• [CAUTION] When transporting, ensure the plastic dust cover is in place over the valve.
• Do not use damaged cylinders (dented, rusty, or with damaged valves).

Liquid Propane (LP) Cylinder(s):

• The hose connection joint must be leak tested each time the LP cylinder is reconnected.
• Ensure the regulator vent hole is pointed downward and is free of dirt, grease, and bugs.
• Weber connections are designed and tested to meet government, American Gas Association, and Underwriters Laboratories requirements.

Liquid Propane Cylinder Requirements:

• Weber replacement cylinders meet requirements. Check other cylinders for D.O.T. certification(1) and date tested(2) (within five years). Your LP gas supplier can assist.
• LP tank supply systems must include a collar to protect the cylinder valve.
• Cylinder size: 20-lb (18 1/4 inches high, 12 1/4 inches diameter).
• Cylinder must be constructed and marked per U.S. Department of Transportation (D.O.T.) specifications.

Annual Maintenance

Perform the following maintenance procedures after a period of nonuse for your safety.

[WARNING] Check the hose before each use for nicks, cracking, abrasions, or cuts. Replace with Weber authorized hose if damaged.

Inspect burners for correct flame pattern. Clean if necessary (see "General Maintenance").

Check all gas fittings for leaks.

[DANGER] Do not use an open flame to check for gas leaks. Ensure there are no sparks or open flames in the area.

[WARNING] Check for gas leaks every time you disconnect and reconnect a gas fitting. Recheck all fittings before using your Weber Gas Barbecue, as shipping and handling may loosen fittings.

[WARNING] Perform these leak checks even if the barbecue was dealer or store-assembled.

You will need: a soap and water solution and a rag or brush.

To perform leak checks: Ensure all burners are OFF. Turn on gas supply.

[WARNING] Do not ignite burners while leak checking.

Check for leaks by wetting connections with soap and water solution and watching for bubbles. If bubbles form or grow, there is a leak.

Check:

1. Hose to manifold connections. [WARNING] If a leak occurs at connection (1), retighten the fitting with a wrench and recheck. If the leak persists, turn OFF the gas, DO NOT OPERATE THE BARBECUE, and contact Customer Service.
2. Regulator to tank connection.
3. Manifold to side burner hose connection.
4. Side burner hose to side burner connection.
5. Valves to manifold connection.
6. Hose to regulator connection. [WARNING] If a leak occurs at connections (2, 3, 4, 5, or 6), turn OFF the gas, DO NOT OPERATE THE BARBECUE, and contact Customer Service.

When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

Inspection and Cleaning of the Weber Spider Stopper™ Guards:

Remove the control panel and inspect the Spider Stopper Guards for dust or dirt. Brush off with a soft bristle brush. Check seams and fit for gaps.

General Maintenance

Weber Spider Stopper™ Guards:

These guards prevent spiders and insects from nesting in the venturi section of burner tubes, which can block gas flow and cause fires. The Guard(1) is factory installed.

Inspect and clean guards annually or if symptoms occur: smell of gas with yellow/lazy flames, low temperature, uneven heating, or burners not igniting.

[DANGER] Failure to correct these symptoms can lead to fire, serious injury, or death.

Main Burner Flame Pattern:

The correct flame pattern is shown: 1) Burner tube, 2) Tips occasionally flicker yellow, 3) Light blue, 4) Dark blue.

If flames are not uniform, follow burner cleaning procedures.

Main Burner Cleaning Procedure:

Turn off gas supply. Remove manifold. Look inside each burner with a flashlight.

Clean the inside of burners with a wire (e.g., straightened coat hanger). Clean air shutter openings and valve orifices. Use a brass bristle brush on the outside of burners. Ensure all burner ports are open.

[CAUTION] Do not enlarge burner ports when cleaning.

Replacing Main Burners

Ensure barbecue is OFF and cool. Turn gas OFF at source.

To remove control panel: Take off burner control knobs. Remove screws holding the control panel. Lift off the control panel.

Unlatch the Spider Stopper™ Guards and remove them.

Remove the manifold bracket and unscrew the two wing nuts(1) holding the manifold to the cooking box. Pull the manifold and valve assembly out of the burners.

Slide the burner assembly out from under the guide screw and washer(1).

Lift and twist the burner assembly slightly to separate the crossover tube(1) from the burners. Remove the burners from the cooking box.

To reinstall burners: Reverse steps 3 through 7.

[CAUTION] The burner openings(1) must be positioned properly over the valve orifices(2). Check proper assembly before fastening manifold.

Crossover® Ignition System Operations

If the Crossover Ignition System fails to ignite the Left burner, light the Left burner with a match. If it lights, check the Crossover Ignition System.

Check that both the white(1) and black(2) ignition wires are attached properly.

Check that the Crossover Ignition button pushes the igniter down and returns to the up position.

Check if the igniter is loose in the frame. Tighten if necessary.

If the Crossover Ignition System still fails to light, contact Customer Service.

Troubleshooting

If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

Side Burner Troubleshooting

[WARNING] Before attempting any troubleshooting steps, all gas controls and supply valves should be in the OFF position.

Side Burner Maintenance:

[WARNING] All gas controls and supply valves should be in the OFF position.

Check Igniter: Remove side burner cover. To remove side burner cover, remove control knob and screws that hold cover to bottom(1).

Ensure wire is connected between igniter and electrode. Check that igniter lock nut is tight.

Note: If the igniter works loose, carefully tighten the igniter lock nut with an adjustable wrench or pliers. Adjust igniter electrode to burner. Gap should be 1/8 to 3/16 inch from tip of electrode to burner. Spark should be a white/blue color, not yellow.