WEN 1" x 30" Belt Sander with 5" Sanding Disc

Introduction

Thank you for purchasing the WEN Belt/Disc Sander. This manual provides essential information for safe operation, assembly, and maintenance. Please read and understand this operator's manual and all labels affixed to the tool before use.

⚠️ SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. Always follow safety precautions to reduce the risk of fire, electric shock, and personal injury. These instructions are not substitutes for proper accident prevention measures.

Note: WEN reserves the right to change product specifications without prior notice. Keep this manual available for all users throughout the tool's life.

Specifications

Replacement sanding belts and discs can be purchased from wenproducts.com using specific model numbers for different grits.

General Safety Rules

Safety is a combination of common sense, staying alert, and knowing how your tool works. SAVE THESE SAFETY INSTRUCTIONS.

⚠️ WARNING: Read and understand all warnings, cautions, and operating instructions before using this tool. Failure to follow instructions may result in personal injury and tool damage.

Work Area Safety

• Keep work area clean and well lit.
• Do not operate in explosive atmospheres (flammable liquids, gases, dust).
• Do not expose to rain or wet conditions.
• Keep children and bystanders away.

Electrical Safety

• Ensure power tool plugs match the outlet; do not modify plugs or use adapters with grounded tools.
• Avoid contact with earthed/grounded surfaces.
• Do not abuse the cord; keep it away from heat, oil, sharp edges, and moving parts.
• Use a Ground Fault Circuit Interrupter (GFCI) in damp locations.

Personal Safety

• Stay alert, use common sense, and do not operate when tired or under the influence of drugs/alcohol/medication.
• Always wear eye protection. Use dust masks, non-skid shoes, and hearing protection as appropriate.
• Dress properly: avoid loose clothing, jewelry, and tie back long hair.

Power Tool Use and Care

• Do not force the tool; use the correct tool for the application.
• Do not use if the switch does not operate correctly.
• Disconnect power before making adjustments, changing accessories, or storing.
• Store idle tools out of reach of children and untrained users.
• Maintain tools; check for misalignment, binding, or broken parts. Repair if damaged.
• Use the tool and accessories according to instructions, considering working conditions.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts.

Specific Rules for the Belt/Disc Sander

⚠️ WARNING: Do not let comfort or familiarity replace strict adherence to safety rules.

1. Tool Purpose: Designed for sanding wood or wood-like products only.
2. Machine Mounting: Securely mount the sander onto a flat, stable surface or stand.
3. Personal Safety: Always wear ANSI Z87.1-approved glasses with side shields, hearing protection, and a dust mask. Do not wear loose clothing or jewelry. Tie back long hair. Do not wear gloves.
4. Electric Cords: Keep cords away from heat, oil, sharp edges, and moving parts. Replace damaged cords immediately.
5. Tool & Accessories Inspection: Check for damage or missing parts before operation. Ensure all adjustments are correct and connections are tight. Keep guards in place.
6. Sanding Accessories: Do not use damaged belts or discs. Use correct sizes. Unplug before changing parts. Ensure belt is installed in the correct direction and tracking is adjusted.
7. Workpiece Requirements: Ensure workpieces are sturdy. Inspect for imperfections (nails, staples) before sanding. Provide additional support for large workpieces. Sand only one workpiece at a time.
8. Preventing Accidental Starting: Ensure the power switch is OFF before plugging in, cleaning, assembly, or setup.
9. Do Not Touch Moving Pieces: Keep hands away from moving parts. Use a brush for cleaning, not hands.
10. Clear Work Area: Remove scrap pieces and objects from the table and belt/disc before turning on.
11. Feeding the Workpiece: Allow belt/disc to reach full speed before feeding. Sand on the downward side of the disc. Maintain clearance of 1/16 inch (1.6 mm) or less between the table/backstop and the belt/disc. Hold workpiece firmly and ease it against sandpaper; do not jam.
12. Operate only after complete assembly and installation.
13. Never perform layout, assembly, or set-up work on the table while the sander is operating.
14. Wait for the belt/disc to stop completely before touching the workpiece after turning off.
15. Always turn off and unplug before cleaning, adjusting, or changing attachments.
16. Cleaning: Use only a soft damp cloth for plastic parts. Do not use solvents.
17. Replacements: Shut off and unplug if parts are missing/damaged. Replace with identical parts.

California Proposition 65 Warning: This product may create dust containing chemicals known to cause cancer, birth defects, or other reproductive harm (e.g., lead, crystalline silica, arsenic, chromium). Reduce exposure by working in a well-ventilated area with approved safety equipment like dust masks.

Always stay alert and use common sense.

Electrical Information

Grounding Instructions

Grounding reduces the risk of electric shock by providing a path of least resistance. This tool has an equipment grounding conductor and a grounding plug. It MUST be plugged into a properly installed and grounded outlet according to local codes.

DO NOT MODIFY THE PLUG. If it doesn't fit, have a licensed electrician install a proper outlet.

Improper connection of the grounding conductor can cause electric shock. The green insulated conductor is the grounding conductor. Never connect it to a live terminal.

Consult a licensed electrician if you are unsure about grounding.

Use only three-wire extension cords with three-pronged plugs and outlets. Repair or replace damaged cords immediately.

⚠️ WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations.

Extension Cord Guidelines

Use an extension cord heavy enough to carry the product's current. An undersized cord causes voltage drop, loss of power, and overheating. The table below shows recommended gauge sizes:

Extension Cord Use:

• Examine extension cords for proper wiring and condition. Replace or repair damaged cords.
• Do not pull on the cord to disconnect; pull the plug. Disconnect the extension cord from the product before disconnecting the product from the cord. Protect cords from sharp objects, heat, and moisture.
• Use a separate electrical circuit (at least 12-gauge wire) protected by a 15A time-delayed fuse. Ensure the switch is OFF before connecting to power and that the current rating matches the motor nameplate. Running at lower voltage can damage the motor.

Know Your Belt/Disc Sander

Tool Purpose

Belt and disc sanders shape and finish wood and other materials by smoothing surfaces quickly and evenly. Refer to the diagram below for parts and controls.

Diagram Description: The sander features an upper guard assembly, a sanding belt on rollers, a belt table with a locking lever and bevel scale, a power switch, an adjusting shaft guard, and a belt tracking adjustment knob. On the disc side, there is a sanding disc, a disc table, a miter gauge, and a disc dust port.

Cleaning the Work Table Surface

The work table has an anti-rust coating. Clean with a soft cloth moistened with kerosene. Do not use gasoline, paint thinner, or lacquer thinner, as these can damage painted surfaces. Apply a light coat of paste wax to prevent rust after cleaning. Wipe all parts with a clean, dry cloth.

Assembly & Adjustments

Unpacking

Carefully remove the sander from packaging. Check all contents and accessories against the packing list. Do not discard packaging until assembly is complete.

Before use, assemble the unit following these instructions. Contact customer service at (800) 232-1195 or techsupport@wenproducts.com if any part is damaged or missing.

Packing List

The following parts are included:

• A. Disc Table (1)
• B. Belt Table (1)
• C. Miter Gauge Assembly (1)
• D. 3mm Hex Wrench (1)
• E. Belt Table Locking Lever (1)
• F. Washer, Locking Lever (1)
• G. Washers, Disc Table Knob (2)
• H. Screws, Disc Dust Port (3)
• I. Disc Dust Port (1)
• J. Belt Dust Port Adapter (1)
• K. Disc Table Locking Knobs (2)

The following items are required but not included:

• Square
• Dust Collection System

⚠️ WARNING: Do not plug in or turn on the tool until fully assembled.

Install Sanding Belt Table

1. Pass the sanding belt through the slot on the belt table and position the table on the machine.
2. Secure the belt table using the locking lever. (Refer to "Install the locking lever" below).

Install the Locking Lever

1. Gather the locking lever assembly and washer.
2. Disassemble the locking lever: use the 3mm hex wrench to remove the socket head cap screw with spring from the lever handle, releasing the lever base.
3. Align the slot in the belt table with the tapped hole in the housing underneath the table.
4. Screw the lever base and washer into the tapped hole clockwise.
5. Place the lever handle onto the lever base. Re-install the socket head cap screw and spring through the lever handle and tighten with the hex wrench.

Note: The lever is spring-loaded and can be repositioned. Ensure the table is securely locked before sanding.

Dust Collection

For optimal dust removal, the sander has two dust ports (belt and disc).

• To connect the sanding belt dust port adapter: Insert the adapter into the dust port on the left side of the sander.
• To connect the sanding disc dust port: Align the 3 holes on the disc dust port with the holes on the right side of the sander below the disc. Secure with the included 3 washers and screws.
• To connect a dust collection system: Fit a 1.5-inch dust hose over the onboard dust port (belt or disc) and secure with a hose clamp if needed. Alternatively, use the included adapter for a 2-1/4-inch dust hose. Ensure a tight fit. Connect the other end to your dust collection system.

Note: Failure to use a dust collection system will void the warranty.

Install Sanding Disc Table

1. Hold the disc table at a 45° upward angle. Align the inner extrusions with the slots on either side of the sanding disc. Slide inwards then upwards.
2. Align the locking knobs with the holes on either side of the sanding disc and turn clockwise to secure the table.

Upper Guard

Install the upper guard onto the belt sanding arm using the upper guard locking knob.

Belt Tracking

Belt tracking adjusts the belt to run true in the center of the rollers.

To adjust belt tracking:

1. Remove the upper guard locking knob and upper guard.
2. Remove the side cover by taking out its screws and washers.
3. Rotate the sanding disc by hand to slowly rotate the belt. Observe if the belt moves left or right.
4. If the belt wanders, use the belt tracking adjustment knob to adjust the roller angle. Keep rotating the disc while turning the knob until the belt centers.
5. Re-install the side cover, upper guard, and locking knob. Connect power and briefly turn the sander ON/OFF to verify tracking. Repeat if necessary.

Squaring the Table

For best results, ensure tables are square (90°) to the belt and disc surfaces.

1. Ensure the switch is OFF and the cord is disconnected.
2. Loosen the locking knobs for the disc table or the locking lever for the belt table. Place a square on the table and adjust until it is square with the belt and disc. Retighten the knobs/lever.

Testing the Machine

After assembly, perform a test run to ensure everything powers up and runs correctly. Remove all tools before turning on. Check that the ON/OFF switch and safety features work properly.

Stand to the side, connect to power, and turn the machine ON. Listen for unusual noises or vibrations. If any occur, turn OFF immediately, unplug, and check assembled parts to find the problem.

Belt Sander Platen

The platen is a steel support plate behind the sanding belt. It should be adjusted to be almost touching the back of the sanding belt.

To adjust the platen:

1. Ensure the switch is OFF and the cord is disconnected.
2. Remove the locking lever and belt table to access the platen's hex screws.
3. Loosen the two hex screws securing the platen. Adjust the platen to almost touch the belt's back. Re-tighten the hex screws.

Operation

ON/OFF Switch

1. To start: Push the switch to the ON position.
2. To stop: Push the switch to the OFF position.

Surface Sanding on the Belt

Hold the workpiece firmly with both hands, keeping fingers away from the sanding belt. Keep the workpiece flat against the belt table and move it slowly across the belt. Apply enough pressure to remove material; excessive pressure reduces efficiency.

⚠️ WARNING: Use extra caution with thin pieces and apply only enough pressure for material removal.

End Sanding and Outside Curve Sanding on the Disc

Use for sanding small, narrow workpieces and curved edges. Always work on the left side of the disc (downward rotation side), holding the workpiece firmly with light pressure.

⚠️ WARNING: Familiarize yourself with the rotation of the belt and disc sanding surfaces to avoid injury.

The disc rotates counterclockwise. Always use the left side of the disc (downward rotation); using the right side can cause kickback or injury.

Miter Gauge - Disc Sander

The miter gauge can be set up to 45° (right or left) by loosening the knob, setting the angle, and retightening. It is recommended for sanding small end surfaces on the disc.

Note: Move the workpiece from the center to the left side of the disc, holding it down firmly onto the table.

Maintenance

⚠️ WARNING: Turn OFF and unplug the tool before cleaning, adjusting, or performing maintenance.

⚠️ WARNING: Repair or replacement of electrical parts is hazardous. Service must be performed by a qualified technician using identical WEN replacement parts.

Routine Inspection

Before each use, inspect the tool's general condition. Do not use if any of the following exist:

• Loose hardware or improper mounting
• Misalignment or binding of moving parts
• Damaged cord/electrical wiring
• Cracked or broken parts
• Any condition affecting safe operation

Cleaning & Storage

1. After each operation, vacuum dust and chips from surfaces, motor housing, and work area. Keep ventilation openings clear to prevent motor overheating.
2. Wipe tool surfaces with a soft cloth or brush. Avoid getting water into the tool.
3. Store the tool in a clean, dry place away from children. Store accessories away from extreme temperatures.

Note: Most plastics are susceptible to damage from solvents. Do not use gasoline, carbon tetrachloride, chlorinated solvents, or detergents with ammonia.

Lubrication

All ball bearings are sealed and permanently lubricated. No further lubrication is required.

Product Disposal

Dispose of used power tools responsibly. This product contains electronic components that should be recycled. Take it to your local recycling facility.

Maintenance: Replacements

Sanding Belt Replacement

1. Ensure the switch is OFF and the cord is disconnected.
2. Remove the upper guard locking knob and upper guard.
3. Remove the side cover by taking out its screws and washers.
4. Push the shaft guard forward to shift the middle roller and create belt slack. Slide the belt off the rollers.
5. Place a new belt on the rollers, ensuring the arrow on the back points in the direction of travel.
6. Adjust tracking as per instructions on page 13. Reinstall the side cover, upper guard, and locking knob.

Sanding Disc Replacement

1. Ensure the switch is OFF and the cord is disconnected.
2. Remove the sanding disc table by loosening the locking knobs. Remove the disc dust port by removing its screws and washers.
3. Remove the used sanding disc. A WEN Heat Gun (model 2020 or HG1022) can help soften adhesive. Wipe the disc plate clean.
4. Peel the backing from the new disc, align it with the plate, and press firmly.
5. Reinstall the disc dust port, work table, and locking knobs.

Troubleshooting Guide

⚠️ WARNING: Stop using the tool immediately if problems occur. Repairs should only be performed by an authorized technician. Contact customer service for assistance.

Exploded View & Parts List

The exploded view diagram visually breaks down the sander into its component parts, showing how they assemble. The following is a detailed list of the parts:

Warranty Statement

WEN Products is committed to building dependable tools. This warranty covers WEN consumer power tools for home use.

Limited Warranty for Home Use

GREAT LAKES TECHNOLOGIES, LLC warrants to the original purchaser that WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date of purchase or 500 hours of use, whichever comes first. For professional or commercial use, the warranty is ninety days. Purchasers have 30 days from purchase to report missing or damaged parts.

Seller's Obligation and Exclusive Remedy

The seller's sole obligation is to replace defective parts without charge. This applies to parts defective in material or workmanship, provided they have not been subjected to misuse, alteration, careless handling, misrepair, abuse, neglect, normal wear and tear, or improper maintenance. To make a claim, keep proof of purchase (date and place). Purchasing through third-party vendors (garage sales, pawn shops, etc.) voids the warranty.

Contact techsupport@wenproducts.com or 1-800-232-1195 with your shipping address, phone number, serial number, required part numbers, and proof of purchase.

Damaged or defective parts may need to be sent to WEN before replacements are shipped. Shipping charges for warranty service must be prepaid by the purchaser. The product must be shipped in its original or equivalent container, properly packed, and fully insured. A description of the problem is required for diagnosis.

Limitations and Exclusions

This warranty does not apply to items that wear out from regular usage (belts, brushes, blades, batteries, etc.). Implied warranties are limited to two (2) years from the date of purchase. Some states/provinces may not allow limitations on implied warranty duration.

WEN is not liable for incidental or consequential damages (including loss of profits). Some states/provinces may not allow these limitations.

This limited warranty grants specific legal rights, and you may have other rights that vary by location.

This warranty applies only to items sold within the United States, Canada, and Puerto Rico. Contact WEN Customer Support for warranty coverage in other countries. Additional shipping charges may apply for addresses outside the contiguous United States.