Installation Guide for THERMON models including: Terminator ZP-XP Power Connection Kit, Terminator ZP-XP, Power Connection Kit, Connection Kit
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DocumentDocumentTerminatorTM ZP-XP Power Connection Kit INSTALLATION PROCEDURES For Power Connection, In-Line Splice Connection, T-Splice Connection or End Termination Applications TerminatorTM ZP-XP The following installation procedures are suggested guidelines for the installation of the Terminator ZP-XP Kit. For translations other than English and local language translation provided here, please contact Thermon. The English language installation procedure shall govern. Kit Contents 1 2 4 5 Dimensions 6 7 3 8 9 Item 1 2 3 4 5 6 7 8 9 Quantity Description Expediter Assembly Support Cap with O-Ring 1 Threaded Grommet Compressor Grommet Support Base with O-Ring 1 Junction Box Lid 1 Junction Box Base with O-Ring and M25 Dust Cap 1 Nut 1 Banding 1 Banding Guide Terminal Blocks with DIN Rail 1 (Refer to terminal specifications for maximum allowable wire size) 1 Junction Box Cord 1 Blind Plug Order Separately PETK Power and End Termination Kits (per cable) PETK-1 for RSX, VSX-HT, BSX PETK-2 for KSX, HTSX, USX PETK-3 for HPT, FP Specific Conditions of Use Avoid electrostatic charge. Clean only with damp cloth. Warnings · Due to the risk of electrical shock, arcing and fire caused by product damage or improper usage, installation or maintenance, a ground-fault protection device is required. · Installation must comply with Thermon requirements (including form PN 50207U for Ex systems) and be installed in accordance with the regulations as per the norm EN IEC 60079-14 for hazardous areas (where applicable), or any other applicable national and local codes. · Component approvals and performance ratings are based on the use of Thermon specified parts only. · De-energize all power sources before opening enclosure. · Avoid electrostatic charge. Clean only with a damp cloth. · Keep ends of heating cable and kit components dry before and during installation. · Minimum bending radius of heating cable is 32 mm (except HPT is 57 mm and FP is 19 mm). · Individuals installing these products are responsible for complying with all applicable safety and health guidelines. Proper Personal Protective Equipment (PPE) should be utilized during installation. Contact Thermon if you have any additional questions. Tools Required 3 mm 8 mm Terminator-LN-Tool (order separately) 28 mm 29 mm 33 mm Certifications/Approvals IP66 -60°C Ta +55°C Ordinary & Hazardous Locations MG 10.0022X Ex eb IIC T6...T4 Gb Ex tb IIIC T85°C...T135°C Db 0344 II 2 GD Ex eb IIC T6...T4 Gb, Ex tb IIIC T85°C...T135°C Db FM 10ATEX0058X Thermon has additional hazardous area approvals including: · GGTN · Kazakhstan 2 INSTALLATION PROCEDURES GRW-G 1. Locate bus connection (HPT and FP only) and cable as shown. Cut end of cable at angle to aid in piercing grommet. Leave additional cable for expansion loop. See page 5 for multiple cable installation tips. 2. For HPT and FP cable, exchange grommet in Terminator with GRW-G provided in PETK-3. 3. Insert cable into expediter. If mounted on bottom or side of pipe, punch out weep hole. 4. Slide expediter toward pipe and route cable through support base entry. 5. Insert banding guide into expediter and snap into place. 6. Mount expediter to pipe using pipe band. Do not band over cable. 7. Cut off end of cable. 8. Terminate cable with appropriate PETK termination kit. Refer to PETK installation instructions. 9. Push excess cable back through expediter. Tighten cap securely. Tape cable expansion loop to pipe. 3 TerminatorTM ZP-XP 10. Mount junction box base on expediter. 11. Make sure to align slots to properly orient junction box base. Tighten nut with Terminator-LN-Tool. If mounting horizontally, threaded gland holes must face downward. Remove M25 dust cap. Install M25 power gland (order separately) and M25 blind plug. For in-line splice, T-splice, or end termination, install additional M25 blind plug (order M25-B-EXE separately) instead of M25 power gland. 12. Install power cable (if necessary). 13. Install terminal block and complete 14. Install junction box lid and twist hand system wiring. Terminal set screws tight. Insert screwdriver into ratchet shall be tightened to a torque value of slots located on side of junction box 1.4 Nm (12.4 lb-in). See below for wiring base. details. 15. Use screwdriver to ratchet on junction box lid. Lid will rotate 30 degrees. 16. Lid latch mechanism fully engaged. To remove lid, repeat steps 14 and 15 but in the opposite direction. 4 Two Cable Layout Tips INSTALLATION PROCEDURES GRW-G Locate bus connection (HPT and FP only) and cable as shown. Cut end of cable at angle to aid in piercing grommet. Leave additional cable for expansion loop. Insert two cables into expediter. Note: For HPT and FP cable, exchange grommet in Terminator with GRW-G provided in PETK-3. For HPT and FP cable, exchange grommet in Terminator with GRW-G provided in PETK-3. Three Cable Layout Tips Locate bus connection (HPT and FP only) and cable as shown. Cut end of cable at angle to aid in piercing grommet. Leave additional cable for expansion loop. Insert three cables into expediter. Note: For HPT and FP cable, exchange grommet in Terminator with GRW-G provided in PETK-3. Mount expediter with three cables. Do not band over cable. Wiring Details Heating Heating Heating Cable #1 Cable #2 Cable #3 Heating Heating Heating Cable #1 Cable #2 Cable #3 Heating Heating Cable #1 Cable #2 Power Supply PE L2 or N L1 Power Connection (1 to 3 Heating Cables) In-Line Splice and T-Splice 5 End Termination (1 to 2 Heating Cables) Remove jumpers for 2 cable terminations. European Headquarters: Boezemweg 25 · PO Box 205 · 2640 AE Pijnacker · The Netherlands · Phone: +31 (0) 15-36 15 370 Corporate Headquarters: 100 Thermon Dr · PO Box 609 San Marcos, TX 78667-0609 · Phone: 512-396-5801 · 1-800-820-4328 For the Thermon office nearest you visit us at . . . www.thermon.com Form PN50845U-1221 © Thermon, Inc. · Printed in U.S.A. · Information subject to change.