GDW Tow Bar Installation Manual for Opel Crossland X (2017-)

General Information and Important Advice

General Instructions (Fitting):

• Before starting, inspect the tow bar for any transport damage and ensure it is the correct reference for the vehicle.
• Read and follow all fitting instructions precisely.
• Present the tow bar under the vehicle to check alignment before proceeding with installation.
• If drilling is required, carefully check for and avoid damaging any existing wires, brake lines, or other cables.
• Remove any soundproofing or bitumen layers from drilled areas.
• Treat drilled holes and bodywork with an anti-corrosive product.
• If the vehicle is equipped with non-standard bumpers (e.g., special series, sport, tuning parts), consult GDW technical service to confirm compatibility.
• The tow bar supplied is assembled for storage; disassemble parts before installation.

Guarantee:

• To determine the maximum towing weight for your vehicle, refer to the Certificate of Conformity (COC) or contact your dealer. Do not exceed the tow bar's specifications.
• The tow bar requires inspection after the first 1,000 km of use and at least annually thereafter. This includes:
  • Checking and retightening all bolts as necessary.
  • Repairing any paint damage.
  • Replacing any components damaged by external forces or accidents.
  • Greasing the internal parts of detachable tow bar systems.

Usage:

• If the towing ball obstructs the license plate or fog light, it must be removed when not in use.

Technical Specifications

Towing Capacity Formulas:

• D-Value: D = (max kg * max kg) / max kg * 0.00981 ≤ 6.00kN
• S-Value: S = max kg + max kg = 65 kg = 900 kg

Refer to the Certificate of Conformity (COC) or your dealer to verify your car's maximum trailer weight.

EC Approval: E6 55R-01xxxxxx

Installation Steps

The following steps detail the installation process. Refer to the part numbers listed on page 7 and the diagrams for visual guidance.

Preparation & Disassembly:

• Step 1: Access the rear of the vehicle. The diagrams show the trunk open. Tools required: PZ2 screwdriver.
• Step 2: Remove rear trim panels and components. Tools required: TX15 screwdriver. Arrows indicate removal direction.
• Step 3: Continue removing trim or bumper components to access mounting points.
• Step 4: Access vehicle chassis mounting points, potentially involving clips or fasteners.
• Step 5: Loosen or remove specific bumper components. Tool required: TX15 screwdriver.
• Step 6: The rear bumper is shown being removed or detached.
• Step 7: Access the vehicle's chassis mounting points. Tool required: 13mm socket/wrench.

Mounting the Tow Bar Frame:

• Step 8: Attach initial brackets (e.g., part 9) to the vehicle chassis using appropriate fasteners.
• Step 9: Attach further mounting components and brackets (e.g., parts 2, 3, 4) to the chassis.
• Step 10: Position and attach the main tow bar frame (part 1) to the chassis brackets. Use bolts (10, 11, 12) and nuts (13). Ensure correct orientation.
• Step 11: Secure the tow bar frame firmly to the chassis using bolts (10, 11, 12) and nuts (13).
• Step 12: Final tightening of the main tow bar frame components.

Attaching Tow Ball Carrier and Brackets:

• Step 13: Attach bracket (part 4) to the tow bar frame using bolts (6, 7, 8) and nuts (13). Torque specification: 27.3 Nm.
• Step 14: Attach bracket (part 5) to the tow bar frame using bolts (8, 7, 6) and nuts (13). Torque specification: 27.3 Nm.
• Step 15: Secure components with bolts (17) and nuts. Torque specification: 54.0 Nm.
• Step 16: Final tightening of components with bolts (17) and nuts. Torque specification: 54.0 Nm.

Installing the Tow Ball:

• Step 17: Attach the towing ball mechanism (part A) to the tow bar carrier.
• Step 18: Use specific components: GDW REF. 900.008 (a), GDW REF. 900.011 (b), DIN931-M12x70 (c), DIN985-M12 (d). Torque specification: 93.0 Nm.
• Step 19: Alternatively, use components: 944.M004 (a), DIN931-M12x70 (b), DIN985-M12 (c), GDW REF. 900.053 (S). Torque specification: 93.0 Nm.

Bumper Modification and Reinstallation

• Step 20: Modify or cut the bumper as indicated to accommodate the tow ball and ensure clearance. Note dimensions: R32.5, 110mm, 80mm, 35mm.
• Step 21: Reinstall the bumper components.

Options and Regulatory Compliance

AFN Options: Various towing ball types or configurations are available.

Regulatory Compliance: Ensure clearance according to Annex VII, diagram 25 (a,b) of regulation nr. 55. Observe the vehicle's permissible total weight for towing.