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Installation Guide for Altronix models including: Maximal11EV, Maximal37EV, Maximal13EV, Maximal55EV, Maximal33EV, Maximal75EV, Maximal35EV, Maximal77EV, Maximal11EV Maximal EV Series Expandable Power Systems, Maximal11EV, Maximal EV Series Expandable Power Systems, Expandable Power Systems, Power Systems, Maximal EV Series, EV Series
Altronix MAXIMAL55EV | Power Supply Charger, Expandable, Dua
Altronix MAXIMAL13EV Power Supply/Charger, Expandable, Dual 12/24VDC outputs, 1 P/S @ 3.5A & 1 P/S @ 6A, 220VAC, BC800 Enclosure | 123 Security Products
Altronix MAXIMAL35EV | Power Supply/Charger, Expandable, 1 P
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DocumentDocumentMaximal EV Series Expandable Power Systems Models Include: Maximal11EV - Power Supply 1: 12VDC @ 4A or 24VDC @ 3A. - Power Supply 2: 12VDC @ 4A or 24VDC @ 3A. Maximal37EV - Power Supply 1: 24VDC @ 10A. - Power Supply 2: 12VDC or 24VDC @ 6A. Maximal13EV - Power Supply 1: 12VDC or 24VDC @ 6A. - Power Supply 2: 12VDC @ 4A or 24VDC @ 3A. Maximal55EV - Power Supply 1: 12VDC @ 10A. - Power Supply 2: 12VDC @ 10A. Maximal33EV - Power Supply 1: 12VDC or 24VDC @ 6A. - Power Supply 2: 12VDC or 24VDC @ 6A. Maximal75EV - Power Supply 1: 12VDC @ 10A. - Power Supply 2: 24VDC @ 10A. Maximal35EV - Power Supply 1: 12VDC @ 10A. - Power Supply 2: 12VDC or 24VDC @ 6A. Maximal77EV - Power Supply 1: 24VDC @ 10A. - Power Supply 2: 24VDC @ 10A. Installation Guide Rev. MEV090710 More than just power.TM Installing Company: _______________ Service Rep. Name: __________________________________ Address: _____________________________________________ Phone #: __________________ MaximalEV Overview: Altronix Maximal Expandable Power Systems provide system designers and installers with maximum power choices and the highest levels of versatility. They provide 12VDC, 24VDC, or 12VDC and 24VDC simultaneously via two (2) single output power supply/chargers. Include AC fail, low battery, and battery presence monitoring. Custom enclosures accommodate up to four (4) 12VDC/12AH batteries. MaximalEV Series Configuration Chart: Altronix Model Number Maximal11EV Maximal13EV Maximal33EV Maximal35EV Maximal37EV Maximal55EV Maximal75EV Maximal77EV Output Voltage Options Power Supply 1 AL400XB2V 12VDC @ 4A 12VDC @ 4A 24VDC @ 3A AL400XB2V 12VDC @ 4A 12VDC @ 4A 24VDC @ 3A 24VDC @ 3A AL600XB220 12VDC @ 6A 12VDC @ 6A 24VDC @ 6A AL600XB220 12VDC @ 6A 24VDC @ 6A AL600XB220 12VDC @ 6A 24VDC @ 6A AL1012XB220 12VDC @ 10A AL1012XB220 12VDC @ 10A AL1024XB2V 24VDC @ 10A Power Supply 2 AL400XB2V 12VDC @ 4A 24VDC @ 3A 24VDC @ 3A AL600XB220 12VDC @ 6A 24VDC @ 6A 12VDC @ 6A 24VDC @ 6A AL600XB220 12VDC @ 6A 24VDC @ 6A 24VDC @ 6A AL1012XB220 12VDC @ 10A 12VDC @ 10A AL1024XB2V 24VDC @ 10A 24VDC @ 10A AL1012XB220 12VDC @ 10A AL1024XB2V 24VDC @ 10A AL1024XB2V 24VDC @ 10A 220VAC 50/60Hz Input Outputs Current Draw 2 2.25A 2 2.5A 2 3.5A 2 3A 2 5A 2 3A 2 5A 2 6.25A Power Supply Board Input Fuse Rating 5A/250V 5A/250V 5A/250V 5A/250V 5A/250V 5A/250V 5A/250V 5A/250V MaximalEV Features: Output: · Filtered and electronically regulated outputs (built-in power supply). · Short circuit and thermal overload protection with auto reset. Supervision: · AC fail supervision (form "C" contacts). · Low battery and battery presence supervision (form "C" contact). Visual Indicators: · AC input and DC output LED indicators. Battery Backup: · Built-in charger for sealed lead acid or gel type batteries. Battery Backup (cont'd): · Maximum charge current: AL400XB2V, AL600XB220 and AL1012XB220 (Power Supply Board): 0.7A AL1024XB2V (Power Supply Board): 3.6A · Automatic switch over to stand-by battery when AC fails. · Zero voltage drop when unit switches over to battery backup (AC failure condition). Enclosure Dimensions (approximate H x W x D): 26" x 19" x 6.25" (660.4mm x 482.6mm x 158.8mm) · Enclosure accommodates up to four (4) 12VDC/12AH batteries. - 2 - Maximal EV Expandable Power Systems Installation Guide MaximalEV Installation Instructions: Wiring methods shall be in accordance with the National Electrical Code/NFPA 70/ANSI, and with all local codes and authorities having jurisdiction. Product is intended for indoor use only. 1. Mount unit in the desired location. Mark and predrill holes in the wall to line up with the top three keyholes in the enclosure. Install three upper fasteners and screws in the wall with the screw heads protruding. Place the enclosure's upper keyholes over the three upper screws, level and secure. Mark the position of the lower three holes. Remove the enclosure. Drill the lower holes and install the three fasteners. Place the enclosure's upper keyholes over the three upper screws. Install the three lower screws and make sure to tighten all screws (Enclosure Dimensions, pg. 12). 2. Connect unswitched AC power (220VAC, 50/60Hz) to the terminals marked [L, N] on both power supply boards. Green branch wire connects to earth (safety) ground lug. Use 14 AWG or larger for all power connections. (Fig. 2, pg. 6). Keep power-limited wiring separate from non power-limited wiring. Minimum 0.25" spacing must be provided. CAUTION: Do not touch exposed metal parts. Shut branch circuit power before installing or servicing equipment. There are no user serviceable parts inside. Refer installation and servicing to qualified service personnel. 3. Select desired DC output voltage by setting SW1 to the appropriate position (Maximal11EV, Maximal13EV, Maximal33EV, Maximal35EV and Maximal37EV) (Fig. 1, pg. 5). Maximal55EV power supplies are factory set at 12VDC. Maximal77EV power supplies are factory set at 24VDC. Maximal75EV power supplies are factory set at 12VDC and 24VDC (Power Supply Board Stand-by Battery Specifications, pg. 5). 4. Measure the output voltage of the unit before connecting any devices to ensure proper operation. Improper or high voltage will damage these devices. 5. Connect devices to be powered to the terminals marked [+ DC ] (Fig. 2, pg. 6). 6. For Access Control applications batteries are optional. When batteries are not used, a loss of AC will result in the loss of output voltage. When the use of stand-by batteries is desired, they must be lead acid or gel type. Connect battery to the terminals marked [+ BAT ] (Figs. 2-7, pgs. 6-11). Use two (2) 12VDC batteries connected in series for 24VDC operation (battery leads included). 7. Battery and AC Supervision outputs: It is required to connect supervisory trouble reporting devices to outputs marked [AC FAIL, BAT FAIL] supervisory relay outputs marked [NC, C, NO] to appropriate visual notification devices. Use 22 AWG to 18 AWG for AC Fail & Low/No Battery reporting (Fig. 2a, pg. 6). 8. Mount UL Listed tamper switch (not included) (Altronix Model TS112 or equivalent) at the top of the enclosure. Slide the tamper switch bracket onto the edge of the enclosure approximately 2" from the right side (Fig. 2b, pg. 6). Connect tamper switch wiring to the Access Control Panel input or the appropriate UL Listed reporting device. To activate alarm signal open the door of the enclosure. 9. Please ensure that the cover is secured with the provided key lock. Maintenance: Unit should be tested at least once a year for the proper operation as follows: Output Voltage Test: Under normal load conditions the DC output voltage should be checked for proper voltage level (Power Supply Stand-by Battery Specifications, pg. 5). Battery Test: Under normal load conditions check that the battery is fully charged, check specified voltage at the battery terminals and at the board terminals marked [+ BAT ] to ensure that there is no break in the battery connection wires. Note: AL400XB2V, AL600XB220 and AL1012XB220 (Power Supply Board) maximum charge current is 0.7A. AL1024XB2V (Power Supply Board) maximum charge current is 3.6A. Expected battery life is 5 years, however it is recommended to change batteries within 4 years or less if necessary. Maximal EV Expandable Power Systems Installation Guide - 3 - Red (DC) ON ON OFF OFF Power Supply Board LED Diagnostics: LED Green (AC) Power Supply Status ON Normal operating condition. OFF Loss of AC. Stand-by battery supplying power. ON No DC output. Short circuit or thermal overload condition. OFF No DC output. Loss of AC. Discharged battery. Red (Bat) ON OFF Battery Status Normal operating condition. Battery fail/low battery. Terminal Legend L, G, N + DC AC FAIL NC, C, NO BAT FAIL NC, C, NO + BAT Power Supply Board Terminal Identification: Function/Description Connect 220VAC, 50/60Hz to these terminals: L to hot, N to neutral. Refer to MaximalEV Series Configuration Chart, pg. 3. Indicates loss of AC power. Relay normally energized when AC power is present. Contact rating 1A @ 28VDC. AC or brownout fail is reported within 1 minute of event. Indicates low battery condition, e.g. connect to alarm panel. Relay normally energized when DC power is present. Contact rating 1A @ 28VDC. A removed battery is reported within 5 minutes. Battery reconnection is reported within 1 minute. Low battery threshold: 12VDC output threshold set @ approximately 10.5VDC. 24VDC output threshold set @ approximately 21VDC. Stand-by battery connections. AL400XB2V, AL600XB220 and AL1012XB220 (Power Supply Board) maximum charge current is 0.7A. AL1024XB2V (Power Supply Board) maximum charge current is 3.6A. Power Supply Board Stand-by Battery Specifications Altronix Model Power Supply Board Battery 20 min. of Backup 4 hr. of Backup 24 hr. of 60 hr. of Backup Backup AL400XB2V 12VDC/40AH* N/A Maximal11EV Maximal13EV (Refer to Fig. 1a, 1b on pg. 5 for Switch [SW1] location 24VDC/12AH N/A and position) 24VDC/40AH* N/A 4A 200mA 3A 1A 300mA N/A N/A 1A 300mA Maximal13EV Maximal33EV Maximal35EV Maximal37EV Maximal35EV Maximal55EV Maximal75EV Maximal37EV Maximal75EV Maximal77EV AL600XB220 (Refer to Fig. 1a, 1b on pg. 5 for Switch [SW1] location and position) AL1012XB220 (Factory set at 12VDC) AL1024XB2V (Factory set at 24VDC) 12VDC/40AH* 24VDC/12AH 24VDC/40AH* 12VDC/12AH 24VDC/12AH 24VDC/65AH* N/A 6A 1A 300mA N/A 200mA N/A N/A N/A 6A 1A 300mA Battery capacity 10A for emergency stand-by at least N/A N/A 20 mins. 8A 1.5A 200mA 100mA N/A 8A 1.5A 500mA * Note: Additional battery enclosure required (Figs. 3-7, pgs, 7-11). - 4 - Maximal EV Expandable Power Systems Installation Guide Power Supply Board Output Voltage Settings: Fig. 1 Fig. 1a - AL400XB2V / AL600XB220 Power Supply Board OFF - 24V ON - 12V SW1 Fig. 1b ON + DC --- ON OFF - 24V ON - 12V Maximal EV Expandable Power Systems Installation Guide - 5 - Fig. 2 - MaximalEV Series Fig. 2a Tamper Switch Ground Lug -- BAT + + DC -- Power Supply Board L GN BAT FAIL AC FAIL NO C NC NO C NC Line Input 220VAC 50/60Hz Neutral Power Supply Board + DC -- + BAT -- Power Supply Board [BAT] Terminal Layout for AL1024XB2V Power Supply Board [DC] Terminal Layout for AL1012XB220 -- DC + + BAT -- L GN BAT FAIL AC FAIL NO C NC NO C NC Neutral Line *12VDC operation: For 12VDC operation only a single battery is needed. Connect red battery lead to terminal marked [+ BAT] and to the [positive (+)] terminal of the battery. Connect black battery lead to terminal marked [BAT ] and to the [negative ()] terminal of the battery. + 12VDC Rechargeable Battery* (Optional) + 12VDC Rechargeable Battery* (Optional) + 12VDC Rechargeable Battery* (Optional) Fig. 2b Edge of Enclosure Enclosure Tamper Switch (not included) To Access Control Panel or UL Listed Reporting Device - 6 - Maximal EV Expandable Power Systems Installation Guide NEC Power-Limited Wiring Requirements for Maximal11EV: Power-limited and non power-limited circuit wiring must remain separated in the cabinet. All power-limited circuit wiring must remain at least 0.25" away from any non power-limited circuit wiring. Furthermore, all power-limited circuit wiring and non power-limited circuit wiring must enter and exit the cabinet through different conduits. One such example of this is shown below. Your specific application may require different conduit knockouts to be used. Any conduit knockouts may be used. For power-limited applications, use of conduit is optional. All field wiring connections must be made employing suitable gauge CM or FPL jacketed wire (or equivalent substitute). Note: Refer to wire handling drawing below for the proper way to install the CM or FPL jacketed wire (Fig. 3a). Fig. 3 Supervisory Connections (power-limited) Optional Battery Enclosure (non power-limited) Input 220VAC 50/60Hz (non power-limited) Fig. 3a Incorrect Wire Handling External Jacketed Shield Correct Wire Handling Battery Connections (non power-limited) Wire Insulation Solid Copper Conductors Pull back external jacketed shield approx. 1/2". Maximal EV Expandable Power Systems Installation Guide DC Output Wiring - 7 - NEC Power-Limited Wiring Requirements for Maximal13EV: Power-limited and non power-limited circuit wiring must remain separated in the cabinet. All power-limited circuit wiring must remain at least 0.25" away from any non power-limited circuit wiring. Furthermore, all power-limited circuit wiring and non power-limited circuit wiring must enter and exit the cabinet through different conduits. One such example of this is shown below. Your specific application may require different conduit knockouts to be used. Any conduit knockouts may be used. For power-limited applications, use of conduit is optional. All field wiring connections must be made employing suitable gauge CM or FPL jacketed wire (or equivalent substitute). Note: Refer to wire handling drawing below for the proper way to install the CM or FPL jacketed wire (Fig. 4a). Fig. 4 Supervisory Connections (power-limited) Optional Battery Enclosure (non power-limited) Input 220VAC 50/60Hz (non power-limited) DC Output Wiring Battery Connections (non power-limited) Fig. 4a Incorrect Wire Handling External Jacketed Shield Correct Wire Handling Wire Insulation Solid Copper Conductors - 8 - Pull back external jacketed shield approx. 1/2". Maximal EV Expandable Power Systems Installation Guide NEC Power-Limited Wiring Requirements for Maximal33EV, Maximal35EV, and Maximal55EV: Power-limited and non power-limited circuit wiring must remain separated in the cabinet. All power-limited circuit wiring must remain at least 0.25" away from any non power-limited circuit wiring. Furthermore, all power-limited circuit wiring and non power-limited circuit wiring must enter and exit the cabinet through different conduits. One such example of this is shown below. Your specific application may require different conduit knockouts to be used. Any conduit knockouts may be used. For power-limited applications use of conduit is optional. All field wiring connections must be made employing suitable gauge CM or FPL jacketed wire (or equivalent substitute). Note: Refer to wire handling drawing below for the proper way to install the CM or FPL jacketed wire (Fig. 5a). Fig. 5 Supervisory Connections (power-limited) Optional Battery Enclosure (non power-limited) Input 220VAC 50/60Hz (non power-limited) DC Output Wiring Fig. 5a Incorrect Wire Handling External Jacketed Shield Correct Wire Handling Wire Insulation Battery Connections (non power-limited) Solid Copper Conductors Pull back external jacketed shield approx. 1/2". Maximal EV Expandable Power Systems Installation Guide - 9 - NEC Power-Limited Wiring Requirements for Maximal37EV and Maximal75EV: Power-limited and non power-limited circuit wiring must remain separated in the cabinet. All power-limited circuit wiring must remain at least 0.25" away from any non power-limited circuit wiring. Furthermore, all power-limited circuit wiring and non power-limited circuit wiring must enter and exit the cabinet through different conduits. One such example of this is shown below. Your specific application may require different conduit knockouts to be used. Any conduit knockouts may be used. For power-limited applications use of conduit is optional. All field wiring connections must be made employing suitable gauge CM or FPL jacketed wire (or equivalent substitute). Note: Refer to wire handling drawing below for the proper way to install the CM or FPL jacketed wire (Fig. 6a). Fig. 6 Supervisory Connections (power-limited) Optional Battery Enclosure (non power-limited) Input 220VAC 50/60Hz (non power-limited) DC Output Wiring Fig. 6a Battery Connections (non power-limited) Incorrect Wire Handling External Jacketed Shield Correct Wire Handling Wire Insulation - 10 - Solid Copper Conductors Pull back external jacketed shield approx. 1/2". Maximal EV Expandable Power Systems Installation Guide NEC Power-Limited Wiring Requirements for Maximal77EV: Power-limited and non power-limited circuit wiring must remain separated in the cabinet. All power-limited circuit wiring must remain at least 0.25" away from any non power-limited circuit wiring. Furthermore, all power-limited circuit wiring and non power-limited circuit wiring must enter and exit the cabinet through different conduits. One such example of this is shown below. Your specific application may require different conduit knockouts to be used. Any conduit knockouts may be used. For power-limited applications use of conduit is optional. All field wiring connections must be made employing suitable gauge CM or FPL jacketed wire (or equivalent substitute). Note: Refer to wire handling drawing below for the proper way to install the CM or FPL jacketed wire (Fig. 7a). Fig. 7 Supervisory Connections (power-limited) Optional Battery Enclosure (non power-limited) Input 220VAC 50/60Hz (non power-limited) Fig. 7a Battery Connections (non power-limited) Incorrect Wire Handling External Jacketed Shield Correct Wire Handling Wire Insulation Solid Copper Conductors Pull back external jacketed shield approx. 1/2". Maximal EV Expandable Power Systems Installation Guide DC Output Wiring - 11 - Enclosure Dimensions (H x W x D approximate): 26" x 19" x 6.25" (660.4mm x 482.6mm x 158.8mm) 2" (50.8mm) 4" (101.6mm) 19" (482.6mm) 7" (177.8mm) 4" (101.6mm) 2" (50.8mm) 6.25" (158.8mm) 1.25" (31.8mm) 0.85" (21.6mm) 8.9" (226.1mm) 19" (482.6mm) 8.4" (213.4mm) 0.85" (21.6mm) 5" (127mm) 7" (177.8mm) 1.5" (38.1mm) 8.5" (215.9mm) 7.5" (190.5mm) 8.5" (215.9mm) 26" (660.4mm) 26" (660.4mm) 26" (660.4mm) 7.5" (190.5mm) 7" (177.8mm) 4" (101.6mm) 10" (254mm) 1" (25.4mm) 1.0" (25.4mm) 2" (50.8mm) 0.85" (21.6mm) 8.9" (226.1mm) 8.4" (213.4mm) 0.85" (21.6mm) 1.25" (31.75mm) 6.25" (158.8mm) 19" (482.6mm) 4" (101.6mm) 2" (50.8mm) Altronix is not responsible for any typographical errors. 140 58th Street, Brooklyn, New York 11220 USA | phone: 718-567-8181 | fax: 718-567-9056 website: www.altronix.com | e-mail: info@altronix.com | Lifetime Warranty IIMaximalEV Series G26U MEMBER - 12 - Maximal EV Expandable Power Systems Installation Guide