MAGIC FX - Mind blowing special effects - MAGIC FX
Installation Guide for Bekafun models including: 22 mag 2025, MFX-MFX1401 Magic Fx Flame Blazer, MFX-MFX1401, Magic Fx Flame Blazer, Flame Blazer, Blazer
22 mag 2025 — Install the ARM CONTROLLER in compliance with the instructions from the ARM. CONTROLLER User and Installation Manual (PART01882). 2. Connect the PowerCon ...
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DocumentDocumentENGLISH USER AND INSTALLATION MANUAL FLAMEBLAZER® FLAME FX PART02631 rev 02-00 DISCLAIMER 6 WARNING © 2025 MAGICFX® Read this manual carefully before installing and/or using this product. Failure to read the manual and to follow the printed instructions may lead to personal injury and/or damage to the product. All rights reserved. Nothing from this publication may be copied, reproduced and/or published by means of printing, photocopying or by any other means, without the prior written approval of MAGIC FX. MAGIC FX reserves the right to modify specifications stated in this manual. TRADEMARKS Any brand names mentioned in this manual are registered trademarks of their respective owners. LIABILITY MAGIC FX accepts no liability for claims from third parties arising from unauthorised use, use other than that stated in this manual, and use other than in accordance with the General Conditions registered at the Chamber of Commerce. We further refer to the General Conditions. These are available on request, free of charge. Although considerable care has been taken to ensure a correct and comprehensive description of all relevant components, the manual may nonetheless contain errors and inaccuracies. Always check the latest version of the manual. Should you detect any errors or inaccuracies in the manual, we would be grateful if you would inform us. This helps us to further improve our documentation. 2 MAGICFX® FLAMEBLAZER® - User and Installation Manual TABLE OF CONTENTS Introduction 4 Target group 4 Other documentation 4 Language 5 Abbreviations 5 Revision table 5 1. Description 6 1.1. Main parts 7 1.2. FLAMEBLAZER fuel 8 1.3. Technical data 8 1.4. Product identification 9 1.5. Accessories 9 1.6. ARM Control 10 1.7. ARM override key 11 1.8. DMX control 12 1.9. Display panel 13 1.10. RDM capability 16 2. Safety 17 2.1. General safety rules 17 2.2. Rigging 17 2.3. Noise levels 17 2.4. Safety symbols 18 2.5. Safety warnings 19 2.6. Risk zones 20 3. Installation and use 23 3.1. Install the machine 23 3.2. Choose the flame height 24 3.3. (Re)fill the fuel 26 3.4. Mount on a truss 29 3.5. Connect the machine 31 3.6. Fire with DMX 33 3.7. Use the emergency stop 34 4. Troubleshooting 35 5. Maintenance 36 6. Correct disposal 38 7. EC Declaration of Conformity 39 MAGICFX® FLAMEBLAZER® - User and Installation Manual 3 INTRODUCTION Congratulations! You have bought a great new product from MAGIC FX. This manual contains all information required for the intended use of the equipment. Deviation from the described intended use can result in a hazardous situation and/or property damage. This manual includes notes and warnings on safe operation of the equipment. These notes and warnings are accompanied by the following icons. Read them attentively! 6 DANGER 6 WARNING 6 CAUTION NOTICE Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. Indicates a hazardous situation that, if not avoided, could result in death or serious injury. Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. Indicates information considered important, but not hazard-related (e.g. messages relating to property damage). TARGET GROUP This manual is targeted at authorised personnel in the event industry that install and operate the FLAMEBLAZER and the required ARM SYSTEM. Authorised personnel are those who: · Are appointed by their supervisor to install and/or operate the FLAMEBLAZER and the related ARM SYSTEM at the event. · Are trained in recognizing and avoiding hazards related to SFX applications at events. · Are familiar with the safety instructions of each involved ARM SYSTEM component. · Are familiar with and abide by the applicable local, national and international laws and regulations. OTHER DOCUMENTATION Document ARM SYSTEM Configuration Manual ARM CONTROLLER User and Installation Manual Document number PART02323 PART01882 Other related documentation 4 MAGICFX® FLAMEBLAZER® - User and Installation Manual L A N G UAG E This document contains the original instructions in English. In case you require other languages please contact MAGIC FX. ABBREVIATIONS Abbreviation SFX DMX RDM ARM SYSTEM ARM CONTROLLER E-STOP TERMINATOR FLAMEBLAZER® Description Special effects Digital Multiplex Remote Device Management MAGICFX® SFX SAFETY ARM SYSTEM MAGICFX® SFX SAFETY ARM CONTROLLER MAGICFX® SFX SAFETY E-STOP MAGICFX® SFX SAFETY TERMINATOR MAGICFX® FLAMEBLAZER® Abbreviations REVISION TABLE Doc nr PART01875 PART01875 PART01875 PART01875 PART01875 PART01875 PART01875 PART01875 PART01875 Revision 01-00 01-01 01-02 01-03 01-04 01-05 01-06 01-07 01-08 Date 03-06-2020 27-10-2020 10-11-2022 05-12-2022 06-11-2023 01-02-2024 13-03-2024 16-10-2024 04-11-2024 PART02631 02-00 22-05-2025 Description Author Initial release MB, ES Updated graphics PW Updated ARM SYSTEM TF Updated emergency stop MBO Preparing for CMS MBO Added STANDALONE MBO ARM/Enable update MBO Updated front page MBO Added registered trademark MBO Initial release v02 MBO Approved RD LL PvdW PvdW WH SvdS GM SvdS DV GM MAGICFX® FLAMEBLAZER® - User and Installation Manual 5 1. DESCRIPTION The FLAMEBLAZER is a special effects machine for controlled emission of flame jets into the air in a fixed direction. The machine uses specific flammable fuels, pressurised through a single outlet across spark ignition probes to generate the flame jet. An integrated electric pump draws the fuel from the 5 L can and generates the firing pressure. There are three nozzles available with the FLAMEBLAZER which are interchangeable, allowing the user to choose a small, medium or large flame. Based on zero wind the sizes are as follows: · S nozzle, up to 6 m (accessory); · M nozzle, up to 8 m (accessory); · L nozzle, up to 10 m (included); A specific nozzle exchange tool is available to change between the S, M and L nozzles (SFX1404). The FLAMEBLAZER is operated with DMX and RDM. The FLAMEBLAZER can be operated in sequence with multiple machines. Furthermore, the FLAMEBLAZER is configured for safety control with an ARM SYSTEM. 6 MAGICFX® FLAMEBLAZER® - User and Installation Manual 1.1. MAIN PARTS BURN CHAMBER OUTPUT NOZZLE FUEL CAN LID FX WARNING LED SCREEN & BUTTONS ARM OVERRIDE KEY SWITCH DATA OUTPUT DATA INPUT ARM CONTROLLER INPUT ARM CONTROLLER OUTPUT POWER INPUT POWER OUTPUT 4x M10 MOUNTING NUT SAFETY EYE Main parts MAGICFX® FLAMEBLAZER® - User and Installation Manual 7 1.2. FLAMEBLAZER FUEL The FLAMEBLAZER uses two types of fuel to create the effect. The fuel is loaded into an ADR Can 5 L located in the machine. 6 CAUTION 6 CAUTION 6 CAUTION Fuels are highly flammable and must be handled with caution and in accordance with local health and safety regulations. Always follow the safety instructions from the fuel packaging when handling and working with the fuel. Only use approved fuels: Isopropanol, ISOPAR G, H & L. The use of other fuels or water may degrade the performance of the machine or cause internal damage. Do not use any (coloring) additives in the fuel. 6 CAUTION Do not use water in the machine. 6 CAUTION Do not reuse or remix previously used fuels, as this increases the risk of contamination and may damage internal components. 1.3. TECHNICAL DATA Product Main Dimensions Weight Package Environment Product Name Product Code Product Type Length Width Height Empty Weight Length Width Height Packaged Weight Minimum Temperature Maximum Temperature Humidity (Relative) FLAMEBLAZER® MFX1403 FLAME FX 410 mm 16.4 in 300 mm 11.8 in 281 mm 11 in 19 kg 42 lb. 500 mm 19.7 in 385 mm 15.2 in 385 mm 15.2 in 21.3 kg 47 lb. - 10 °C 14 °F 50 °C 122 °F 20 to 90 % (non-condensing) Technical data 8 MAGICFX® FLAMEBLAZER® - User and Installation Manual Electrical Controlling Voltage Input Voltage Frequency Power Consumption Power Connector Control Options Control Protocols Control Connectors Safety controlling ARM Connector Configuring Configure Options Usage Consumable(s) Consumable Consumption 1.4. PRODUCT IDENTIFICATION 220 - 250 VAC 50 - 60 Hz 395 W Neutrik® powerCON TRUE1 (in&out) DMX DMX512-A (ANSI E1.11) RDM (ANSI E1.20) Neutrik® 5-pole male/ female XLR Neutrik® etherCON RJ45 (in&out) On Device RDM Isopropanol ISOPAR G, H & L S nozzle: 1.4 L/min M nozzle: 1.6 L/min L nozzle: 3.5 L/min Technical data Type plate 1.5. ACCESSORIES Code SFX1401 SFX1402 SFX1403 Product MAGICFX® FLAMEBLAZER Nozzle S MAGICFX® FLAMEBLAZER Nozzle M MAGICFX® FLAMEBLAZER Nozzle L Included 1x Accessories MAGICFX® FLAMEBLAZER® - User and Installation Manual 9 Code SFX1404 MFX0313 MFX0305 MFX3106 MFX3110 PART01885 PART90119 MFX3080 MFX3086 Product FLAMEBLAZER Nozzle exchange tool Schuko to Neutrik® powerCON TRUE1 cable - 1.5 m MAGICFX® BASEPLATE II Doughty Half Coupler (100 kg) M10 Safety Steel Empty ADR Can 5 L (w/out Cap) FLAMEBLAZER CUSTOM CAN CAP 5L MAGICFX® Flame Fluid IPA 5L MAGICFX® Flame Fluid Isopar L 5L Included 1x 1x Accessories Please contact MAGIC FX for additional possibilities. For information about the accessories of the ARM CONTROLLER (MFX3220), refer to the ARM CONTROLLER User and Installation Manual (PART01882). 1.6. ARM CONTROL The FLAMEBLAZER is designed to operate safely using the MAGICFX® ARM SYSTEM, which provides an interlocked safety control system. The system is normally armed and disarmed via the ARM CONTROLLER, which includes a key switch, emergency stop (E-STOP), and a reset button. The safety signal is transmitted via EtherCON cabling between the ARM CONTROLLER and connected machines. The ARM SYSTEM ensures that in the event of a signal failure, the internal relief valve automatically opens, immediately depressurising the system and preventing unintended flame output. This design minimises the risk of harm or damage due to unexpected activation. The use of the ARM CONTROLLER is strongly advised. Only in specific applications can the ARM system be overridden and the unit controlled via DMX only. In such cases, the machine must be used in conjunction with other appropriate and approved safety systems. An override key switch is located on the FLAMEBLAZER, allowing the machine to operate without an ARM CONTROLLER connected. This function is intended for use only when alternative safety provisions are in place. When the override is active (key set to OFF), the FX LED illuminates red to indicate the system is armed and ready for operation via DMX. For more information about the ARM SYSTEM and to learn how to configure a complete safety system, refer to the ARM SYSTEM Configuration Manual (PART02323). 10 MAGICFX® FLAMEBLAZER® - User and Installation Manual 1.7. ARM OVERRIDE KEY 6 WARNING 6 WARNING NOTICE Only override the ARM system when using other approved safety systems. Do not leave the key in the device by default. Always remove the key after setting the desired position to prevent unauthorized use or accidental activation. When the SFX Safety Arm System is turned off while an ARM controller is connected, the display will show error 131 (Misconfiguration ARM system). This prevents the false assumption that the ARM system is active, while it is in fact disabled due to the safety override. If no ARM CONTROLLER is connected, the safety system can be manually overridden using the key switch located on the STADIUMSHOT III. Turning the key to the OFF position disables the ARM input and arms the machine for operation via DMX. The FX LED illuminates red, indicating the system is armed and active. When the key is set to ON, the system requires a valid ARM signal from an ARM CONTROLLER in order to operate. Without this signal, the machine remains in a safe, disarmed state. The machine is labelled accordingly to indicate the override status: Key position ON OFF Result The system needs to be armed by an ARM CONTROLLER. ARM system disabled: override active and the FX LED is red indicating the system is armed. MAGICFX® FLAMEBLAZER® - User and Installation Manual 11 1.8. DMX CONTROL The FLAMEBLAZER is controlled with 1 enable address and 1 operational address: DMX Address Enable address Start address Address range 1-512 1-512 Control Device enable / disable Effect trigger DMX Addresses The enable address cannot be the same as the operational address. Operating of these addresses results in the following: DMX Address DMX Value (decimal) Result Enable address 0 24 Device disabled 25 64 Reset alarm codes 65 99 Device pre-enabled (firing disabled) 100 154 Device enabled 155 255 Device disabled Start address (effect 0 199 No output trigger) 200 255 Output effect Operation of the DMX addresses NOTICE NOTICE The maximum continuous duration of the effect is 5 seconds. After this period the effect will stop automatically. To start the effect again you must disable and re-enable the Effect trigger. Always plug in a DMX Terminator into the DMX output of the final unit in the control sequence. Using a DMX Terminator improves signal reliability. 12 MAGICFX® FLAMEBLAZER® - User and Installation Manual 1.9. DISPLAY PANEL MAIN MENU SIGNAL INFO DMX/RDM SETTINGS BACK PREV NEXT SELECT Display panel The display panel is located on the backside of the FLAMEBLAZER. Check the following menu structure for all options in the menu. Use the buttons for navigation and selection. The signal LED blinks red when DMX signal is active. The info LED continuously lights red when an error is present. MAGICFX® FLAMEBLAZER® - User and Installation Manual 13 Idle Display Main Menu Lock/Unlock Controller (press and hold for 5 seconds) Reset Errors DMX/RDM Settings Configuration Error History Information DMX Start Address (1 - 512) DMX Enable Address (1 - 512) DMX Footprint (Fixed) DMX over ARM (ON/OFF) RDM (ON/OFF) Lock tilt (ON/OFF) Display Dimmer (ON/OFF) Factory Defaults (YES/NO) Type (Alarm/Error) Serial Number Unique ID Bootloader CRC Build Date Uptime (DDDD:HH:MM:SS) Effect Time (DDDD:HH:MM:SS) Menu structure 14 MAGICFX® FLAMEBLAZER® - User and Installation Manual Menu function Explanation Lock/Unlock Controller Holding the Lock button for more than 5 seconds will "lock" the display functions. Meaning buttons will not respond. This to avoid accidental change of parameters via display. To unlock, hold the Unlock button for more than 5 seconds. In case system is armed display is locked. Reset Errors In case there is a locking error present, this button will reset the appliance. If the fault does not persist, the locking error will not reappear. DMX Start Address Setting the DMX Start Address. (1-512) DMX Enable Address (1-512) Setting the DMX Enable Address. DMX Footprint This parameter indicates the DMX footprint, in other words the amount of sequential channels used by the appliance. This does not include the enable channel. DMX over ARM (On/Off) If a combined DMX and ARM signal is used, set this option to ON. If the DMX signal runs separately, set this option to OFF. Make sure the DMX over ARM settings match your wiring setup. RDM (On/Off) Use this function to turn on/off the RDM functionality. Lock tilt (On/Off) Use the lock tilt to lock the angle position. The display will show an error when the head tilts more than 5 degrees from the locked position. The tilt can not be locked if the head is outside its maximum tilt angles. The error is cleared when the head repositions to within the range. When this function is OFF, the error will only display when the tilt is outside given bounds. Display Dimmer Turn display dimmer on or off. If turned on, the display is dimmed (On/Off) automatically 30 seconds after the last button push. Factory Defaults Restores the appliance factory default settings. (Yes/No) Type (Alarm/Error) Toggle between the occurred locking error (Alarm) list, and blocking error (Error) list. Locking errors need intervention by user, although they are "auto-reset" 3 times before the appliance remains in error until reset by user. Blocking errors clear when the triggering fault disappears. 16 locked, and 16 blocked errors are logged. Top of the list shows the last occurring error. Serial Number (DDDDD) Appliance serial number as also printed on the appliance label. Unique ID UID number as the appliance appears in the RDM device list (HHHHHHHHHHHH) after running discovery. Software Version Installed software version. Software CRC CRC of the functional software. Bootloader CRC CRC of the bootloader software. Menu functions MAGICFX® FLAMEBLAZER® - User and Installation Manual 15 Menu function Explanation Build Date Release date of functional software. Uptime Time counter which indicates how long the appliance has been (DDDD:HH:MM:SS) powered in total. Effect Time Time counter which indicates how long the effect has been on in (DDDD:HH:MM:SS) total. Menu functions 1.10. RDM CAPABILITY Remote Device Management Protocol (RDM) is an enhancement of the DMX512 communication protocol. RDM can be used for configuration and status monitoring while DMX512 takes care of the default controlling. For RDM you will need an RDM compatible controller. The following RDM parameters are supported by the FLAMEBLAZER. Parameter ID Discovery GET DISC_UNIQUE_BRANCH X DISC_MUTE X DISC_UN_MUTE X DEVICE_INFO X SUPPORTED_PARAMETERS X SOFTWARE_VERSION_LABEL X DEVICE_MODEL_DESCRIPTION X MANUFACTURER_LABEL X SLOT_DESCRIPTION X DMX_PERSONALITY_DESCRIPTION X SENSOR_DEFINITION X SENSOR_VALUE X DMX_START_ADDRESS X IDENTIFY_DEVICE X DEVICE_LABEL X FACTORY_DEFAULTS X DMX_PERSONALITY X RESET_DEVICE SET X X X X X X RDM parameters RDM parameters are subject of change due to software updates. Contact MAGIC FX for the latest information and updates. 16 MAGICFX® FLAMEBLAZER® - User and Installation Manual 2. SAFETY The FLAMEBLAZER has been designed and constructed in such a manner that it can be used safely. This applies to the use, the circumstances and the regulations as described in this documentation. Reading this documentation and following the instructions are therefore necessary for everyone who is authorised to work with the FLAMEBLAZER. The FLAMEBLAZER must be used in surroundings that: · Have a reasonably stable temperature of between -10 and 50 °C. · Have a relative humidity degree between 20 % and 90 % (non condensing). · Are free of dust, corrosive gases and high concentrations of organic vapours. 2.1. GENERAL SAFETY RULES · Only authorised persons may work with the FLAMEBLAZER. · Do not use the FLAMEBLAZER if there are people or animals in the direct output. · Make sure that children, unauthorised people and animals do not obtain access to the FLAMEBLAZER. · Do not use consumable fuel outside of the design intent as may lead to damage to the hardware, or hazardous situation to property and people; · Do not use incorrect nozzles as this may lead to damage to property or injury to people. (Product supplied with L nozzle); · Do not connect more units to a single electrical circuit than the installed fuse is able to handle. (Calculate the summed load with the electrical data from Chapter 1). · Do not remove or bypass any safeguards and safety symbols. · All required safety devices must be in good condition and function properly. · Ensure sufficient lighting of the surroundings. · Keep the workplace clean. 2.2. RIGGING Please follow the European and/or national guidelines for safe rigging and trussing. 2.3. NOISE LEVELS The measured maximum noise levels of the product is 79 dB(A) at 3 m distance away. Please follow the European and national guidelines regarding hearing protection. MAGICFX® FLAMEBLAZER® - User and Installation Manual 17 2.4. SAFETY SYMBOLS Symbol Meaning Position Read the manual carefully before Front of the machine. use! Warning: Hot Surface! Do not touch. Top of the machine, near the flame outlet. Warning: Flammable Fluid. Inside Front of the machine. the ADR 5L can, the internal machine pipework and projected from the flame outlet. Warning: High Pressure. High Front of the machine. Pressure liquid inside the internal machine pipework and projected from the flame outlet. Warning: High Voltage. The ignition Top of the machine, near the probes in the flame outlet flame outlet. chamber during operation. Safety symbols 18 MAGICFX® FLAMEBLAZER® - User and Installation Manual 2.5. SAFETY WARNINGS 6 WARNING Eye contact with fuel under pressure and burning fuel from the machine can lead to serious eye injury. Always wear safety goggles when you enter the safety zone. 6 WARNING 6 WARNING 6 WARNING 6 CAUTION 6 CAUTION 6 CAUTION 6 CAUTION NOTICE Fuels are highly flammable and must be handled with caution and in accordance with local health and safety regulations. Always follow the safety instructions from the fuel packaging when handling and working with the fuel. Using a damaged or an improperly installed machine can lead to death, serious injury or property damage. Always inspect the machine thoroughly before operation. Missing or obscured safety symbols on the machine can lead to death or serious injury. Make sure all safety symbols are correctly in place, see section 2.4. The flame output burn chamber and enclosure heats up during operation and can cause burns when touched. Do not touch any metal parts of a (recently) triggered machine. Any material that blocks the output nozzle can result in injuries, fire and damage to the machine when the machine is used. Always inspect the nozzle before operating and remove any obstructing material. Only open the enclosure access lid when the machine is not powered. The FLAMEBLAZER should not be used in winds exceeding 32 km/h or 20 mph. Always keep the machine dry and do not let excessive amounts of liquids such as rain or snow wet the machine. MAGICFX® FLAMEBLAZER® - User and Installation Manual 19 2.6. RISK ZONES NOTICE NOTICE NOTICE Note that the risk zones shift accordingly when the machine is installed in a tilted position. Keep the entire zone and all areas beneath it clear from unauthorized people, animals, and flammable objects. Note that the risk zones shift and increase with wind. Note that overlap of risk zones in a setup with multiple machines is allowed, as long the outputs do not cross or touch. 2.6.1. DANGER ZONE Symbol DANGER KEEP CLEAR Meaning Make sure ALL people, animals, and objects are clear of this area. Failure to do so results in death or serious injury. 6 DANGER DANGER KEEP CLEAR Maintain a free cylindrical output zone from the output of the FLAMEBLAZER. · S nozzle: radius 1.5 m, height 9 m; · M nozzle: radius 2.0 m, height 12 m; · L nozzle: radius 2.5 m, height 15 m. 20 MAGICFX® FLAMEBLAZER® - User and Installation Manual 2.6.2. HAZARDOUS ZONE Symbol Meaning Make sure unauthorized personnel and animals are clear of this area. Failure to do so could result in death or serious injury. Make sure there are no flammable objects or materials in this area. Failure to do so could result in death, serious injury, or damage. 6 WARNING Always create a hazardous zone around the machine according to the zones indicated below. · S nozzle: radius 2 m, height 9 m; · M nozzle: radius 2.5 m, height 12 m; · L nozzle: radius 3.0 m, height 15 m. Note that the zone direction shifts accordingly when the machine is installed in a tilted position. Note that the zone shifts and increases with wind. As a guidline, allow an additional 1 meter of safety distance for every 1 m/s of windspeed in the downwind direction. Risk assessments should account for local conditions, especially during outdoor use. MAGICFX® FLAMEBLAZER® - User and Installation Manual 21 6 WARNING 6 WARNING 6 CAUTION NOTICE Stop operating the system if any fire occurs outside of normal operation and/or if anything other than the emitted fuel for the SFX catches fire. Extinguish any remaining fire immediately with sand, carbon dioxide, dry powder or any other suitable extinguishing media. Do not use a water jet. Refer to the safety data sheet from the used fuel for detailed safety instructions. Keep the entire zone and all areas beneath it clear from unauthorized people, animals, and flammable objects. Any material that blocks the output nozzle can result in injuries, fire and damage to the machine when the machine is used. Always inspect the nozzle before operating and remove any obstructing material. NOTICE The total size of the output effect depends on the nozzle used. · S nozzle, up to 6 m (accessory); · M nozzle, up to 8 m (accessory); · L nozzle, up to 10 m (included); Make sure the FLAMEBLAZER is installed properly and set up in a stable position. 22 MAGICFX® FLAMEBLAZER® - User and Installation Manual 3. INSTALLATION AND USE NOTICE front view The FLAMEBLAZER will also remain functioning correctly when angled at a maximum of 45° or -45°. However the fuel can will be tipped and may cause a reduction in available fuel to the machine so level installation is preferred. side view 45° 45° 0° 0° -45° -45° 3.1. INSTALL THE MACHINE 1. Install the FLAMEBLAZER on a firm and preferably level surface. 2. Inspect the machine and remove any foreign objects and material that will block or obscure the nozzle or ignition probes of the machine during operation. 3. Take the necessary safety precautions, including: a. Creating risk zones in accordance with section 2.6. b. Making sure that the direct output will be free from persons, animals and property. c. Making sure there are no objects near the machine and within the output distance that can be damaged or catch fire by the emitted heat, flame and fuel from the FLAMEBLAZER. MAGICFX® FLAMEBLAZER® - User and Installation Manual 23 3.2. CHOOSE THE FLAME HEIGHT 6 WARNING NOTICE Make sure the system is disarmed when changing the nozzle. The machine is supplied with an L nozzle installed which produces up to a 10 m flame. 1. Choose a flame height that is safe for the environment and rigging position of the FLAMEBLAZER and select the nozzle that will ensure the flame cannot exceed the physical limitations of this location. · S nozzle, up to 6 m (accessory); · M nozzle, up to 8 m (accessory); · L nozzle, up to 10 m (included); 6 WARNING Operating the machine with a nozzle that does not have the sufficient safety clearances is dangerous and can cause damage to property and injury to people or animals. 2. To remove the nozzle from the burn chamber place the FLAMEBLAZER Nozzle exchange tool over the hex head of the nozzle being careful not to touch or miss-align the ignition probes. NOTICE The machine should be on level ground and the burn chamber clean of foreign objects and materials. 24 MAGICFX® FLAMEBLAZER® - User and Installation Manual 3. With the FLAMEBLAZER Nozzle exchange tool held in a vertical position, continuous anti-clockwise rotation will result in the nozzle becoming free from the bulkhead. This can be lifted out of the burn chamber and the nozzle exchange tool should retain the nozzle with the internal sprung clip. 6 WARNING 6 CAUTION NOTICE Eye contact with fuel under pressure from the machine can lead to serious eye injury. Always wear eye protection when you change the nozzle. Nozzle removal will result in the exposure of residual flammable fuel in the resulting orifice. Caution should be exercised to make sure this cannot be ignited. Ensure the washer seal remains with the nozzle when it is removed and does not stay in the burn chamber potentially obstructing the new nozzle from sealing properly. 4. Replace the nozzle that is not needed for the new nozzle and locate it in the socket of the FLAMEBLAZER Nozzle exchange tool ready for installation, checking it has a washer seal (PART01192). MAGICFX® FLAMEBLAZER® - User and Installation Manual 25 5. Carefully lower the FLAMEBLAZER Nozzle exchange tool with nozzle into the burn chamber until the nozzle locates into the bulkhead orifice. Rotate anti-clockwise until a click is heard or felt to check the threads are aligned. Make sure the tool is held vertical, continuous clockwise rotation will tighten the nozzle into place. 6 CAUTION 6 CAUTION NOTICE Check there is no foreign objects or material in the bulkhead orifice prior to inserting the nozzle as this can lead to blockages or misfires resulting in a dangerous situation. Cross-threading the nozzle into the bulkhead, under tightening or not using a ring seal will cause a poor seal resulting in fuel leaks in the burn chamber. The nozzle quickly goes from loose to tight as the seal meets the bulkhead and does not need to be tightened with excessive force. 12 Nm is sufficient for a good seal. 3.3. (RE)FILL THE FUEL 6 WARNING 6 WARNING 6 CAUTION Always make sure that the machine is disarmed and not enabled (FX LED indicator on the machine is dimmed) when you approach a machine. Eye contact with fuel under pressure and burning fuel from the machine can lead to serious eye injury. Always wear eye protection when you come near a powered machine. The flame output burn chamber and enclosure heats up during operation and could cause burns when touched. Do not touch any metal parts of a (recently) triggered machine. 26 MAGICFX® FLAMEBLAZER® - User and Installation Manual 1. Disconnect the machine from the power supply. 2. Open the enclosure access lid by squeezing the tabs on the sides together and lifting upwards. 6 CAUTION Fuels are highly flammable and must be handled with caution and in accordance with local health and safety regulations. Always follow the safety instructions from the fuel packaging when handling and working with the fuels. 3. To remove the can from the housing pull back the sleeve of the quick release coupling to disconnect the fuel hose and remove the can from the enclosure. Once removed unscrew and disconnect the screw cap, hose and quick release coupling from the old can. MAGICFX® FLAMEBLAZER® - User and Installation Manual 27 4. Insert the dip hose into the new can so that it touches the bottom and securely fit the screw cap to the can making sure it is tight and will not leak. Place the can into the housing so the cap is furthest away from the control panel. 5. Push the fuel hose into the quick release coupling on the machine, checking it has engaged properly. 6. Close the enclosure access lid. 28 MAGICFX® FLAMEBLAZER® - User and Installation Manual 3.4. MOUNT ON A TRUSS NOTICE Use a MAGICFX® BASEPLATE II for mounting on top of an upright truss, see the User and Installation manual of the MAGICFX® BASEPLATE II (PART01575). 1. Screw two clamps into threaded holes on the bottom of the machine. Use two Doughty Half Couplers M10 for truss mounting (MFX3106) and place the pair in x or in y direction. Z Y X Z Y X MAGICFX® FLAMEBLAZER® - User and Installation Manual 29 2. Mount the clamps firmly on a truss. 3. Secure the FLAMEBLAZER onto the truss using a safety steel (MFX3110). 4. Inspect the machine and remove any foreign objects and material that will block or obscure the nozzle or ignition probes of the machine during operation. 5. Take the necessary safety precautions, including: a. Creating risk zones in accordance with section 2.6. b. Making sure that the direct output will be free from persons, animals and property. c. Making sure there are no objects near the machine and within the output distance that can be damaged or catch fire by the emitted heat, flame and fuel from the FLAMEBLAZER. 30 MAGICFX® FLAMEBLAZER® - User and Installation Manual 3.5. CONNECT THE MACHINE 1. Install the ARM CONTROLLER in compliance with the instructions from the ARM CONTROLLER User and Installation Manual (PART01882). 2. Connect the PowerCon TRUE1 power cable to the power input of the FLAMEBLAZER. Connect the other end to a 100-250 Vac (50-60 Hz) power source. 3. Connect the correct cables between the ARM CONTROLLER, the FLAMEBLAZER, the control equipment, and other ARM SYSTEM components and machines (if applicable). Check the following variants for connection details. A The FLAMEBLAZER is controlled with DMX. The DMX signal and the ARM signal have separate cables. ARM insert terminator E-STOP BEACON FLAMEBLAZER ARM CONTROLLER POWER DMX CONTROLLER DMX connect another machine or insert terminator MAGICFX® FLAMEBLAZER® - User and Installation Manual 31 B The FLAMEBLAZER is controlled with DMX. The DMX signal and the ARM signal are combined. DMX + ARM BEACON FLAMEBLAZER ARM CONTROLLER POWER DMX CONTROLLER DMX connect another machine or insert terminator DMX INJECTOR 4. If controlled with DMX: Use the display and buttons or a RDM controller to assign DMX addresses, see Chapter 1.8. For more connection and configuration options, refer to the ARM SYSTEM Configuration Manual (PART02323). 6 CAUTION NOTICE NOTICE Do not connect more units to a single electrical circuit than the installed fuse is able to handle. (Calculate the summed load with the electrical data from Chapter 1) Insert a TERMINATOR in the last ARM output of each line to close the safety circuit. The ARM SYSTEM will not work when a line remains open. Always plug in a DMX Terminator into the DMX output of the final unit in the control sequence. Using a DMX Terminator improves signal and reliabillity. 32 MAGICFX® FLAMEBLAZER® - User and Installation Manual 3.6. FIRE WITH DMX 6 WARNING 6 CAUTION Check the machine for debris and corrosion before use. Clean or remove any residue in accordance with chapter XREF Wind can influence the effect and cause flames and fuel to divert off vertical. 1. Power the machine. 2. Make sure that the prescribed safety zone is clear and there is a suitable clearance above the unit for the chosen nozzle. 3. Set the safety key on the ARM CONTROLLER in the ON position. Make sure the safety key on the FLAMEBLAZER is set to ON. The FX LED lights in red, indicating the system is now armed and the FLAMEBLAZER and other connected SFX machines are ready to be operated. If no ARM CONTROLLER is used, set the safety key on the FLAMEBLAZER to OFF. The FX LED lights in red, indicating the system is now armed and the FLAMEBLAZER is ready to be operated. NOTICE If the safety key on the FLAMEBLAZER is switched to OFF and an ARM CONTROLLER is connected, an error (131) will be displayed and the machine can not be used. Disconnect the ARM CONTROLLER or switch the safety key on the FLAMEBLAZER to ON. 4. Activate the DMX enable address by setting the DMX value between 100 and 154. The pump is activated and pressurizes the system. The FX LED indicator on the machine will flash. 5. When it's time to flame, set the DMX value for Effect trigger between 200 and 255. NOTICE The maximum continuous duration of the effect is 5 seconds. After this period the effect will stop automatically. To start the effect again you must disable and re-enable the Effect trigger. 6. Set the DMX value for Effect trigger between 0 and 199 if you want to stop flaming. 7. Set the safety key in the OFF position to disarm the ARM SYSTEM and disable operation of the FLAMEBLAZER and other connected SFX machines. MAGICFX® FLAMEBLAZER® - User and Installation Manual 33 3.7. USE THE EMERGENCY STOP 1. When an emergency occurs or is about to occur with the FLAMEBLAZER, you press the emergency stop button on the ARM CONTROLLER or on an external E-STOP (if present). As a result the pressure will be removed from the system and the ignition transformer will be blocked. Any related hazard or property damage is stopped and prevented. 2. Set the safety key on the ARM CONTROLLER to the OFF position. 3. Resolve the emergency situation and inspect the FLAMEBLAZER. 4. Release the emergency stop and perform a reset. For instructions, refer to the ARM CONTROLLER User and Installation Manual (PART01882). 5. If DMX is used, set the enable and effect channel back to 0. 34 MAGICFX® FLAMEBLAZER® - User and Installation Manual 4. TROUBLESHOOTING Code 018 020 121 Meaning Pressure keeps dropping. Pressure Sensor Failure. Orientation of device out of safe bounds. Solution Make sure the fuel can is not empty. If the problem is not solved, contact MAGIC FX. Contact MAGIC FX. Keep the device within previously described safe bounds. Troubleshooting Always contact MAGIC FX if any malfunctions or errors occur that cannot be solved with the instructions as described in this manual. MAGICFX® FLAMEBLAZER® - User and Installation Manual 35 5. MAINTENANCE To achieve the maximum service life of the FLAMEBLAZER you must regularly clean the FLAMEBLAZER and test if it is functioning correctly. Before conducting any maintenance ensure the machine is switched off and disconnected from a power source and the machine is not hot from recently being used. Always use personal protective equipment such as safety glasses and gloves when handling fuels. Maintenance task General clean. Inspect and clean nozzles. Inspect and clean spark ignition probes. Activity Remove any foreign objects from burn chamber before every use being careful not to move or damage the spark ignition probes. Remove any dust or dirt from hose connections with a non-abrasive damp cloth. Remove the nozzle with the FLAMEBLAZER Nozzle exchange tool. Submerge the nozzle in Isopropanol for minimum of 1 minute. Remove from the solution and when dry use compressed air to blow through the nozzle in opposite direction of fuel. Before inserting the nozzle back into machine conduct a visual check of the washer seal to make sure no damage to the soft material and replace the washer seal if damaged. Any foreign particles should be removed from the probes, which can be cleaned with Isopropanol and a light abrasive cloth. Ignition probes should not be adjusted from the factory setting as this is critical to safe and reliable ignition. To check they are in the correct position each pair of probes must have a gap from tip to tip of 4 mm (+/-2 mm) and opposite probes must have a gap from tip to tip of 16 mm (+2 mm). If they do not have these gaps or are miss-aligned in anyway contact MAGIC FX. 16 mm 4 mm 36 MAGICFX® FLAMEBLAZER® - User and Installation Manual The FLAMEBLAZER Nozzle exchange tool contains ridges for bending and aligning the probes. The rod is 16 mm at one point for inspecting the spark ignition probes, as indicated here: 16 mm FOR CHECKING PROBES PROBE BENDING RIDGES Contact MAGIC FX if the FLAMEBLAZER is not functioning correctly. Firmware updates can add additional features and fix bugs so regulalry check on the website or with your MAGIC FX account manager to ensure you have the latest version. 6 DANGER Do not replace parts yourself; always consult MAGIC FX if necessary. MAGICFX® FLAMEBLAZER® - User and Installation Manual 37 6. CORRECT DISPOSAL This symbol on the product and / or accompanying documents means that used electrical and electronic products should not be mixed with general household waste. For proper treatment, recovery and recycling, please take this product to designated collection points where it will be accepted free of charge. Alternatively, in some countries you may be able to return your products to your local retailer upon purchase of an equivalent new product. Disposing of this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment, which could otherwise arise from inappropriate waste handling. Please contact your local authority for further details of your nearest designated collection point. Penalties may be applicable for incorrect disposal of this waste, in accordance with your national legislation. 38 MAGICFX® FLAMEBLAZER® - User and Installation Manual 7. EC DECLARATION OF CONFORMITY MAGIC FX B.V. declares as manufacturer and composer of the technical construction file that the product with the following specifications: Name machine : FLAMEBLAZER® Type : MFX1403 Voltage : 220-250Vac 50/60Hz Serial number : on product Year of construction : on product Is in ··conLEfoVMrDmC(i2t(y2001w14i4/th/335th0//eEEUmC) )LinoEiwmlecVatolrosltaaMfgeaetgyDnreeirgeticcutlCaivoteiomnpsaatsibsitlaityted in the following directive(s): · RoHS (2011/65/EU) Restriction of the use of certain Hazardous Substances · WEEE (2012/19/EU) Waste Electrical & Electronic Equipment The following harmonized standards were applied: · NEN-EN-ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction. · NeqENui-pENm-IeEnCt 62368-1:2020 Audio/video, information - Part 1: Safety requirements and communication technology · NEN-EN-IEC 61000-6-1:2007 Electromagnetic compatibility (EMC) - Part 6-1: Generic standards - Immunity for residential, commercial and light-industrial environments · NEN-EN-IEC 61000-6-3:2007/A1:2011, Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments. Original declaration of conformity Translation of the original declaration of conformity Name manufacturer : MAGIC FX B.V. Address Country : Schouwrooij 27, 5281 RE BOXTEL : The Netherlands CEO : B. Veroude Date : 3-4-2025 Signature MAGICFX® FLAMEBLAZER® - User and Installation Manual 39 WWW.MAGICFX.EU