Craftex B2016 – 24" Wood Band Saw Owner's Manual
Copyright © 2003 by Craftex Industries Inc.
General Safety Instructions
EXTREME CAUTION SHOULD BE USED IN OPERATING ALL POWER TOOLS. KNOW YOUR POWER TOOL, BE FAMILIAR WITH ITS OPERATION. READ THE OWNER'S MANUAL AND PRACTICE SAFE USAGE PROCEDURES AT ALL TIMES.
- CONNECT your machine ONLY to the matched and specified power source.
- WEAR SAFETY GLASSES, RESPIRATORS, HEARING PROTECTION and SAFETY SHOES when operating heavy machinery. Always wear safety glasses.
- DO NOT wear loose clothing or jewellery when operating machinery.
- A Safe Environment is important. Keep the area free of dust, dirt and other debris in the immediate vicinity of the machine.
- BE ALERT! Do Not Use prescription or other drugs that may affect your ability or judgement to safely use this machine.
- DISCONNECT the power source when changing drill bits, hollow chisels or making other adjustments or repairs.
- NEVER leave an operating tool unattended.
- NEVER reach over the table when the tool is in operation.
- ALWAYS keep blades, knives or bits sharp and properly aligned.
- ALWAYS keep all safety guards in place and ensure their proper function.
- ALWAYS use push sticks and featherboards to safely feed your work through the machine.
- ALWAYS make sure that any tools used for adjustments are removed before operating the machine.
- ALWAYS secure your work with the appropriate clamps or vises.
- ALWAYS keep bystanders safely away while operating machinery.
- THINK SAFETY. WORK SAFELY. Never attempt a procedure if it does not feel safe or comfortable.
Introduction
As part of the growing line of Craftex woodworking equipment, we are proud to offer the B2016. The Craftex name guarantees Craft Excellence. By following the instructions and procedures laid out in this owner's manual, you will receive years of excellent service and satisfaction. The B2016 is a professional tool and like all power tools, proper care and safety procedures should be adhered to.
Features
- Formed and Welded High Strength Steel Frame.
- Motor – 3HP, 220-volt single phase, 2 speed belt drive.
- Motor Speed - 3450 RPM.
- Motor Switch – Magnetic.
- Blade Speeds – 2,800 & 3,500 RPM's.
- Table - Precision Ground Cast-Iron.
- Table Size – 21" x 26", Cast Iron, Surface Ground.
- Table Height – 35 1/2".
- Table Tilts – 0 – 45 Degrees Right.
- Throat Depth – 23 1/2".
- Maximum Cutting Height – 13".
- Blade Size – Up To 1 1/4" Wide x 176 1/4" Long.
- Fence - Cast-Iron, Dimensions – 17 1/2" x 3".
- Machine Height – 80".
- Miter Gauge – ‘T’-Slot Included.
- Foot Brake.
- Dust Port.
- Gross Weight – 320kg.
- Crate Size – 28" x 39" x 87".
Features Identification
The band saw features the following identifiable components:
- Upper Wheel Cover: Encloses the upper band saw wheel.
- Blade Alignment Controls: Knobs or levers used to align the blade on the wheels.
- Magnetic Switch: The main power on/off switch.
- Fence: A guide used for straight cuts parallel to the blade.
- Fence Rails: Supports for the fence.
- Lower Wheel Cover: Encloses the lower band saw wheel.
- Cover Lock Knob: Used to secure access panels.
- Blade Guard Elevator: Mechanism to raise or lower the blade guard.
- Blade Guard Lock: Secures the blade guard in position.
- Blade Guard: Protects the user from the moving blade.
- Blade Tension Control: Adjusts the tension of the saw blade.
- Miter Gauge: A guide for angled cuts, fitting into the table's T-slot.
- Dust Port: Connection point for dust collection systems.
- Foot Brake: Used to quickly stop the blade rotation.
Operating Instructions
Congratulations on the purchase of your B2016, 24” Band Saw. Like all Craftex products, the B2016 will give you years of excellent service. Your B2016 has been shipped fully assembled except for the included 176 ¼” blade.
Unpacking
Place the B2016 in its final operating position while still in its crate due to its extreme weight. Exercise caution when unpacking, as crate wood may contain sharp nails and splinters. Position the band saw on a level, solid surface capable of supporting its 320kg weight.
Cleaning
The band saw may be packed with a protective lubricant on exposed metal surfaces. This can be removed with mineral spirits and then dried. Apply a coating of paste wax to affected areas and buff dry to prevent oxidation of cast-iron surfaces in damp conditions.
Blade Installation
Disconnect the band saw from the power source. Open the upper and lower blade wheel doors and remove the table insert. Loosen the saw blade tension control. Carefully insert the band saw blade through the table slot with the teeth facing outward. Ensure the blade sits on the center of the upper and lower wheels and between the blade bearing guides.
Fine Tuning the Blade
Once the blade is on the wheels, position it between the upper and lower blade guides. Tension the blade by turning the blade-tensioning knob clockwise. Rotate the blade slowly by hand to check its position on the wheels and tires. Adjust the blade alignment controls to center the blade on the crest of the tires. Adjust the upper and lower blade guides to sit just behind the gullets of the saw blade, touching it lightly without hindering vertical alignment.
Table Leveling
After blade installation, ensure the cast-iron table is square to the saw blade. Raise the blade guard and use a try square to verify accuracy. If there is variation, loosen the table tilting trunion release lever until the table is level, then tighten the lever. A stop-bolt under the rear of the table helps ensure it returns to 90° after angle adjustments; adjust its nuts accordingly. Periodically check the table for squareness.
Sawing
The B2016 offers two speeds: 2,800 and 3,500 RPM, selectable based on the work and wood species. To change speeds, disconnect power, open the lower wheel door. The idler pulley and motor have a tension adjustment mechanism. The machine ships set to 2,800 RPM. To switch to 3,500 RPM, move the belt to the larger groove on the motor pulley and the smaller groove on the idler pulley. Tighten before closing the door.
Blade Guard
The B2016 features a rack and pinion blade guard, raised and lowered by a wheel on the upper frame's rear. Clockwise rotation raises the guard; counter-clockwise lowers it. A lock-knob secures the guard. Position the blade guard approximately ¼" above the workpiece.
Rip Fence / Miter Gauge
The B2016 includes a cast-iron Rip Fence, pre-assembled to the saw fence. A front knob loosens the fence for repositioning. The Rip Fence can be used on either side of the blade. The standard T-slot miter gauge has features for accuracy, including positive stops. The 'washer' on the gauge's tail can be removed by loosening its screw if necessary.
Foot Brake
The machine's wheels and blade may continue to spin briefly after the magnetic power switch is turned off. A foot brake is located in the lower front for quickly stopping the blade. It is easily accessible and simple to operate by stepping on it.
Dust Management
Sawdust can be a toxic substance. The B2016 has a dust port in the lower front for connecting a dust collection system via adapters.
Tires
Sawdust buildup on the band saw wheels' neoprene tires can cause imbalance and vibrations. Craftex includes a brush to help alleviate this. Regularly check the brush's efficiency. Ensure the power source is disconnected when performing this check.
Power
The B2016 is powered by a 3HP, 220-volt, single-phase motor activated by a magnetic switch mounted on the frame. The switch is pre-wired but requires hard-wiring to your electrical power source. IMPORTANT: DO NOT MAKE ANY ALTERATIONS TO THE B2016 WHILE CONNECTED TO THE ELECTRICAL POWER SOURCE.
Schematic Diagram
A detailed schematic diagram is provided, illustrating all components of the B2016 band saw with corresponding part numbers for assembly and identification.
Parts List
| Part No. | Description | Qty. | Part No. | Description | Qty. |
|---|---|---|---|---|---|
| 01 | Body | 1 | 60 | Hex Nut 1/2" | 4 |
| 02 | Bearing Base | 1 | 61 | Motor | 1 |
| 03 | Bearing-6305z | 2 | 62 | Hex Screw - 1/2 x 1 1/2 | 1 |
| 04 | Shaft | 1 | 63 | Hex Screw - 1/2 x 1 1/2 | 1 |
| 05 | Key - 7 x 7 x 30 | 4 | 64 | Brake Pedal | 1 |
| 06 | Hex Nut - 3/4" 16NF, RH | 1 | 65 | Spring | 1 |
| 07 | Bearing Cover | 1 | 66 | Dust Chute | 1 |
| 08 | Spring Washer – 1/4" | 13 | 67 | Bushing | 2 |
| 09 | Pan Screws - 1/4" x 1/2" | 7 | 68 | Fence Guide Rod | 1 |
| 10 | Cover | 1 | 69 | Bolt Screw | 2 |
| 11 | Washer | 10 | 70 | Set Screw | 1 |
| 12 | Hex Screw - 3/8" x 1" | 10 | 71 | Rod Bushing | 2 |
| 13 | Adjusting Wheel | 1 | 72 | Fence | 1 |
| 14 | Set Screw - 1/4" x 3/8" | 2 | 73 | Locking Screw | 1 |
| 15 | Washer | 10 | 74 | Saw Table | 1 |
| 16 | Bolt 3/8" x 1" | 10 | 75 | Table Insert | 1 |
| 17 | Hex Nut - 5/16" | 2 | 76 | Spring Pin | 2 |
| 18 | Hex Screw - 5/16" x 1/2" | 2 | 77 | Miter Gauge Bar | 1 |
| 19 | Upper Wheel Bracket Base | 1 | 78 | Pointer | 1 |
| 20 | Bracket Shaft | 2 | 79 | Pan Screw - 2/16" x 3/8" | 1 |
| 21 | Set Screw - 5/16" x 3/8" | 9 | 80 | Pin | 2 |
| 22 | Adjustable Bracket | 1 | 81 | Miter Gauge | 1 |
| 23 | Adjusting Screw | 1 | 82 | Washer | 1 |
| 24 | Elevator Bracket | 1 | 83 | Locking Screw | 1 |
| 25 | Spring | 2 | 84 | Table Gauge Brkt. | 1 |
| 26 | Guide Spindle | 2 | 85 | Spring Washer | 8 |
| 27 | Upper Wheel Guide Brkt | 1 | 86 | Hex Screw - 3/8" x1 1/4" | 4 |
| 28 | 'C' ring - S-20 | 2 | 87 | Trunion | 2 |
| 29 | Lever Shaft | 1 | 88 | Carriage Bolt | 1 |
| 30 | Hex Nut - 3/8" | 1 | 89 | Locking Handle | 1 |
| 31 | Lock Screw - 3/8" x 1 1/2" | 1 | 90 | Lower Guide Bracket | 1 |
| 32 | Upper Adjustable Bracket | 1 | 91 | Blade Support Shaft | 2 |
| 33 | 'C' ring - s-25 | 1 | 92 | Hex Screw - 1/4" x 1" | 2 |
| 34 | Bearing - 6205z | 2 | 93 | Bolt - 1/4" x 1/2" | 10 |
| 35 | Upper Wheel Bearing Base | 1 | 94 | Set Screw - 1/4" x 1/2" | 1 |
| 36 | Upper Wheel Shaft | 1 | 95 | Upper Guide Bracket | 1 |
| 37 | Blade Wheel | 2 | 96 | Locking Shaft | 2 |
| 38 | Rubber Tire | 2 | 97 | Guide Wheel | 6 |
| 39 | Washer | 2 | 98 | Bushing | 6 |
| 40 | Hex Nut 3/4" 16NF, LH | 2 | 99 | E-Ring - E-6 | 6 |
| 41 | Upper Guard | 1 | 100 | Adjustable Guide Shaft | 4 |
| 42 | Lower Guard | 1 | 101 | Guide Bracket | 4 |
| 43 | Cross Knob | 2 | 102 | Locking Nut | 4 |
| 44 | Brake Wheel | 1 | 103 | Adjustable Bushing | 4 |
| 45 | V-Belt B36 | 1 | 104 | Pin | 4 |
| 46 | Blade | 1 | 105 | Guide bar bracket | 1 |
| 47 | Hex Screw - 1/4" x 1 1/2" | 1 | 106 | Blade Guard | 1 |
| 48 | Brake Belt Lock | 2 | 107 | Blade Inter Guard | 1 |
| 49 | Brake Belt | 1 | 108 | Hex Screw - 1/4" x 5/8" | 4 |
| 50 | Rivet | 6 | 109 | Guide Bar | 1 |
| 51 | Hex Nut | 1 | 110 | Elevator Hand Wheel | 1 |
| 52 | C-ring - S-12 | 1 | 111 | Worm Gear | 1 |
| 53 | Motor Pulley | 1 | 112 | C-ring S-12 | 1 |
| 54 | V-Belt B-36 | 1 | 113 | Gear Base | 1 |
| 55 | Intermediate Wheel | 1 | 114 | Gear | 1 |
| 56 | C-ring S-20 | 1 | 115 | Guide bar case Bracket | 1 |
| 57 | Bearing 6204z | 2 | 116 | C-ring S-15 | 1 |
| 58 | Intermediate Wheel | 1 | 117 | Locking Screw | 1 |
| 59 |
Accessories
Blades
| Width | Pitch | Gauge |
|---|---|---|
| 1/4" | 6 Hook | 0.25" |
| 3/8" | 4 Hook | 0.25" |
| 1/2" | 3 Hook | 0.25" |
| 3/4" | 3 Hook | 0.32" |
| 1" | 2 Hook | 0.35" |
| 1 1/4" | 3/4 Hook | 0.35" |
Saw Blade Lubricant Stick
Model AC70010. This wax stick is specially compounded to keep metal, plastic, and wood cutting blades from clogging due to chips or pitch, allowing for smoother, quicker cuts on various materials. Suitable for band, scroll, circular, hack, or jeweler's saws. Approximately 1" x 8" round.
Safety Equipment
- Safety Push Stick: Model B2007. Helps keep hands safe while supporting workpieces.
- Disposable Dust Masks: Model B13585 (Pkg. of 5) or B135850 (Pkg. of 50). Lightweight, elastic headband, disposable, custom fitting.
- Safety Goggles: Model B547. Flexible impact goggles designed to be worn over eyeglasses.
Craftex - Dust Collection Systems
These powerful, lower noise factor dust collection systems are portable or can be set up in semi-permanent locations. Rigid pipe connectors are ideal for fixed installations. New dust bags filter down to 1 micron. New polyethylene (lower) bags are transparent for visual inspection. For more systems and air purification mechanisms, visit busybeetools.com or call 1-800-461-BUSY (2879).
Available Models:
- CT029N: 1HP, 110V, 1PH, 825 CFM, 62dB, 1 micron, 3 Year Warranty.
- CT030: 2HP, 220V, 1PH, 1596 CFM, 77dB, 1 micron, 3 Year Warranty.
- CT031: 3HP, 220V, 1PH, 2300 CFM, 85dB, 1 micron, 3 Year Warranty.
Craftex 2 Year Limited Warranty
Craftex warrants products against defects in materials for two years for parts and 90 days for labor from the date of purchase. This warranty does not cover malfunctions due to misuse, abuse, improper installation, negligence, accidents, unauthorized repairs, or lack of maintenance. Proof of purchase is required. Craftex reserves the right to inspect returned items. Consumable products like blades, bits, and belts are excluded. Craftex is not liable for personal injury, death, property damage, or consequential damages arising from product use.
Returns, Repairs, and Replacements
To return, repair, or replace a Craftex product, visit a Busy Bee Tools showroom. Craftex equipment is exclusive to Busy Bee Tools. For replacement parts, call 1-800-461-BUSY (2879) with your credit card and part number.
- Returned merchandise may incur a minimum 15% restocking/handling fee.
- Returns must be pre-authorized in writing.
- Collect shipments are not accepted.
- Items for warranty must be insured and shipped pre-paid to the nearest warehouse.
- Include a copy of the original invoice and a letter explaining the reason for return. Shipping and handling charges are non-refundable.
- Busy Bee will repair or replace items at their discretion, subject to inspection.
- Repaired/replaced items will be returned pre-paid.
- Busy Bee may refuse reimbursement or repair if unauthorized third-party repairs were performed.
- Busy Bee repairs are warranted for 30 days (parts and labor).
- Unforeseen repair charges require customer acceptance.
- Busy Bee Parts & Service Departments handle most repairs; some may require return to authorized depots.
- Contact the nearest Busy Bee location for parts availability before bringing in a product for repair.
Busy Bee Tools Showrooms - Coast to Coast
Head Office
355 Norfinch Drive, North York, Ontario, M3N 1Y7
Tel. - 416-665-8008, Fax – 416-665-8337
Vancouver
30 Braid Street, New Westminster, British Columbia, V3L 3P3
Tel. – 604-517-3922, Fax – 604-517-8272
Mississauga
6325 Dixie Rd. Unit 6 & 7, Mississauga, Ontario, L5T 2E5
Tel. – 905-795-3200, Fax – 905-795-0091
Ottawa
2251 Gladwin Crescent, Ottawa, Ontario, K1B 4K9
Tel. - 613-526-4696, Fax – 613-731-8636
London
1398 Wellington Road, London, Ontario, N5E 1M5
Tel. – 519-659-9868, Fax – 519-659-0771
Dartmouth
133 Ilsley Avenue, Dartmouth, Nova Scotia, B3B 1S9
Tel. – 902-468-8088, Fax – 902-468-8830
Barrie
21 Commerce Park Drive, Barrie, Ontario, L4N 8X1
Tel. – 705-730-0498, Fax – 705-730-0495
Pickering
1064 Salk Road, Pickering, Ontario, L1W 4B5
Tel. – 905-831-9582, Fax – 905-831-4292
Calgary
2611 Hopewell Place, N.E, Unit#109, Calgary, Alberta, T1Y 7K3
Tel - (403) 250-1986, Fax – (403) 250-7768
Craftex has been serving the Canadian woodworking and metalworking industry for over 27 proud years. For questions, comments, or concerns, call or write to the head office or call toll-free at 1-800-461-BUSY. Email busybee@busybeetools.com or visit busybeetools.com.
