Curtis G4 ThermoPro Series 1 Gallon Coffee Brewing System - USER GUIDE

Key Features/Specifications/System Requirements

Key Features

  • Generation Four (G4) Digital Control Module: Features a large, 4.3" touch screen with an icon-driven interface for streamlined operation. On-Screen Instructions provide intuitive training and reduce service calls. The digital control module offers precise control over brewing time, temperature, volume, and specialty coffee needs, from pre-infusion to pulse-brewing to water bypass.
  • Built-in Self Diagnostic System: Provides real-time feedback on the brewing process and energy saving mode.
  • ThermoPro® Servers: Stainless steel, vacuum-sealed servers keep coffee fresh, hot, and flavorful.
  • Pre-Set, One-Touch Global Recipes: Based on coffee type, grind, and weight.
  • Field Selectable Batch Brewing: Single unit is field selectable for one, two, or three batch brewing.
  • Hot Water Spout: Centrally located hot water spout for instant hot beverages and other hot water needs.
  • Mineral Tolerance: Industry's most effective mineral tolerant design.

Specifications (Selected Models)

Electrical Supply Requirements

MODEL # DESCRIPTION PHASE VOLTS AMPS HEATING CONFIG WIRE WATTS HERTZ CAPACITY
G4TP1S30A3100 Single brewer 1 PH 230 V 20.0 A 2 x 2000 W 2W + G 4600 W 50/60 Hz 12.0 gal./hr. [45.4 L/hr.]
G4TP1S63A3100 Single brewer, dual voltage 1 PH 120/220 V 13.8/12.2 A 2 x 1600 W 2/3W + G 1650/2700 W 50/60 Hz 4.5/10.0 gal./hr. [17.0/37.9 L/hr.]
G4TP1T10A3100 Twin brewer 1 PH 220 V 23.0/34.5 A 3 x 2500 W 3W + G 5100/7600 W 50/60 Hz 15.0/21.0 gal./hr. [56.8/79.5 L/hr.]
G4TP1T30A3100 Twin brewer 1 PH 230 V 24.2 A 2 x 2500 W 2W + G 5574 W 50/60 Hz 15.0 gal./hr. [56.8 L/hr.]

Dimensions and Water Supply Requirements

MODEL # HEIGHT WIDTH DEPTH SHIP WEIGHT SHIP CUBE WATER CONNECTOR WATER PRESSURE MIN. FLOW RATE
G4TP1S30A3100 G4TP1S63A3100 24.73" [62.8 cm] 11.07" [28.1 cm] 20.75" [52.7 cm] 44.0 lb. [20.0 kg] 7.1 cu. ft. [0.20 m³] 3/8" flare 20 - 90 psi [138 - 620 kPa] 1.0 gpm [3.8 Lpm]
G4TP1T10A3100 G4TP1T30A3100 24.98" [63.4 cm] 20.07" [51.0 cm] 20.75" [52.7 cm] 75.0 lb. [34.0 kg] 10.8 cu. ft. [0.31 m³] 3/8" flare 20 - 90 psi [138 - 620 kPa] 2.0 gpm [7.6 Lpm]

Factory Default Settings

  • Brew Temperature = 200°F (92°C)
  • Brew Volume = Large-Small
  • Water Bypass = On LARGE and MEDIUM brew only
  • Energy Save Mode = Off

Important Safeguards

Symbols

  • [Alert Symbol]: Safety alert symbol used to indicate potential physical injury hazards. Obey all safety messages following this symbol to avoid injury or death.
  • DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
  • NOTICE: Indicates a situation which, if not avoided, could result in property damage.
  • [Info Symbol]: Provides information and tips for proper operation.

Sanitation Requirements

WARNING: This product can expose you to chemicals including Acrylamide and Bisphenol A (BPA), which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information visit www.P65Warnings.ca.gov.

Important Safeguards/Conventions

WARNING:

  • Ensure the appliance is installed and grounded according to the INSTALLATION INSTRUCTIONS by qualified personnel. Failure to follow instructions may result in personal injury or void the warranty.
  • This appliance is designed for commercial use. Service other than cleaning and preventive maintenance should be performed by an authorized Wilbur Curtis service technician.
  • To reduce the risk of fire or electric shock, DO NOT open service panels; there are no user-serviceable parts inside.
  • Keep body parts away from hot surfaces during operation.
  • Clean the appliance and dispensers before first use and regularly according to CLEANING INSTRUCTIONS.
  • Use only for its intended purpose: brewing/dispensing hot and/or cold beverages/water.
  • Not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience/knowledge, unless supervised or instructed by a responsible person. Supervise children to ensure they do not play with the appliance.
  • Avoid spillage onto the power (mains) connector.

CE Requirements

  • Must be installed in locations overseen by trained personnel.
  • For proper operation, install where temperature is between 5°C to 35°C.
  • Not suitable for outdoor use.
  • Shall not be tilted more than 10° for safe operation.
  • An electrician must provide electrical service conforming to all local and national codes.
  • For safe use, an all-pole disconnection must be incorporated into the fixed wiring per IEC 60335.
  • Must not be cleaned by water jet.
  • Can be used by persons aged 18 and above, if given supervision or instruction and they understand the hazards.
  • Keep appliance and cord out of reach of children under 18 years.
  • Appliances can be used by persons 18 and above with reduced capabilities if given supervision or instruction and they understand the hazards.
  • Children under 18 years should be supervised to ensure they do not play with the appliance.
  • If the power cord is damaged, it must be replaced by the manufacturer or authorized service personnel with a special cord.
  • Machine must not be immersed for cleaning.
  • Cleaning and user maintenance shall not be made by children unless they are older than 18 years and supervised.
  • Intended for household and similar applications: staff kitchen areas, offices, working environments, hotels, motels, bed and breakfast environments.
  • Not intended for applications such as farm houses.
  • Service areas permitted by Authorized Service personnel only.
  • A-Weighted sound pressure level is below 70 dBA.

Installation Instructions

Installation Requirements

  • A secure surface capable of supporting the appliance's weight.
  • For units without an attached cord or dual voltage units (220-240V): Use an appropriately sized, UL-listed, grounding-type power cable meeting electrical specifications. Consult a qualified installer if unsure about cable size/length. If hard-wired, the power cable must be long enough to move the unit for cleaning.
  • A grounded electrical connection to a circuit meeting appliance specifications. The circuit must be protected by an appropriately sized circuit breaker. Consult a licensed electrician if unsure.
  • A water filtration system is required for trouble-free operation. Wilbur Curtis recommends an approved water filter.
  • Potable water supply line connection from the water filter capable of supplying the minimum flow rate. The line must connect to the flare fitting on the unit and be controllable by a shut-off valve. Do not connect to a saddle valve or needle valve.

IEC Water Connection Requirements

  1. A quick disconnect or additional coiled tubing (at least twice the appliance depth) is required for cleaning access.
  2. Install with adequate back-flow protection to comply with applicable federal, state, and local codes.
  3. Water pipe connections and fixtures connected to a potable water supply must be sized, installed, and maintained according to federal, state, and local codes.

The International Plumbing Code and FDA Food Code require adequate back-flow prevention. For installations outside the U.S.A., comply with applicable local codes.

Installation Steps

Leveling

Use leveling legs to level the brewer; do not use them to adjust height beyond necessary leveling. Position the brewer on the counter and level it left-to-right and front-to-back by turning the bottom of the legs.

Connecting the Water Supply

  1. Flush the water supply line to purge air and debris from the filter and tubing.
  2. Connect the water supply line to the flare fitting on the brewer's back. Keep the water supply valve closed until power is connected.

Setting Up 120/220 Volt Units for 220-240 Volt Operation

WARNING: Do not connect the power cord to the power supply until instructed.

  1. Remove the front panel.
  2. Loosen the strain relief on the back of the brewer.
  3. Disconnect the existing power cable from the terminal block and remove.
  4. Feed the 220-240 Volt power cable through the strain relief into the brewer. The brewer may be wired directly to a junction box or use a power plug.
  5. Disconnect and cap the jumper wire between the "C" and "N" terminals on the terminal block.
  6. Connect the power cable wires to the terminal block inside the brewer according to the ELECTRICAL SCHEMATIC.
  7. Tighten the strain relief and replace the front panel.

Connecting the Brewer Wiring (Units Without Power Cord Attached)

WARNING: Do not connect the power cord to the power supply until instructed.

Brewers With Power Connector Mounted to the Back:

  1. Connect a C20 IEC power cord (not supplied) compatible with the electrical outlet and specifications.

Brewers With Strain Relief Mounted to the Back:

  1. Remove the front panel.
  2. Loosen the strain relief on the back of the brewer.
  3. Feed the power cable into the brewer.
  4. Connect the wires to the terminal block as specified in the ELECTRICAL SCHEMATIC.
  5. Tighten the strain relief and replace the front panel.

Electrical Connection to a Junction Box

WARNING: Turn off power at the circuit breaker panel and lock out/tag the breaker before connecting the power cable to the junction box.

  1. Connect the power cable wires to the terminals in the junction box and replace the cover. Refer to the ELECTRICAL SCHEMATIC for power supply requirements.

Connection to an Electrical Outlet

  1. If not installed, install the appropriate type of power plug for your locality, consulting local electrical codes.
  2. Connect the power plug to the appropriate electrical outlet.

WARNING: Connect the power cord only to the appropriate type and size electrical outlet. If incompatible, have the cord replaced or the outlet upgraded by a licensed electrician. Do not use an extension cord or a damaged power cord/plug.

Powering up the Unit

  1. Turn on the water supply valve.
  2. Ensure the circuit breaker supplying power is ON.
  3. Turn the toggle switch on the back of the brewer to the ON position. The water tank will start to fill. Inspect the water supply line for leaks. Go to the PROGRAMMING GUIDE section to program the brewer for the correct model and batch number.
  4. When the water level reaches the correct volume, the heating elements will turn on automatically. This typically takes 20 to 30 minutes to reach operating temperature. "Ready to Brew" should appear on the display.
  5. [Info Symbol]: When operating at higher elevations, reduce the default operating temperature (200°F/92°C) by 2°F/1°C for each 1000 feet (300 m) of elevation above 4000 feet (1200 m). See PROGRAMMING GUIDE.
  6. Before first brew, dispense 12 oz./350 ml of hot water through the faucet to purge air from the tubing.
  7. Brew a cycle of at least 12 oz./350 ml to purge any remaining air. During the initial brew cycle or after filter replacement, air sounds may be heard from the filter, tubing, and water tank.

Operating Instructions

Brewing Instructions

WARNING: TO AVOID SCALDING, AVOID SPLASHING. Keep body parts clear of the brewer during brewing. Do not remove the brew basket while "Brewing" is displayed.

The G4 ThermoPro Brewer is factory preset for optimal performance.

  1. Ensure the brewer is ON. Confirm the rear toggle switch is ON. "Ready to brew" should be displayed. If connected to an inter-lock grinder, ensure it is ON.
  2. Center an empty dispenser under the brew basket.
  3. Insert a clean paper filter into the brew basket. Fill with the proper amount of ground coffee and level it.
  4. Slide the filled brew basket into the brew rails under the control panel until it stops.
  5. Hold your finger on the appropriate brew icon. As soon as the brew valve clicks, lift your finger. Brewing will begin.
  6. If a keypad appears, the brew code feature is enabled (default is OFF). Brewing starts after entering the brew code. See PROGRAMMING GUIDE to set up/disable.

The brewer operates based on UCM programmed settings. Refer to the PROGRAMMING GUIDE to change settings.

Cleaning Instructions

Cleaning The Brewer - Daily

WARNING: HOT SURFACES - Allow brewer and dispenser(s) to cool before cleaning.

NOTICE: Do not use cleaning liquids, compounds, or powders containing chlorine or corrosives, as they promote corrosion and will damage finishes, voiding the warranty.

The brewer should be OFF.

  1. Remove dispenser(s). Wipe exterior brewer surfaces with a damp cloth to remove spills and debris.
  2. Remove brew basket(s) and clean in a mild detergent solution. Use a soft-bristled brush for hard-to-clean areas. Rinse with clean water and dry.
  3. Wipe the spray head area with a cloth soaked in mild detergent solution. Rinse with a clean, water-soaked cloth, then dry with a clean, soft cloth.
  4. Empty drip tray(s) (if applicable). Rinse with clean water and dry with a soft, clean cloth.

Cleaning The Brewer - Weekly

The brewer should be OFF.

  1. Remove spray head(s) by unscrewing counterclockwise from the dome plate.
  2. Thoroughly clean and rinse the dome plate area.
  3. Clean brew basket rails with a brush soaked in mild detergent solution. Rinse with a clean, water-soaked cloth, then dry.
  4. Reattach spray head(s).

Cleaning the Thermal Dispenser (Daily)

Required cleaners: Mild dish-washing detergent and warm water; TABZ™ Coffee Equipment Cleaner Tablets; One-Pro Beverage Equipment Cleaner.

WARNING: DO NOT immerse dispenser or lid in water or liquid. DO NOT place in a dishwasher (voids warranty). Do not use harsh powders, chlorine cleansers, wire brushes, or scouring pads inside the liner. DO NOT use a brush on the faucet or faucet shank.

IMPORTANT: Keep the stem on the lid's bottom (used for FreshTrac® feature) free from coffee oil build-up for proper operation.

Cleaning the Container

  1. Remove lid. Rinse dispenser and lid.
  2. Wash: Prepare a mild detergent solution. Wipe exterior surfaces and lid with a detergent-moistened sponge. Clean inside the fill tube with the supplied brush. Fill the liner with detergent solution. Scrub the stainless steel liner with a sponge brush.
  3. Rinse: Rinse liner and lid with clean, warm water.
  4. Sanitize: Reattach lid, remove cover, and center under brew basket. For 1.5 gal. dispensers, drop one TABZ Z95 tablet into brew basket. For 1.0 gal. dispensers, drop two TABZ Z61 tablets. Slide brew basket (with tablets) into brew rails. Run brew cycle; let liner soak 5-10 minutes after fluid stops flowing.
  5. Open faucet and drain sanitizer (to clean faucet shank).
  6. Fill liner to top with clean, warm water and drain through faucet (to rinse faucet shank).
  7. Fill liner to top with water a second time and drain through faucet. Rinse lid thoroughly, pouring water through the brew-through hole and tube.

Cleaning the Thermal Dispenser (cont.)

  1. Disassemble faucet: Unscrew handle/bonnet assembly. Inspect seat cup for wear; replace if damaged. Disassemble sight gauge (if applicable), remove glass tube, inspect for cracks/chips; replace if broken.
  2. Air Dry: Turn container and lid upside down to air dry.

Cleaning the Faucet Parts and Site Gauge

  1. Wash: Wash all faucet and gauge glass parts with detergent solution. Clean gauge glass interior with a gauge brush and detergent.
  2. Rinse: Thoroughly rinse all parts with clean, warm water.
  3. Sanitize: Immerse faucet and gauge parts in a sanitizer solution (1 oz. One-Pro cleaner per 5 gal. water, min. 122°F/50°C) for 15 minutes.
  4. Air Dry: Remove parts from sanitizer, rinse thoroughly, and air dry.
  5. Reassemble faucet handle/bonnet. Reinstall sight gauge (if applicable). If replacing gauge glass, remove glass traces from silicone parts before inserting new tube. Reinstall lid.

Cleaning the Airpot/Pour Pot (Daily)

WARNING: DO NOT immerse airpot/pour pot or lid assembly in water or liquid. DO NOT place in a dishwasher (voids warranty).

Prepare a mild detergent and warm water solution. Remove airpot/pour pot from brewer, remove/open lid. For airpots, remove nozzle assembly. Rinse.

Cleaning Airpots

  1. Wash: Wipe exterior surfaces and lid with a detergent-moistened sponge. Fill liner with detergent solution. Use a sponge brush to clean inside. Clean spout/siphon tube with detergent solution.
  2. Rinse: Rinse airpot and spout/siphon tube with clean, warm water.
  3. Sanitize: Sanitize interior of airpot, spout/siphon tube, and lid using a commercial sanitizer suitable for food grade applications.
  4. Air Dry: Turn airpot and lid upside down to air dry.

Cleaning Pour Pots

  1. Wash: Wipe exterior surfaces and lid with a detergent-moistened sponge. Fill liner with detergent solution. Use a sponge brush to clean inside.
  2. Rinse: Rinse pour pot and lid with clean, warm water.
  3. Sanitize: Sanitize interior of pour pot and lid using a commercial sanitizer suitable for food grade applications.
  4. Air Dry: Turn pour pot and lid upside down to air dry.

[Info Symbol]: The stem on TFT series pour pot lids has a built-in sensor for FreshTrac®. Keep stem free from coffee oil build-up. Inverting the lid for 30 seconds resets the FreshTrac timer.

Programming Guide

Touchscreen Control Module Overview

The touchscreen activates when the rear toggle switch is ON. On-screen buttons control operation and programming. Tapping buttons activates functions. The default screen and additional controls are shown.

Two programming methods: Manual via touchscreen or Automatic via USB data port (see Automatic Programming - USB).

Manual Programming Mode

  1. Enter programming mode by tapping the Curtis logo five (5) times.
  2. Enter the ACCESS CODE (default: 1234) and press OK. The MAIN MENU screen appears. The access code can be reset in Control Settings > Passwords.
  3. The MAIN MENU displays sub-menu icons that vary by model. Select the model series matching the brewer's model number label for proper operation.

Manual Programming Mode (cont.)

Sub-menus available for programming:

  • Recipes: Select coffee types (Gourmet STD, Light Roast, Dark Roast, High Yield, Filter Pack, Decaf, Custom Recipes). Factory default is Gourmet STD. Selecting a type sets temperature and brew settings. Individual settings can be changed afterward.
  • Control Settings: Temperature, Warmer Settings (Auto-Off, Power Setting, Quality Timer, Energy Save Mode, Satellite Color, Sounds, Diagnostics), Display Settings (Brew Timer, Quality Timer, Rinse Server Message, Warmer Icon, Screen saver, Display Name, Brew button icon), Preventive Maintenance (Interval, Service Telephone Number, Brew Counter).
  • Brew Settings: By Volume/Time, Pre/Infusion, Pulse Brew, By-Pass, Drip-Out Mode.
  • Model Select: Selects brewer model and batch size (e.g., Single/Twin, One/Two/Three Batches).
  • Settings Summary: Displays a summary of current settings.
  • Exit: Exits programming mode.

Recipes Menu

Select coffee types to set temperature and brew parameters. Factory defaults are provided for each type.

Control Settings Menu Details

  • Temperature: Sets brewing temperature (160°F to 206°F / 71°C to 97°C). Factory default: 200°F/92°C.
  • Warmer Settings: Adjusts auto-off times, power levels, quality timer, energy save mode, satellite color, sounds, and diagnostics.
  • Display Settings: Controls display elements like brew timer, quality timer, rinse server message, warmer icon, screen saver, display name, and brew button icons.
  • Preventive Maintenance: Sets maintenance interval reminders and service phone numbers.
  • Passwords: Set Programming Password, Brew Password, and USB Password. Master Reset returns UCM to factory defaults.
  • Regional Settings: Selects SI/US units and language.
  • Rinse Volume: Enables/disables dispenser rinse options.

Brew Settings Menu Details

  • Brew by Volume: Adjusts brewed volume. Settings vary by model series.
  • Brew by Time: Adjusts brew amount by time instead of volume. Settings vary by model series.
  • Pre-Infusion: Sets pre-infusion time (Pulse Brew must be OFF). Enhances clarity and extraction. Range: 10-60 seconds.
  • Pulse Brew: Selects pulse brew patterns (A-E) for flavor tuning. Guidelines provided for different coffee types.
  • By-Pass: Controls extraction for larger brews by reducing contact time. Range: 0%-50%.
  • Drip-out Mode: Sets timer for water to drain from brew basket after brewing stops. Range: 0-15 minutes.

Automatic Programming - USB

Reprograms settings easily using a USB flash drive. A flash drive can copy settings from one brewer to another, standardizing settings across multiple units.

Requirements: USB 2.0 or above, Type-A USB connection, minimum 2 GB storage capacity. Flash drive must be completely blank.

Uploading Software to Flash Drive

  1. Ensure brewer is ON and programmed as desired.
  2. Open USB port cover, insert flash drive. UCM uploads setup data. Yellow LED indicates transfer.

Downloading Software from Flash Drive to Brewer

  1. Select the brewer to update. Ensure it is ON.
  2. Plug loaded flash drive into USB port. Data downloads automatically, overwriting existing settings. Red LED indicates download in progress.
  3. UCM reboots for changes to take effect.
  4. Remove flash drive. Download complete.

USB File Transfer

This screen appears when a USB drive is inserted (if brewer is not brewing). Default action is "No Action". UCM creates a backup before downloading/saving screen-saver. Firmware updates start automatically if present.

Rough-In Drawings

Diagrams showing dimensions for the G4TP1S (Single Coffee Brewer) and G4TP1T (Twin Coffee Brewer) models are provided, including height, width, depth, and connection points.

Illustrated Parts List

Exploded views and parts lists are provided for the G4TP1S Main Chassis and various Tank Assemblies (WC-62088DV, WC-62088, WC-62033). Each part is identified by an item number, part number, and description. Recommended parts to stock are also listed.

Electrical Schematics

Detailed electrical schematic diagrams are included for various G4 models, illustrating wiring, component connections, and electrical rating tables. These cover models such as G4GEMS63x, G4TP[X]1S63x, G4TP[X]2S63x, G4GEMT10x, G4TP[X]1T10x, G4TP[X]2T10x, G4GEMT30x, G4TP[X]1T30x, and G4TP[X]2T30x.

Troubleshooting Guide

Provides guidance for diagnosing and resolving common issues.

General Troubleshooting

  • WARNING: Procedures are for qualified service technicians only. Turn off power when replacing components.
  • Scald and Burn Hazard: Keep body parts clear of hot surfaces.
  • IMPORTANT: When replacing the UPM, always check valve coils for shorts and replace if necessary.
  • Troubleshooting Guidelines: Consult ERROR CODES for display messages. Ensure the brewer is level. Use this guide with the appropriate ELECTRICAL SCHEMATIC.
  • Valve Test Procedure: Use a multimeter to measure valve coil resistance. Less than 100 ohms indicates a shorted coil requiring replacement. Test for open coils by reconnecting and using diagnostics.

Common Issues and Solutions

  • Water Not Hot Enough: Check temperature setting. If correct, replace temperature sensor.
  • Water Heats More Slowly: Check heating element power and continuity. If no power, trace circuit. If power is supplied but no heat, check SSRs.
  • Dispenser Overflows During Brewing: Check UCM brew/bypass/dilution levels. Check for missing spray head. Ensure dispenser is empty before brewing.
  • No Power - Display Not Lit: Check circuit breaker, power plug connection, main toggle switch, wire connections, chassis ground. Check low voltage input to UCM. Trace power loss if UPM is suspect. Check thermostat reset switch.
  • Brewer Does Not Start When Brew Button is Pressed: If "Brewing" displays, check UPM-valve wiring. If "Brewing" does not display, check UCM or UPM.
  • Sensor Error Message: Indicates an open circuit in the temperature sensor system. Check sensor resistance; replace sensor if open (>200 kΩ). If resistance is normal, check wiring or replace UPM. Reset error by cycling power.
  • Water Tank Overfills: If water continues to flow when OFF, replace inlet valve. If water stops when OFF but flows when ON, check water probe connection. If probe connection is OK but tank still overfills, check tank ground and orange wire continuity, or replace UPM.
  • Water Tank Does Not Fill: Check water supply and inlet valve for plugs. Check inlet valve terminals for power. If powered but no flow, replace inlet valve. If no power to inlet valve, check UPM wiring. If wiring OK but no power to valve, check water probe wire. If tank fills when probe wire is removed, replace probe; otherwise, replace UPM.
  • Coffee/Tea Too Strong: Refer to "Dispenser Not Filled To Normal Level During Brewing".
  • Dispenser Not Filled To Normal Level During Brewing: Check UCM brew/bypass/dilution levels. Verify water supply flow rate and pressure meet specifications. Ensure spray head is clean, correctly aligned, and tubing is not kinked. Run brew cycle to check dump/bypass/dilution valves for proper operation and flow. Check for obstructions or replace faulty valves.
  • Dispenser Overflows All Of The Time: Check if water flows from spray head, bypass, or dilution spout when OFF. Replace stuck-open valves. If valves operate correctly with ON/OFF switch, replace UPM.
  • No Water/Tea Flows From Brewer During Brewing: Check water supply. If tank is full, hot, and powered, but no flow during brew, suspect a bad UPM. Check UPM power output to dump/bypass/dilution valves.
  • Low Water Flow Warning: See Water Level Error Message.
  • Water Level Error Message: Occurs when inlet valve solenoid is on too long. Clear error after correcting malfunction. Check flow rate, water pressure, and inlet valve/tubing for blockages. Check water probe wire. Cycle power and check power to inlet valve. If powered but no flow, replace inlet valve. If no power to inlet valve, check UPM wiring; if wiring OK, replace UPM.
  • "Internal Error 1" Message: Check wiring harness between UPM and UCM.
  • "Internal Error 2" Message: UPM and UCM settings mismatch; firmware update needed. See PROGRAMMING GUIDE.

Error Codes

Warning Messages - Allows Brewer to Continue Brewing

MESSAGE DISPLAY WARNING DESCRIPTION CAUSE
Maintenance Required Maintenance Required Brew count "Gallons Since Reset" exceeds programmed preventative maintenance period.
Low Water Flow Warning Low Water Flow Inlet valve remains on longer than specified seconds during brew cycle, repeating twice. Clears on next brew; reappears if low flow persists.
Internal Error 2 UPM-UCM have a mismatch in their settings. UPM-UCM settings mismatch; firmware update needed.

Error Messages - Brewer Will Stop Brewing

MESSAGE DISPLAY ERROR DESCRIPTION CAUSE
Water Level Error Fill run error/Overflow Water inlet valve open for too long during initial fill or refill.
Sensor Error Open Sensor Break in the temperature thermistor circuit or short circuit.
Over Temp. Error* Excess Temperature Heating tank temperature above 210°F, or sensor shorted to ground.
Internal Error 1 UPM-UCM Communication Break in the UPM-UCM communication circuit.

*This error is disabled on CGC and Seraphim® models.

Configuration Error Message - Brewer Will Not Function Properly

MESSAGE DISPLAY ERROR DESCRIPTION CAUSE
Configuration Error UPM software revision does not support the model selected. UPM has an old software version incompatible with the installed brewer model.

Product Warranty

Wilbur Curtis Co., Inc. certifies products are free from defects in material and workmanship under normal use. Limited warranties apply:

  • 3 years, parts and labor, on digital control boards from original purchase date.
  • 2 years, parts, on all other electrical components, fittings, and tubing from original purchase date.
  • 1 year, labor, on all other electrical components, fittings, and tubing from original purchase date.
  • Grinding burrs: 4 years from purchase date.
  • Stainless steel components: 2 years against leaking or pitting from purchase date.
  • Replacement parts: 90 days from purchase date or remainder of equipment's warranty.

All in-warranty service calls require prior authorization. Contact Technical Support at 800-995-0417. Full warranty information is available at www.wilburcurtis.com.

Conditions & Exceptions

Warranty covers original equipment only. Wilbur Curtis Co., Inc. is not responsible for substitute replacement parts not purchased from them. Responsibility is not accepted if conditions are not met. Warranty does not cover:

  • Adjustments and cleaning: Owner is responsible for safety thermostat resetting, circuit breaker resetting, programming, temperature adjustments, cleaning, and regular maintenance.
  • Replacement of items subject to normal wear: Includes spray heads, faucets, light bulbs, shear disks, "O" rings, gaskets, silicone tubing/elbows, canister assemblies, etc.

Warranty Void Conditions:

  • Improper operation or function.
  • Improper installation: Must be installed by a professional technician complying with all local electrical, mechanical, and plumbing codes.
  • Improper voltage: Must be installed at the voltage stated on the serial plate.
  • Improper water supply: Excessive/low pressure, inadequate/fluctuating flow rate.
  • Damaged in transit: Responsibility of the freight company.
  • Abuse or neglect: Including failure to clean or remove lime accumulations. Maintenance must follow manufacturer recommendations.
  • Unauthorized repair or modification: Service must be by qualified technicians using factory-specified parts.
  • Modified/Missing Serial Tag: Serial number label must not be defaced or removed.

Repairs/Replacements are subject to Curtis' decision on faulty workmanship/parts. Labor performed during regular working hours. Overtime charges are owner's responsibility. Charges for delays or operating restrictions hindering service are owner's responsibility. Wilbur Curtis Co., Inc. allows up to 100 miles, round trip, per in-warranty call.

Return Merchandise Authorization (RMA):

All warranty claims require prior authorization from Wilbur Curtis Technical Support Department. Returned equipment must be properly re-packaged and received within 45 days of RMA issuance. No units accepted if damaged in transit due to improper packaging. RMA number must be marked on carton/shipping label. Claims must be submitted within 60 days of service. Defective parts must be returned for invoice processing. All in-warranty service calls must be performed by an authorized service agent.

Models: G4 ThermoPro Series 1 Gallon Coffee Brewing System, G4, ThermoPro Series 1 Gallon Coffee Brewing System, Gallon Coffee Brewing System, Brewing System, ThermoPro Series

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References

PPAlambic (Distiller)

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This comprehensive user guide provides essential information for the Wilbur Curtis G4 ThermoPro® Series 1 Gallon Coffee Brewing System, covering installation, operation, cleaning, programming, troubleshooting, and warranty details.
Preview Curtis G4 ThermoPro Series 1 Gallon Coffee Brewing System User's Guide
Comprehensive user's guide for the Curtis G4 ThermoPro Series 1 Gallon Coffee Brewing System, covering installation, operation, cleaning, programming, and troubleshooting.
Preview Curtis G4 ThermoPro Series 1.5 Gallon Coffee Brewing System User Guide
Comprehensive user guide for the Curtis G4 ThermoPro Series 1.5 Gallon Coffee Brewing System, covering installation, operation, cleaning, troubleshooting, and specifications.
Preview Wilbur Curtis G4 ThermoPro® Series 1 Gallon Coffee Brewing System User Guide
This comprehensive user guide provides detailed information for the Wilbur Curtis G4 ThermoPro® Series 1 Gallon Coffee Brewing System. It covers essential aspects including key features, system requirements, installation procedures, operating instructions, cleaning and maintenance, programming options, troubleshooting common issues, electrical schematics, parts lists, and product warranty information.
Preview Curtis G4 ThermoPro Series 1.5 Gallon Coffee Brewing System User Guide
Comprehensive user guide for the Curtis G4 ThermoPro Series 1.5 Gallon Coffee Brewing System, covering installation, operation, cleaning, programming, troubleshooting, and product specifications.
Preview Curtis ThermoPro G3 Digital Coffee Brewing Systems - Models TP15S, TP15T
Explore the Curtis ThermoPro G3 Digital Coffee Brewing Systems, including TP15S Single and TP15T Twin models. Featuring G3 Digital Control Module, pre-set recipes, stainless steel vacuum servers, and enhanced recovery circuitry for gourmet coffee brewing in commercial settings.
Preview Curtis ThermoPro G3 Digital Coffee Brewing Systems - TP15S, TP15T, Milano Server
Discover the Curtis ThermoPro G3 Digital Coffee Brewing Systems, including TP15S Single and TP15T Twin models. Featuring precise digital control, pre-set gourmet recipes, and stainless steel vacuum-sealed servers for fresh, hot, and flavorful coffee. Ideal for commercial use.
Preview Curtis ThermoPro G3 Digital Coffee Brewing Systems - Models TP15S, TP15T
Explore the Curtis ThermoPro G3 Digital Coffee Brewing Systems, including models TP15S Single and TP15T Twin, designed for commercial gourmet coffee brewing. Features precise digital control, pre-set recipes, stainless steel vacuum servers for optimal heat retention, and enhanced recovery circuitry for superior performance. Ideal for restaurants, hotels, and C-stores seeking advanced, easy-to-operate coffee solutions.