Instruction Manual for FLOWMASTER models including: 817962 Performance Exhaust System, 817962, Performance Exhaust System, Exhaust System
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DocumentDocumentInstalla on Instruc ons 817962 2006 08 DODGE RAM 1500 5.7L ENGINE OVERVIEW: 1. Take a moment to read and understand these instruc ons before installing your Flowmaster performance system. NOTE: Please inventory all parts now before con nuing and if necessary, report any missing items to our tech line. This will avoid poten ally stranding your vehicle un l any missing replacement parts arrive. ITM # PART # DESCRIPTION QTY. 1 815430-590 Outlaw Muffler Assembly 1 N/A PK1079 Hardware Package includes: 1 2 390HA Clamp Hanger 1 REMOVE STOCK EXHAUST SYSTEM: 2. Raise vehicle up on a hoist or rack to working height. If you don't have access to a hoist or rack, support vehicle with jack stands. WARNING: Avoid serious burns! Allow your vehicle me to cool completely before touching any factory engine components. To ease prepara on and installa on of your new kit: · Apply penetra ng lubricant to mounts, bolts and clamps before you remove them. · Use stands as necessary to support parts as you detach them from your vehicle and again as you install new parts. Rev 12/07/21 Page 1 of 4 3. Cut tailpipe at muffler exit. Disassemble hanger wire from isolator and remove tailpipe sec on from vehicle. 4. Support muffler and disassemble wire hangers from isolators. Loosen band clamp, disconnect inlet pipe then remove exhaust system. NOTE: Clamp connec on may need be heated or cut to be separated. INSTALL FLOWMASTER EXHAUST SYSTEM: 5. Apply an -seize compound to threaded fasteners for a more secure install. NOTE: The image in this step is intended for illustra ve purposes only and may or may not accurately reflect components included in your kit. 817962 Rev 12/07/21 www.flowmastermufflers.com Technical Support (866) 464-6553 Page 2 of 4 6. Place clamp hanger (2) onto muffler assembly (1) and connect it to factory inlet pipe while inser ng hangers into isolators. 2 1 7. Adjust muffler to fit properly then ghten clamp fully. 8. Recommended: Secure slip-fit connec ons with a 1-inch tack weld then spray high-temp paint over each weld to prevent rust and premature corrosion. Congratula ons, the installa on of your FLOWMASTER performance exhaust system is now complete! 817962 Rev 12/07/21 www.flowmastermufflers.com Technical Support (866) 464-6553 Page 3 of 4 Installa on Diagram 817962 2006 08 DODGE RAM 1500 5.7L ENGINE 2 1 Rev 12/07/21 www.flowmastermufflers.com Technical Support (866) 464-6553 Page 4 of 4