User Manual for AVATOAST models including: 184BT18A, 184BT18AXL, 184BT18H, 184BT18HXL, Adjustable Speed Vertical Conveyor Bun Toasters
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DocumentDocumentAdjustable Speed Vertical Conveyor Bun Toasters 184BT18A - 120V 1600W 184BT18AXL - 120V 1600W - includes XL feed tray 184BT18H - 208/240V 2400/3200W 184BT18HXL - 208/240V 2400/3200W- includes XL feed tray ........ ......................... .................... Operation ............................... ........ ............ ....................... 8 Part diagrams ......................... 9 Troubleshooting ....................... 12 ....................... 13 SAFETY When using electrical appliances, basic safety precautions should always be followed, including the following: 1. Read all instructions carefully and completely. 2. For commercial use only. 3. DO NOT touch hot surfaces. 4. Protect against electrical shock by keeping all cords, plugs, and other electrical components away from water or other liquids. 5. Unplug this unit when not in use and before cleaning. 6. Allow the unit to cool before putting on or taking off parts. 7. DO NOT operate this or any appliance with a damaged electrical cord or plug. 8. DO NOT operate this or any appliance after it has malfunctioned or has been damaged in any way. 9. DO NOT use outdoors. 10. DO NOT place on or near a hot gas or electric burner. 11. Attach plug to appliance first, then plug electrical cord into the wall outlet. 12. Disconnect the unit by removing the electrical plug from the wall outlet. 13. DO NOT use appliance for any application other than intended use. 14. DO NOT insert metal utensils or oversized foods into this unit, as they may cause a fire and heighten the risk of electrical shock. 15. DO NOT store any item on top of this unit when in operation. 16. DO NOT allow this oven to touch or to be covered by flammable material, such as curtains, draperies, walls, etc., when in operation. 17. DO NOT clean with metal scouring pads, as pieces can break off and touch electrical components, heightening the risk of electrical shock. 18. Never place materials such as paper, cardboard, plastic, etc. in this oven. 19. DO NOT cover interior of this unit with metal foil, as it may cause the oven to overheat. 20. Avoid scratching the surface or nicking the edges of this unit. If the oven is damaged or broken, contact customer service before use. 21. Turn off the appliance by removing the plug from the wall outlet. 22. Note that the use of accessories not recommended by the manufacturer may result in injury. 23. Children should be supervised to ensure that they DO NOT play with the oven. 24. This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless a person responsible for their safety has given them supervision or instruction concerning use of the appliance. 25. When using the appliance in shops, snack bars, hotels etc., check the voltage and outlet to make sure the appliance is correctly connected with power. 26. Place unit on a flat surface that is well ventilated. The appliance must be supervised during operation. DO NOT leave appliance without powering off. NOTE: Save these instructions for future reference. CIRCUIT DIAGRAM 120V 60Hz 6LL31 5 NL2 MAIN SWITCH WIRING DIAGRAM MODEL: VERTICAL BUN TOASTER - 120V MODEL CODE: 184BT18A LEGEND DESCRIPTION B1 CONTROL THERMOSTAT E1 HEATING ELEMENT - 1600W S1 MAIN SWITCH H1 PILOT LIGHT FOR THERMOSTAT E S2 BUTTER ROLLER SWITCH M1 CONVEYOR MOTOR - 120V M2 BUTTER ROLLER MOTOR - 120V SC CONVEYOR SPEED CONTROL - 120V S1 S1 SC M1 H1 B1 THERMOSTAT BUTTER ROLLER MOTOR SWITCH S2 S2 E1 M2 BUTTER ROLLER MOTOR CONVEYOR MOTOR CIRCUIT DIAGRAM 208/240V 60Hz L1 L2 MAIN SWITCH WIRING DIAGRAM MODEL: VERTICAL BUN TOASTER - 208/240V MODEL CODE: 184BT18H LEGEND DESCRIPTION B1 CONTROL THERMOSTAT E1 HEATING ELEMENT - 2400W / 3200W S1 MAIN SWITCH H1 PILOT LIGHT FOR THERMOSTAT E S2 BUTTER ROLLER SWITCH M1 CONVEYOR MOTOR - 208V/240V M2 BUTTER ROLLER MOTOR - 208V/240V SC CONVEYOR SPEED CONTROL - 208V/240V S1 S1 SC M1 H1 B1 THERMOSTAT BUTTER ROLLER MOTOR SWITCH S2 S2 E1 M2 BUTTER ROLLER MOTOR CONVEYOR MOTOR 4. INSTALLATION ASSEMBLY AND CONVEYOR INSTALLATION holes provided. The unit can then be levelled using the adjustable part of the leg. NOTE : THE UNIT MUST NOT BE USED WITHOUT THE FEET BEING IN POSITION. socket. back wards. See diagram A. gently to engage the drive gear. See diagram B. The cassette assembly height bolt is preset from the factory. If the cassette gear does not make adequate contact, or is binding with the drive gear, tighten or loosen the height bolt to ensure proper contact. NOTE: CARE MUST BE TAKEN IN FITTING THE CONVEYOR CASSETTE. THE CASSETTE IS HEAVY AND IT IS IMPORTANT THAT IT IS NOT DROPPED INTO PLACE TO AVOID POTENTIAL DAMAGE TO THE DRIVE GEARS. that order. 1 6 2 7 8 1 3 5 5. 8 4 A. drive gear cassette gear B. INSTALLATION OF OPTIONAL TEFLON SHEET . 1. Lay the Teflon sheet on a flat surface and measure approximately 2'' from the end of the sheet. Notch the corners at 45 degrees as needed and fold a flap 2'' long. Carefully crease the flap at the 2'' fold. 2. Remove the bun feeder chute (7). From the rear of the Teflon sheet retainer bracket slip the 2'' fold under the bracket. Bring the balance of the sheet forwards and smooth the sheet down against the grill plate. 3. Reinstall the feeder chute. NOTE THE TEFLON SHEET SHOULD BE INSTALLED PRIOR TO FITTING THE CONVEYOR CASSETTE AS DESCRIBED ABOVE. IT IS RECOMMENDED THAT A LIGHT COATING OF EDIBLE OIL IS APPLIED TO THE GRILL PLATE PRIOR TO FITTING THE TEFLON SHEET OPERATING INSTRUCTIONS. 1. Thoroughly clean the unit as described in the cleaning section of this manual on page 7. 2. Turn on the main switch the conveyor will now run. 3. Set the temperature to approx. 400F which equates to 5.7 on the scale. If using the optional Teflon sheet it is advisable to increase the temperature setting to approx. 450F which equates to 6.5 on the scale (1-85F, 2-140F, 3-200F, 4-285F, 5-350, 6-410F, 7-480F). 4. Any high-quality edible oil can be used with this bun toaster. It is preferable to use oil specifically suited for use in toasters. 5. The pilot cycle cycles with the heating element and indicates when the heater is on. It is preferable to wait until the unit has reached operating temperature and the light has cycled on and off twice. 6. Heat the toaster oil to melting point and carefully fill the butter tray 2/3 full. Turn on the butter roller using the switch provided. 7. Hold the bun half in the palm of the hand and in one motion slide the sliced side of the bun onto the butter roller. Drop the bun with the sliced surface towards the grill plate using the feeder chute provided. See diagram C. 8. The toasted bun will drop out into the receiving tray at the bottom of the unit. NOTE: THE TOASTED COLOUR OF THE BUN CAN BE ADJUSTED LIGHTER OR DARKER BY USING THE TEMPERATURE CONTROL OR THE SPEED CONTROL OR A COMBINATION OF BOTH. WHEN OPTIMUM BUN COLOUR AND SPEED HAVE BEEN ACHIEVED IT IS RECOMMENDED A NOTE IS TAKEN OF THE SETTINGS FOR FUTURE REFERENCE. C. 6. CONVEYOR ADJUSTMENT. If optimum bun grilling is not achieved using the speed and temperature settings it is possible to adjust the position of the conveyor system relative to the grill plate. Moving the conveyor closer to the grill plate will apply more pressure to the bun and result in more effective toasting. 1. Switch off the unit and allow to cool down. 2. Remove the butter roller and tray and feed chute. 3. Remove the top panel and the bottom panel. 4. Remove the conveyor cassette carefully by lifting up and pulling towards the front NOTE: THE CONVEYOR IS HEAVY AND MUST BE HANDLED CAREFULLY. 5. The hanger adjustment brackets will now be exposed. Loosen the brackets and move them EQUALLY towards the grill plate in increments of 1/8". See diagram D. 6. Retighten the bracket screws. 7. Adjust the drive gear engagement as needed with the bolts at the bottom of the hanger plate. Ensure that the lock nuts are retightened. CLEANING & MAINTENANCE NOTE: THE UNIT MUST BE DISCONNECTED FROM THE POWER SOURCE AND ALLOWED TO COOL DOWN BEFORE CLEANING TAKES PLACE. 1. All of the removable panels can be cleaned either in a sink with hot water and detergent or placed in a dishwasher. 2. It is recommended the conveyor cassette is only cleaned in a sink with regular detergent. Make sure the chains are lubricated after cleaning with a suitable toaster oil. 3. The grill plate can be cleaned can be cleaned with a suitable grill plate scourer. After drying a light film of toaster oil should be applied. adjustment bracket screws 1 6 2 7 8 1 D. 7. 3 8 5 4 (552288) 20.7" DIMENSIONS (469325) 19.3" (663355) 25" MODEL: 184BT18A - 120V 1600W 184BT18H - 208/240V 2400/3200W (770033) 27.6" (663355) 25" (567335) 22.5" MODEL: 184BT18AXL - 120V 1600W 184BT18HXL - 208/240V 2400/3200W 8. PARTS DIAGRAM MODEL: Adjustable Speed Vertical Conveyor Bun Toasters 184BT18A - 120V 1600W 184BT18H - 208/240V 2400/3200W 47 9. PARTS DIAGRAM MODEL: Adjustable Speed Vertical Conveyor Bun Toasters 184BT18AXL - 120V 1600W 184BT18HXL - 208/240V 2400/3200W 47 10. PART LEGEND ITEM 1 2 3A 3H 4 5 6A 6H 7 9 10 11A 11H 12 13 17A 17H 18 21 22 23 24 25 28 29 39A 39H 40 40A 42 44 47 PART LEGEND PART NO. 184PBT1 184PBT2 184PBT3A 184PBT3H 184PBT4 184PBT5 184PBT6A 184PBT6H 184PBT7 184PBT9 184PBT10 184PBT11A 184PBT11H 184PBT12 184PBT13 184PBT17A 184PBT17H 184PBT18 184PBT21 184PBT22 184PBT23 184PBT24 184PBT25 184PBT28 184PBT29 184PBT39A 184PBT39H 184PBT40 184BTXLFT 184PBT42 184PBT44 184PBT47 DESCRIPTION BUTTER ROLLER WHEEL FOR 184BT18 UNITS BUTTER ROLLER PAN FOR 184BT18 UNITS MAIN DRIVE MOTOR, 120V 60HZ FOR 184BT18A UNITS MAIN DRIVER MOTOR, 208-240V, 60HZ FOR 184BT18H UNITS BUTTER ROLLER DRIVING GEAR FOR 184BT18 UNITS BUTTER ROLLER SHAFT BUSHING FOR 184BT18 UNITS BUTTER ROLLER DRIVING MOTOR, 120V 60HZ FOR 184BT18A UNITS BUTTER ROLLER DRIVING MOTOR, 208-240V 60HZ FOR 184BT18H UNITS TERMINAL BLOCK FOR 184BT18 UNITS THERMOSTAT FOR 184BT18 UNITS CONTROL KNOB FOR 184BT18 UNITS SPEED CONTROL 400 OHMS 120V FOR 184BT18A UNITS SPEED CONTROL 400 OHMS 208-240V FOR 184BT18H UNITS SWITCH FOR 184BT18 UNITS CRUMB TRAY FOR 184BT18 UNITS POWER CORD, 120V NEMA 5-15P FOR 184BT18A UNITS POWER CORD, 208-240V NEMA 6-20P FOR 184BT18H UNITS ADJUSTABLE FOOT 4" SS FOR 184BT18 UNITS BUTTER ROLLER DRIVING AXLE BUSHING FOR 184BT18 UNITS BUTTER ROLLE RSHAFT POSITIONING PIN FOR 184BT18 UNITS BUTTER ROLLER SHAFT SPRING FOR 184BT18 UNITS BUTTER ROLLER BEARING FOR 184BT18 UNITS BUTTER ROLLER BEARING BUSHING FOR 184BT18 UNITS CONVEYOR CHAIN DRIVE AXLE FOR 184BT18 UNITS CONVEYOR CHAIN FOR 184BT18 UNITS ELEMENT, 1600W 120V FOR 184BT18A UNITS ELEMENT, 208-240V, 2600-3200W FOR 184BT18H UNITS BUN LOADING TRAY STANDARD FOR 184BT18 UNITS BUN LOADING TRAY XL FOR 184BT18 UNITS TOP PANEL REPLACEMENT HANDLE FOR 184BT18 UNITS CASSETTE POSITIONING PIN FOR 184BT18 UNITS CONVEYOR CASSETTE ASSEMBLY FOR 184BT18 UNITS 11. TROUBLESHOOTING PROBLEM UNIT DEAD NO POWER. NO HEAT. CONVEYOR AND BUTTER ROLLER NOT WORKING. BUTTER ROLLER NOT TURNING. MAIN CONVEYOR STATIONARY BUNS DO NOT TOAST PROPERLY BUNS TOAST UNEVENLY. BUNS TEND TO STICK TO GRILL PLATE POSSIBLE CAUSE 1. NO POWER AT WALL RECEPTACLE. 2. PLUG DISCONNECTED. 3. MAIN SWITCH. 4. SUPPLY CIRCUIT BREAKER. POTENTIAL SOLUTION. 1. CHECK SUPPLY CIRCUIT BREAKER. 2. CHECK PLUG. 3. CHECK SWITCH IS ON 4. CHECK AND RESET. 1. FAULTY THERMOSTAT. 2. FAULTY ELEMENT. 3. LOOSE CONNECTIONS. 4. MAIN SWITCH OFF. 1. REPLACE THERMOSTAT. 2. REPLACE ELEMENT 3. CHECK WIRING CONNECTIONS 4. CHECK SWITCH IS ON 1. LOOSE CONNECTIONS. 2. FAULTY MAIN SWITCH. 3. FAULTY BUTTER ROLLER SWITCH. 4. MOTORS DEFECTIVE. 1. CHECK WIRING CONNECTIONS 2. REPLACE MAIN SWITCH 3. REPLACE BUTTER ROLLER SWITCH 4. CHECK AND REPLACE FAULTY MOTORS. 1. AS POINTS IN SECTION 3 ABOVE. 2. ROLLER SHAFT INCORRECTLY INSERTED INTO DRIVE SOCKET. 3. MOTOR FAULTY 1. SEE SECTION 3. 2. CHECK ROLLER IS PROPERLY ENGAGED INTO DRIVE SOCKET. 3. CHECK AND REPLACE MOTOR. 1. AS POINTS IN SECTION 3 ABOVE. 2. DRIVE GEARS NOT ENGAGING 3. CONVEYOR LINKAGE BINDING. 4. SPEED CONTROL FAULTY. 5. MOTOR FAULTY 1. SEE SECTION 3. 2. REINSTALL CONVEYOR AS PER INSTRUCTIONS 3. CHECK CONVEYOR FOR BENT OR FAULTY LINKS 4. REPLACE SPEED CONTROL 5. REPLACE MOTOR. 1. INCORRECT TEMPERATURE SETTING 2. CONVEYOR SPEED TOO FAST 3. WRONG OIL USED. 4. POORLY SLICED BUNS. 1. ENSURE THERMOSTAT SET AT AROUND SETTING 5/6 2. REDUCE SPEED UNTIL TOASTING CORRECT. 3. IDEALLY USE TOASTER OIL OR COCONUT OIL. 4. ENSURE BREAD IS CUT CORRECTLY. 1. INSUFFICIENT CONVEYOR PRESSURE 2. POOR APPLICATION OF OIL OR BUTTER 3. POORLY SLICED BUNS. 1. ADJUST CONVEYOR AS IN INSTRUCTIONS 2. ENSURE EVEN COATING WHEN USING THE BUTTER ROLLER 3. ENSURE BREAD IS CUT CORRECTLY. 1. WRONG OIL USED. 2. GRILL PLATE HAS BAKED ON OIL RESIDUE 3. DOUGHY BUNS OR EXCESS SUGAR CAN CAUSE STICKING. 4. BUNS NOT PROPERLY DEFROSTED. 1. IDEALLY USE TOASTER OIL OR COCONUT OIL. 2. CLEAN GRILL SURFACE AS INSTRUCTED. 3. CONSIDER USING DAY OLD BUNS OR INCREASING THE GRILL TEMPERATURE. 4. DEFROST BUNS CORRECTLY. 12. EQUIPMENT LIMITED WARRANTY AvaToast warrants its equipment to be free from defects in material and workmanship for a period of 1 year when purchased from an authorized dealer. This is the sole and exclusive warranty made by AvaToast covering your AvaToast brand equipment. A claim under this warranty must be made within 1 year from the date of delivery of the equipment. Only the equipment's original purchaser may make a claim under this warranty. AvaToast reserves the right to approve or deny the repair or replacement of any part or repair request. The warranty is not transferable. Covered Models: This warranty covers these AvaToast models only: · 184BT18A, 184BT18AXL, 184BT18H, 184BT18HXL To Make a Warranty Claim: This warranty is only valid on equipment purchased from an authorized dealer. To make a claim, please contact Ready Kitchen Warranty. · Phone: 717-381-4844 calling. · Email: Help@ReadyKitchenWarranty.com your email. Including clear pictures of the issue will help expedite the process. Failure to This Limited Warranty does not cover: · · · Equipment not purchased directly from an authorized dealer. · · · Equipment where the serial number plate has been removed or altered. · · Defects and damage due to improper maintenance, wear and tear, misuse, abuse, vandalism, or Act of God. the date of delivery. Contact your authorized place of purchase for assistance. 13.Adobe PDF library 15.00 Adobe Illustrator 25.0 (Windows)