VEVOR Mini Grinder

Model: DM-160C

User Manual

Introduction

This rotary tool is designed for removing rust in tight spaces or inaccessible places. It can be used on most metals, glass, wood, and ceramics. Avoid applying excessive pressure. As a guideline, use the tool at low speed for large accessories like those used for polishing, and at high speed for smaller accessories used for engraving. For grinding and engraving, hold the tool as if it were a pen.

Technical Specifications

Available Voltages220-240V ~ 50Hz
Maximum Output160W
No Load Speed8,000 - 35,000 rpm
Collet chuck capacityMax 3.2mm dia.

Safety Instructions for All Tools

WARNING: When using electric power, adhere to the following to reduce the risk of fire, electric shock, and personal injury.

  1. KEEP WORK AREA CLEAN: Untidy benches and work areas invite injuries.
  2. CONSIDER WORK AREA ENVIRONMENT: Do not use power tools in damp or wet locations. Do not expose power tools to rain. Keep work areas well lit.
  3. GUARD AGAINST ELECTRIC SHOCK: Prevent body contact with grounded objects like pipes or refrigerator enclosures.
  4. KEEP CHILDREN AWAY: All visitors must be kept away from the work area. Do not let visitors come into contact with the tool or extension cord.
  5. STORE IDLE TOOLS: When not in use, tools must be stored securely.
  6. DO NOT FORCE THE TOOL: It will perform better and safer at its intended rate.
  7. USE THE RIGHT TOOL: Do not force a small tool to do the job of a heavy-duty power tool. Do not use the tool for unintended purposes.
  8. DRESS PROPERLY: Do not wear loose clothing or jewelry. Gloves and non-skid footwear are recommended. Wear a protective head cover for long hair.
  9. USE SAFETY GLASSES: Also use a face shield and a dust mask to guard against dust.
  10. DO NOT ABUSE THE CORD: Keep the cord away from heat, oil, or sharp objects.
  11. SECURE YOUR WORK: Use clamps or a vice to hold your work in position. This is safer than using your hand and frees both hands to operate the tool.
  12. DO NOT OVERREACH: Keep proper footing and balance at all times.
  13. MAINTAIN TOOLS WITH CARE: Keep tools clean for better and safer operation. Lubricate and change accessories as needed.
  14. DISCONNECT TOOLS: Disconnect when not in use.
  15. REMOVE ADJUSTING KEYS AND WRENCHES: Always check and ensure that keys and adjusting wrenches are removed from the tool before turning it on.
  16. AVOID UNINTENTIONAL STARTING: Ensure the switch is off when plugging in.
  17. OUTDOOR EXTENSION CORDS: When used outdoors, only use extension cords intended for outdoor use.
  18. STAY ALERT: Watch what you are doing. Use common sense. Do not operate the tool when tired.
  19. CHECK DAMAGED PARTS: Before using a tool, check protective covers or other damaged parts to ensure the tool's alignment and moving parts are in good condition.
  20. DO NOT OPERATE IN FLAMMABLE ATMOSPHERES: Motors in these tools normally spark, and sparks may ignite fumes.

Operation

Multifunction Power Tool Operation

The tool will run continuously once the ON/OFF switch is activated until it is turned to the OFF position. The speed can be adjusted while the tool is running.

Speed Adjustment

The multifunction power tool is equipped with speed control. Do not change the speed while the tool is working. The speed switch is located on the rear of the tool. Turn it to increase or reduce speed. Use the tool at low speed for polishing and similar operations, but use higher speed for drilling or cutting action.

Follow these steps for accessory changes:

  1. The tool should be unplugged when changing accessories.
  2. If you stall the tool, switch it off immediately.
  3. Periodically check the tightness of your collet chuck, especially during prolonged use.
  4. After use, always disconnect your power tool.

Additional safety points:

Useful Hints & Tips

Accessories

Placing Accessories Into The Tool

Always switch the tool off first. Hold the locking button at the front of the tool down and undo the collet chuck (counter-clockwise). Place the collet nut over the shaft contact. Then tighten up the collet nut (DO NOT USE PLIERS).

Know Your Rotary Tool

Before attempting to use any tool, familiarize yourself with all operating features and safety requirements.

Parts Identification:

PartDescription
AShaft lock button
BCase Lock
CCollet
DCollet nut
ECollet wrench
FBrush cap
GOn/Off Switch
HSpeed control dial
IPower cord

Function Description: On/Off Switch

This product has an easy access power and speed control switch (H) located at the bottom of the tool. Rotate the speed switch (G) to adjust the speed.

Replacing Collets

Using collets is the most precise way to hold an accessory. They stay tight under pressure.

  1. Unplug the tool.
  2. Press and hold the shaft lock button (A), and rotate the shaft with the provided collet wrench (E) until the shaft lock (A) engages the shaft, preventing rotation.
  3. With the shaft lock (A) engaged, use the collet wrench (E) to loosen the collet nut (D), if necessary.
  4. Remove the collet nut (D) and old collet (C) using the collet wrench (E), if needed.
  5. Insert the new collet and accessory.
  6. Tighten the collet nut with the collet wrench (E).

Installing Accessories

WARNING: Do not press the shaft lock button (A) while rotating.

  1. Unplug the tool.
  2. Press and hold the shaft lock button (A), and rotate the shaft by hand until the shaft lock engages the shaft, preventing rotation.
  3. With the shaft lock button engaged, use the collet wrench (E) to loosen the collet nut (D), if necessary.
  4. Insert the accessory into the collet.
  5. Tighten the collet nut (D) with the provided wrench (E) until the accessory is snug. Avoid excessive tightening of the collet nut (D).

Removing Accessories

  1. Unplug the tool.
  2. When the shaft lock (A) is engaged, loosen the collet nut (D) with the provided wrench (E).
  3. Remove the accessory.

Using Mandrels

The most common types of mandrels are the standard mandrel (used with cut-off wheels and polishing drums) and drum mandrels (used with sanding drums).

To Install a Mandrel:

  1. Unplug the tool.
  2. Install the mandrel.
If Using The Standard Mandrel:
  1. Press and hold the shaft lock button (A).
  2. Unscrew the mandrel screw.
  3. Remove mandrel screw and washer.
  4. Place desired accessory and align it.
  5. Reinstall the screw and washer, then tighten.

NOTE: The mandrel washer should be placed between the mandrel screw and the accessory. Tighten using the provided wrench.

If Using The Drum Mandrel:
  1. Align an appropriately sized sanding drum over the mandrel and push down to completely cover the drum end of the mandrel.
  2. Expand the drum mandrel head to securely hold the sanding drum in place.
If Using The Screw Mandrel:
  1. Align the desired accessory.
  2. Screw the accessory onto the mandrel.

Speed Control

To select the right speed for each job, use a practice piece of material. Experiment to find the best speed for the accessory and the job. Use the indicator mark above the speed control dial (H) to set the speed. The speed control dial (H) is numbered from 1 to 6.

For example, a speed setting of 1 is approximately 8,000 RPM, and a speed setting of 6 is approximately 35,000 RPM. Refer to the Speed Dial Settings table to determine the proper speed based on the material being worked and the type of accessory.

Speed Setting for Rotary Accessories

FunctionPictureDescriptionMaterial Type (Speed Range RPM)
Soft woodHard woodPlasticSteelAluminum, brass, etc.Shell, stoneCeramicGlass
Grinding[grinding wheel]Grinding wheel15000-3500015000-3500015000-3500015000-3500015000-3500015000-3500015000-35000/
Polished Deburr[diamond]Diamond Grinding Needle/////20000-3500020000-3500020000-35000
[sanding band]Sanding band15000-3500015000-3500015000-3500015000-3500015000-3500015000-3500015000-35000/
Drilling[drill bit]Drill bits//15000-3500015000-3500015000-25000///
Polishing[wool felt wheel]Wool felt wheel///12000-1700012000-1700012000-1700012000-1700012000-17000
[sanding paper]Sanding paper12000-2000012000-2000012000-2000012000-20000////
Cleaning[stainless brush]Stainless brush8000-150008000-150008000-150008000-150008000-15000///
Cutting[cut off wheel]Cut off wheel//25000-3500025000-3500025000-3500025000-35000//
Switch Setting123455
Speed Range8000-11000 RPM11000-13000RPM14000-16000RPM17000-20000RPM22000-28000RPM29000-35000 RPM

Rules of Operating Speeds

The best way to determine the correct speed for work on any material is to practice for a few minutes on a piece of scrap, even after referring to the Speed Dial Settings tables. You can quickly learn that a slower or faster speed is more effective at different speeds.

When working with a scrap piece of plastic, find the optimum working speed without melting the workpiece. The friction of the tool generates heat and causes plastic to melt.

Slow-speed operation (15,000 RPM or less) is usually best for polishing operations using felt polishing accessories and for delicate work. Use lower speeds to avoid wire discharge. Allow the tool to do the work for you when using lower speed settings.

Higher speeds are better for drilling and cutting in wood. Hardwoods, metals, and glass also require high-speed operation.

NOTE:

Cutting Guide

The cutting guide comes completely assembled and is ready to use on a variety of materials up to 20mm thick. Always hold the tool firmly, using slow, steady pressure to guide the tool through your work. The speed of the tool will do the work.

IMPORTANT: Always cut in a clockwise direction, except when following a template (e.g., an outlet box), then cut in a counter-clockwise direction.

Installation Instruction Of The Cutting Guide Attachment

  1. Remove the collet nut and then the housing cap from the end of your tool.
  2. Place the collet nut loosely on the end of the tool.
  3. Tighten the collet nut.
  4. Thread the Cutting Guide Attachment onto the exposed housing threads on the tool.
  5. Adjust the attachment to the desired cutting depth.

Shield Ro

The shield deflects debris, sparks, and dust away from the user, supporting various applications including cutting, sanding, grinding, and polishing. It can be quickly adjusted into position and provides easy access to accessories. It is designed for both left-hand and right-hand grip positions.

Installation Instruction:

  1. Remove the housing cap A from the end of the tool and set it aside. The original housing cap must be reinstalled when this attachment is not used.
  2. Screw the Shield onto the tool using the lock nut B.
  3. Position the Shield such that it will redirect debris, sparks, and dust away from the user, using the positioning tabs C.

Using The Shield Ro

Always turn the tool off before adjusting position or changing accessories. The Shield can be quickly positioned and repositioned with a turn to the right or left.

Flexible Driver Attachment

Safety Rules for Flexible Driver:

Installation Diagram of Flexible Driver

  1. Remove the shaft collar.
  2. Loosen the collet nut.
  3. Raise the handle end of the flexible shaft and shake gently until the inner flexible shaft protrudes.
  4. Tighten the collet.
  5. Screw the flexible shaft fitting collar onto the tool.

Directions for Use

  1. With small milling cutters / grinding pins: Use a high speed.
  2. With large milling cutters / grinding pins: Use a low speed.
  3. Precision work / engraving: Hold the drive unit like a pen.
  4. Rough work: Hold the drive unit like a hammer.

Tips:

Operating Instructions: Run-In before Operation

Perform a run-in procedure before regular operation.

Disengagement of the Flexible Driver

The flexible shaft may become disengaged if the motor of your rotary tool is not elevated higher than the working end of the Flexible Driver.

Flexible Shaft Lubrication

The Flexible Driver should be lubricated after every use.

  1. Unscrew the Flexible Driver assembly from the motor housing.
  2. Pull the center core out of the Flexible Driver assembly.
  3. Wipe bearing grease onto the center core. Do not over-grease the shaft, as too much grease can cause the unit to overheat.
  4. Reattach the Flexible Driver to the tool.

Cleaning

  1. Keep all safety devices, air vents, and the motor housing clean. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
  2. We recommend that you clean the device immediately each time you have finished using it.
  3. Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents, as these could attack the plastic parts of the device.

Compliance and Manufacturer Information

Read the instruction manual.

This product is of protection class II, meaning it is equipped with enhanced or double insulation.

Complies with European security standards.

This product is subject to the provision of European Directive 2012/19/EC. The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in the European Union. This applies to the product and all accessories marked with this symbol. Products marked as such may not be discarded with normal domestic waste but must be taken to a collection point for recycling electrical and electronic devices.

Representatives:

Manufacturer: Changzhou W, Add: Niutang Town, Wujin, Jiangsu, 213163

For product questions or technical support, please feel free to contact us: ? CustomerService@vevor.com

This is the original instruction. Please read all manual instructions carefully before operating. VEVOR is not responsible for issues arising from product misuse. We may update technology or software without prior notice.

Models: DM-160C Rotary Tool Kit, DM-160C, Rotary Tool Kit, Tool Kit, Kit

File Info : application/pdf, 16 Pages, 515.46KB

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051118074546 0170W Rotary Tool Kit 1683800246786 WPS 文字

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