BLACK RIDGE AIR COMPRESSOR MANUAL

SUGGESTED APPLICATIONS

This compressor can be used with light duty air tools such as:

• Ball Inflator
• Toy Inflator
• Tyre Inflator
• Air Brush
• Touch Up Spray Can
• Stapler
• Combo Nailer
• C-Bradder

This light duty air compressor is NOT recommended for use with a spray gun or medium duty air tools. Always check the air requirement of the tool to ensure it is within the compressor's air output. Attaching air tools that draw more than 105 litres per minute may cause them not to operate to their full potential. The listed air tools and accessories are not included.

Specifications

INTRODUCTION

Thank you for purchasing this compressor. Every care has been taken to ensure it reaches you in perfect condition. If you experience a problem or require assistance, please contact customer service and do not return the product to the place of purchase. For convenience, take a photocopy of your purchase receipt as the original may fade.

CUSTOMER SERVICE

Australia: 1300 660 457

New Zealand: 0800 474 876

Operating times: Monday - Friday 8:00 am - 5:00 pm Australian Eastern Standard Time (AEST)

EXPRESS WARRANTY STATEMENT - COMPRESSOR

Smart Marketing Group Pty Ltd (SMG) warrants this compressor against manufacturing faults or defects for 12 months from the date of purchase, provided the original purchase receipt is kept and presented. If a warranty fault appears, SMG may replace or repair the product. If replaced, the original warranty expires on the original purchase date. Only defective accessories or components will be replaced or repaired. SMG may replace defective parts with components of similar quality. Products may be replaced with refurbished units or repaired using refurbished parts.

What is covered:

• Manufacturing fault or defect.

How to claim under this warranty:

• Call customer service.
• Have the original purchase receipt, model, and serial number ready.
• Discuss the issue with customer service, who will advise on the nearest authorized service agent.
• Take the compressor to the authorized service agent for repair.

What is not covered:

• Commercial use or use in commercial premises.
• Damage from incorrect fuel or fuel mixture.
• Damage due to transport.
• Damage from negligence, misuse, abuse, accident, or incorrect voltage/wattage.
• Corrosion or rusting.
• Damage from incorrect setup or startup.
• Replacement parts due to general wear and tear.
• Compressors with defaced, modified, or removed serial numbers.
• Compressors serviced by non-authorized agents.
• Compressors without an original purchase receipt.
• Compressors that have been resold.
• Damage due to lack of required maintenance.
• Blockages or damage caused by dust, dirt, spider webs, or insects.
• Damage from incorrect fitting of accessories.
• Damage from overloading or overworking the compressor.
• Damage to attached equipment or third-party accessories.

COMPLETE WARRANTY STATEMENT - COMPRESSOR

Retain your purchase receipt for warranty claims. This warranty does not cover compressors for hire or commercial applications. It does not cover consequential damages. The warranty is void if the compressor is modified or used with unauthorized accessories. SMG is not liable for misuse, abuse, negligent handling, or failure to comply with safety, operating, setup, and maintenance instructions. Installation or disconnection costs are not covered. Freight forward/collect items will be refused. Warranty repairs are free if the appliance is delivered to a service department or authorized agent, adequately protected. SMG is not responsible for in-transit loss or damage. Warranty assistance requires contact with customer service and proof of purchase. This is a repair-only warranty; the compressor must be taken to an authorized service agent after contacting customer service. If the product has multiple accessories, only the defective part will be replaced or repaired. SMG may replace defective parts with similar quality components. Refurbished products or parts may be used for repairs. Damage caused by third-party accessories or attached equipment is not covered. Rust and corrosion are not covered. If a warranty fault is found, freight costs will be credited. If no fault is found, the owner will be charged for service costs. Blockages from spider webs, insects, dirt, dust, or incorrect fuel are not covered. SMG reserves the right to replace or repair within the warranty period. Parts found defective due to manufacturing will be replaced free of charge. If SMG replaces the appliance, the warranty expires on the original purchase date. If no fault is found, the owner will be charged for service costs. This warranty is in addition to rights under the Australian Consumer Law and the New Zealand Consumer Guarantee Act 1993.

CONTACT DETAILS

Smart Marketing Group Pty Ltd

33-35 Lionel Road, Mt. Waverley, Victoria 3149, Australia.

Tel: (+613) 9543 7266

Fax: (+613) 9543 9839

Email: service.group@sitro.com.au

LUBRICATION OF COMPRESSOR

Before operating, remove the transport plug, discard it, and replace it with the oil breather. Check the oil level; it should be at the top of the red dot on the sight glass. Failure to do this may result in damage to the compressor or injury.

ASSEMBLY

This compressor MUST be fully assembled by you prior to use. Failure to do so will void the warranty and may result in personal injury.

MANOEUVRING

When moving the compressor, use the handle to lift slightly and pull/push using the wheels. For lifting, use a two-person lift due to its weight and size to prevent personal injury.

SAFETY

Take basic safety precautions to reduce the risk of fire, electric shock, and personal injury. Read and understand the instruction manual, including applications, limitations, and potential hazards. This compressor is not intended for use by persons with reduced physical, sensory, or mental capabilities, or lack of experience, unless supervised.

BEWARE OF CHILDREN AND PETS

Keep children and pets out of the work area. Do not allow children to touch or operate the compressor or tools. Store the compressor out of reach of children.

WORK AREA

Keep work areas tidy. Cluttered areas can cause accidents. Floors should be clean and free from rubbish. Maintain a distance of at least 5 meters between the compressor and the work area, especially when using sanding or spraying tools.

WORK ENVIRONMENT

Do not expose the compressor to rain or use in damp conditions. Keep the work area well-lit. Ensure the compressor is level and stable. Using it on unlevel or unstable ground may cause lubrication issues and pump seizure, which is not covered under warranty.

GUARD AGAINST ELECTRIC SHOCK

Avoid body contact with earthed surfaces.

DO NOT OVERLOAD AIR COMPRESSORS

Use the compressor within its designed duty cycle (75%). This means after 45 seconds of operation, allow 15 seconds of rest. Only use attached air tools while the compressor is not pumping. Stop using the tool when the compressor starts pumping.

USE THE RIGHT TOOL

Select the appropriate tool for the job. Do not force a small compressor to do the job of a heavy-duty one. Do not use the compressor for unintended purposes.

DO NOT ABUSE THE POWER CORD

Never yank or pull the power cord to disconnect. Keep the cord away from heat, oil, solvents, and sharp edges. If damaged, have it replaced by an authorized service facility.

EXTENSION CORDS AND REELS

This compressor MUST be plugged directly into a 240V AC wall socket. It is NOT designed for extension cords. Use a longer air hose if extra distance is needed. Extension cords can cause voltage loss and damage the motor, which is not covered under warranty.

SECURE THE WORK PIECE

Secure work pieces with clamps or a vice for safety and to keep hands free.

HOT COMPONENTS

Be aware that components like metal pipes, the pump, and motor can get hot during use and may cause burns.

MAINTAIN YOUR AIR COMPRESSOR WITH CARE

Follow lubrication and accessory instructions. Periodically check the power cord. Keep handles clean and dry. Ensure ventilation slots are clean and free from dust to prevent overheating.

DISCONNECT AIR COMPRESSOR

Disconnect from the mains supply when not in use, before servicing, lubricating, making adjustments, or changing accessories.

REMOVE ADJUSTING KEYS AND WRENCHES

Always check that adjusting keys or wrenches are removed before operating.

AVOID UNINTENTIONAL STARTING

Ensure the switch is in the 'OFF' position before plugging into the mains supply.

PROTECT FURNISHINGS

If using indoors, protect furnishings and floors with a dust sheet.

FIRE PRECAUTIONS

Observe general fire precautions. Never leave the compressor unattended when turned on, cover it while in use or hot, and avoid areas where sparks may cause fire. Use in clean areas. Consider having a suitable fire extinguisher.

CLEANING YOUR AIR COMPRESSOR

NEVER DISASSEMBLE the compressor for cleaning. Disconnect from mains power before cleaning. Allow to cool for about one hour. Use only a damp soft cloth; NEVER use liquids or solvents. Ensure ventilation slots are clean.

CHECK DAMAGED PARTS

Before use, check for correct alignment of moving parts, ensure they do not bind, and check for broken or missing parts. Have damaged guards or parts replaced or repaired by an authorized service facility. Replace any switch that does not operate correctly. DO NOT use if the 'ON/OFF' switch is faulty. DO NOT use the power point switch to operate the compressor, as this can cause damage and injury.

PERSONAL SAFETY

Clothing

Do not wear loose clothing, jewelry, or anything that could get caught in moving machinery.

Hair

Long hair should be tied back or contained.

Eye Protection

Safety goggles are highly recommended. Prescription glasses are not sufficient.

Footwear

Wear suitable non-slip safety footwear to protect feet from dropping accidents or slippery floors.

Ear Protection

Ear protection is highly recommended due to the continual noise.

Respiratory Protection

Wear an approved dust/filter mask when creating dust or spray painting. Use a mask with a replaceable filter when machining materials like MDF.

Do Not Over Reach

Maintain proper footing and balance. Avoid abnormal stances.

Stay Alert

Pay attention, use common sense, and do not operate when tired, under the influence of alcohol or drugs, or taking drowsy medication.

ELECTRICAL DATA

This air compressor is fitted with a sealed electrical connection plug compatible with Australian/New Zealand mains power. Connect to the specified supply voltage. If the plug or power cord is damaged, it must be replaced with an identical assembly by an authorized service center. Follow Australian/New Zealand requirements for mains connection. Consult a qualified electrician if in doubt.

SPECIFIC SAFETY INSTRUCTIONS

Warning: Do not use in areas with risk of explosion or fire from combustible materials. Sparks can ignite flammable materials, liquids, paint, petrol, flammable gases, and explosive dust. Consult an expert on fire extinguishers.

• Initially remove the transport plug and replace with the oil breather BEFORE first use.
• Do not modify the compressor, guards, or accessories.
• Domestic compressors are designed for intermittent operation (75% duty cycle: 45 seconds ON, 15 seconds OFF). Only use attached air tools while the compressor is not pumping. Stop using the tool when the compressor starts pumping.
• Always check the oil level before use (above the red dot on the sight glass).
• Fully assemble the compressor before use.
• Ensure the compressor is level and stable. Using on unlevel ground may cause lubrication issues and pump seizure (not covered under warranty).
• Never run the compressor without correctly fitted wheels and rubber stopper.
• Never use an extension cord; always use a longer air hose.
• Never connect to a generator that does not produce sufficient power (at least 3000W) and has pure sine wave output.
• Domestic compressors are not for industrial/commercial applications or continuous running. Always follow the 75% duty cycle.
• Avoid touching the pump area as it can become very hot.
• Disconnect from mains supply when not in use, before servicing, lubricating, or changing attachments.
• Always use the correct tool for the operation.
• Never use the compressor if any part is damaged. Have it serviced by an authorized agent.
• Always wear safety eye, ear, and respiratory protection.
• Allow the tank to fill completely before using the compressor.
• If the compressor makes an unfamiliar sound or vibrates excessively, switch it OFF immediately and disconnect from power. Investigate the cause or consult an authorized service facility.
• Always move the compressor using the handle and wheels.
• Always use the compressor on stable ground.
• This compressor is designed to compress normal air only. Never use to compress other gases.
• Never direct the air jet or liquids/gases towards your body, other persons, animals, or the compressor itself.
• This compressor is not suitable for pharmaceutical, food, or sanitary purposes.
• Do not use for filling scuba or oxygen air bottles/tanks.
• Always follow instructions for attached tools.

COMPONENTS AND CONTROLS

Pic. 1 Diagram Description:

1. Oil fill and breather
2. Oil sight glass
3. Oil drain bolt
4. Rear handle
5. Tank
6. Wheels
7. Tank drain tap
8. Rubber stopper
9. Safety Valve
10. Tank pressure gauge - large
11. Front handle
12. Pressure switch
13. On / Off button - red color
14. Outlet pressure gauge - small
15. Air outlet - Nitto style socket
16. Outlet pressure regulator
17. Air filter (Not shown)
18. Transport Plug (Not shown)

OPERATING INSTRUCTIONS

Unpacking

Carefully unpack the air compressor. It is bulky and heavy; a two-person lift is required. Dispose of packing material responsibly.

Assembly

Minor assembly is required before initial operation. Ensure all components are present. The compressor is filled with oil; do not tip it during assembly.

Oil Breather

1. Remove and discard the transport plug (Pic. 2).
2. Screw in the oil breather (Pic. 2).

Lubrication

Warning: The air compressor IS FILLED with OIL!

To check the oil level:

1. Ensure the compressor is on flat, level ground.
2. Lift the rear (wheel end) approximately 20 cm for about 1 minute, then place it back on the ground.
3. Check the sight glass; the oil level should be above the red dot (refer to OIL LEVEL GAUGE label, Pic. 3 and Pic. 4).

To add oil (if required):

1. Remove the oil breather.
2. Add SAE30 oil to at least the top of the red dot (Pic. 4).
3. Allow about 1 minute for the oil to settle.
4. Re-check the oil level in the sight glass and top up if necessary until the level is correct.

Warning: Do not attempt to operate until fully assembled. Damage from incomplete assembly is not covered under warranty. Ensure the compressor is disconnected from power before assembly or maintenance. Never underfill or overfill with oil.

RUBBER STOPPER

1. Attach the rubber stopper to the bracket on the bottom of the tank.
2. Undo the nut and remove the washer.
3. Push the stopper through the bracket and replace the washer.
4. Tighten the nut (Pic. 5).

WHEELS

1. Insert a bolt through the wheel.
2. Push through the tank wheel bracket.
3. Tighten the nut (Pic. 6).

AIR FILTER

The supplied air filter must be used. Failure to do so may result in irreparable damage and void the warranty (Pic. 7).

To install:

1. Carefully screw the air filter into the threaded hole on the top of the pump head. Hand-tighten only; do not use tools. Do not overtighten, as this may damage the filter or cylinder head (not covered under warranty).

STARTING AND STOPPING YOUR AIR COMPRESSOR

Note: Plug directly into a standard 240V AC power point. Never use an extension cord. Use a longer air hose if needed. Always start and stop using the ON/OFF switch on the Pressure Switch (Pic. 8). Damage from not using this switch is not covered by warranty.

To turn ON:

Lift the red ON/OFF switch up.

To turn OFF:

Push the red ON/OFF switch down.

RUNNING IN YOUR NEW AIR COMPRESSOR

Before running in, ensure:

1. Transport plug removed and discarded (Pic. 2, page 10).
2. Oil breather fitted (page 10).
3. Correct oil level (Pic. 4, page 10).
4. Compressor fully assembled (pages 10-12).

Running-in procedure:

1. Plug into a standard 240V AC power point.
2. Open the tank drain tap.
3. Start the compressor using the ON/OFF button.
4. Run for approximately 1 minute under no load for lubrication.
5. Stop the compressor using the ON/OFF button.
6. Allow to cool for approximately 10 minutes.
7. Recheck oil level and top up if needed (SAE30 oil).
8. Ensure the tank drain tap is closed before starting again.

Positioning your new compressor

Choose a location away from your work area and near a mains power point. Never use an extension lead; always use a longer air hose. Position on level ground. Position away from dust or paint; use a longer air hose to ensure the compressor is in clean air.

USING THE AIR COMPRESSOR

Before starting, check:

1. Transport plug removed and discarded (Pic. 2, page 10).
2. Oil breather fitted (Pic. 2, page 10).
3. Oil level correct (top of red dot, Pic. 4, page 10).
4. Drain tap: open and drain tank, then close fully.
5. Check power lead for damage; have it replaced by an authorized service center if damaged.
6. Plug into a standard 240V 10Amp AC power point and turn ON.
7. Lift the air compressor switch to turn ON (page 12, Pic. 8).
8. Allow the compressor to fill the air tank.
9. Turn the air compressor OFF.
10. Turn the power point OFF and disconnect the power lead.
11. Connect your air hose and air tools.
12. Reconnect the power lead and turn ON.
13. Turn your air compressor ON.
14. The compressor will start and stop automatically based on pressure settings (factory set: 85PSI start, 115PSI stop). Adjust outlet air pressure to the tool's recommended working pressure.

When finished:

1. Turn the air compressor OFF using the ON/OFF switch.
2. Turn the power point OFF and disconnect the power lead.
3. Disconnect air tools and air hose.
4. Clean air hose and tools.
5. Store air hose and tools securely.
6. Slowly open the tank drain tap (page 16) to vent excess air and moisture. Leave it open for storage to allow moisture to drain.

Note: A water trap may be beneficial to prevent water or moisture from reaching your air tool.

ADJUSTING THE PRESSURE

Use the outlet pressure regulator knob to adjust outlet air pressure, checking the outlet pressure gauge (Pic. 10). Turn counter-clockwise to lower pressure, clockwise to increase. Set the correct working pressure for your air tool; consult the tool manufacturer if unsure.

SAFETY VALVE

Note: Always wear safety glasses when checking the safety valve. With a full air tank, gently pull the ring outwards. Air should release. Release the ring to stop the airflow. If the valve does not function correctly, stop the compressor immediately and have it serviced by an authorized service center (Pic. 11).

Note: The compressor has a maximum pressure of 8 bar. Always regulate air pressure to match your air tool's requirements.

AIR OUTLET

This compressor has a 'Nitto style' (female) socket (Pic. 12).

1. Slide the outer collar down.
2. Push in the 'Nitto style' male plug (not included).
3. Release the collar.
4. Ensure the plug is fully inserted until it clicks.

Note: Always regulate air pressure to match your air tool.

DRAIN TAP

After use, open the drain tap to vent excess air and moisture. Leave it open during storage to allow continued drainage (Pic. 13). To open, pull the lever down to vertical. To seal, push the lever up to horizontal. Remember to seal the drain tap before starting the compressor.

CLEANING

Ensure the compressor is NOT running during cleaning. Wipe down after use. Wear eye protection. Use only a damp soft cloth; NEVER use liquids or solvents. Keep ventilation slots clean.

STORAGE

Ensure the air tank is emptied as per the 'Drain Tap' instructions. Store away from children, preferably in a locked room.

MAINTENANCE

Daily: Before use

1. Seal the tank drain tap (Pic. 13).
2. Check the oil level (page 10, Pic. 4).
3. Check safety valve operation (page 16, Pic. 12).

After use

1. Open the tank drain tap (Pic. 13).
2. Wipe down the compressor.
3. Store safely and securely.

Every 50 Hours:

1. Replace the air filter.
2. Drain oil completely and replace with fresh SAE30 oil.

To drain oil:

1. Loosen and remove the drain bolt (Pic. 14). Drain oil into a suitable container for disposal.
2. Replace and tighten the drain bolt.
3. Wipe up any oil spills.
4. Fill with fresh SAE30 oil to the top red dot on the sight glass (refer to page 10 for details).

TROUBLE SHOOTING

If your compressor does not start:

• Check power connection and ensure the ON/OFF switch is engaged.
• The air tank may be full. Use an air tool; the compressor should start when pressure drops to 85PSI.

If your compressor does not build up pressure:

• Check that the tank drain tap is sealed.

If your compressor smells like burnt oil:

• Check the oil level; it may be low.

If these tips do not resolve the issue, have the unit checked by an authorized service center. Contact BLACKRIDGE for your closest center.

PARTS DIAGRAM

Parts List:

User replaceable parts are listed above. All other parts must be serviced/replaced by an authorized service agent.

NOTES

Smart Marketing Group Pty. Ltd. provides this manual for informational purposes. Always refer to the latest version available from the manufacturer.