Quick Spa, international leader in the production of nautical equipment | Quick Spa
User Manual for Quick Nautical Equipment models including: DP1_P Vertical Windlass, Vertical Windlass, DP1_P Windlass, Windlass, DP1_P, DP2_P
Windlass PRINCE DP3 - 1500w - 24v - Chain 8mm - Low Profile for Sale - specification, photo, review. Price 2,139.27€ - Toprik
Windlass PRINCE DP3 - 1500w - 12v - Chain 8mm - Low Profile for Sale - specification, photo, review. Price 2,057.53€ - Toprik
Windlass PRINCE DP2 - 500w - 12v - Chain 6mm - Low Profile for Sale - specification, photo, review. Price 1,258.43€ - Toprik
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DocumentDocumentDP Series VERTICAL WINDLASSES DP1_P 300 500 DP2_P 300 500 700 1000 DP3_P 700 1000 DP3 1500 REV 001C December 2022 *EN - INSTALLATION AND USER'S MANUAL *Other languages available by scanning the QR code on the back of this manual or on the label on the product. *Altre lingue disponibili scansionando il codice QR presente IT sul retro del seguente manuale o sull'etichetta alloggiata sul prodotto. ES *Otros idiomas disponibles escaneando el código QR en la parte posterior de este manual o en la etiqueta del producto. FR *Autres langues disponibles en scannant le code QR au dos de ce manuel ou sur l'étiquette du produit. *Andere Sprachen sind durch Scannen des QR-Codes auf der DE Rückseite dieser Betriebsanleitung oder auf dem Aufkleber am Produkt verfügbar. PT *Outros idiomas disponíveis, digitalizando o código QR no verso deste manual ou no rótulo do produto. INDEX 1 - Information about the product 1.0 - Model code 1.1 - DP1 Technical Data 1.2 - DP2 Technical Data 1.3 - DP3 Technical Data 2 - Supply and equipment 2.0 - Standard supply and material included in the package 2.1 - Tools required for installation 2.2 - Recommended Quick® accessories not included 3 - Introduction 3.0 - Important notes 3.1 - Precautions 3.2- Precautions for the installer 4 - Installation 4.0 - Installation requirements 4.1 - Installation procedures 4.2 - Flange mounting 700W - 1000W 4.3 - Motorgearbox rotation 5 - Wiring diagram 5.0 - Example of connection DP1-DP2 P 300W - 500W 5.1 - Example of connection DP2 P 700W - 1000W / DP3 1500W 6 - Cautions & Use 6.0 - Important cautions 6.1 - Clutch use 6.2 - Troubleshooting 7 - Maintenance 8 - Product disposal 9 - List of components DP1 10 - List of components DP2 11 - List of components DP3 12 - List of motorgearbox components 13 - Spare parts 14 - Dimensions DP Series EN 5 5 5 6 7 8 8 8 8 8 8 9 9 9 9 10 11 11 12 12 13 14 14 14 15 15 15 16 17 18 19 21 23 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 1 - Information about the product DP Series EN BEFORE USING THE WINDLASS READ THESE INSTRUCTIONS CAREFULLY. IF IN DOUBT, CONTACT YOUR NEAREST "QUICK®" DEALER. QUICK® RESERVES THE RIGHT TO MODIFY THE TECHNICAL CHARACTERISTICS OF THE EQUIPMENT AND THE CONTENTS OF THIS MANUAL WITHOUT PRIOR NOTICE. IN CASE OF DISCORDANCE OR ERRORS IN TRANSLATION BETWEEN THE TRANSLATED VERSION AND THE ORIGINAL TEXT IN THE ITALIAN LANGUAGE, REFERENCE WILL BE MADE TO THE ITALIAN TEXT. 1.0 - Model code SERIES NAME POWER (W) DP1 P 3 12 D DRUM (D) NO DRUM (-) 1.1 - DP1 Technical Data VOLTAGE (V) GEARBOX: TECHNOPOLYMER (P) ALUMINIUM (-) MODELS MODEL POWER Motor voltage Maximum instantaneous pull Maximum work load Work load Current consumption at work load (1) Maximum recovery speed (2) Recovery speed at work load (2) Minimum motor cable cross section (3) Circuit breaker (4) Deck thickness (5) Weight-model without drum Weight-model with drum DP1 P - / D DP1 P HI SPEED (6) 300W 500W 500W 12V 12V 24V 12V 24V 370 kg (815.7 lb) 660 kg (1455.0 lb) 600 kg (1322.8 lb) 120 kg (264.5 lb) 200 kg (440.9 lb) 220 kg (485.0 lb) 170 kg (374.8 lb) 200 kg (440.9 lb) 40 kg (88.2 lb) 65 kg (143.3 lb) 70 kg (154.3 lb) 65 kg (143.3 lb) 70 kg (154.3 lb) 60 A 80 A 40 A 100 A 50 A 26.3 m/min (86.3 ft/min) 25.2 m/min (83.0 ft/min) 39.0 m/min (128.0 ft/min) 22.5 m/min (73.8 ft/min) 18.5 m/min (60.7 ft/min) 19.3 m/min (63.3 ft/min) 28.5 m/min (93.5 ft/min) 28.0 m/min (91.8 ft/min) 16 mm² (AWG5) 10 mm² (AWG7) 25 mm² (AWG3) 10 mm² (AWG7) 50 A 60 A 40 A 80 A 40 A 20 ÷ 30 mm (25/32" ÷ 1" 3/16) 8.3 Kg (18.3 lb) 9.3 Kg (20.5 lb) (1) After an initial period of use. (2) Measurements taken with a gypsy for 6 mm chain (3) Minimum recommended value for total length L= <20 m. Determine the cable cross section according to the length of the wiring. (4) With specific circuit breaker for direct current (DC) and delayed circuit breaker (thermal-magnetic or hydraulic-magnetic). (5) On request, shafts and studs can be supplied for greater deck thicknesses. (6) Only on request. GYPSY (*) Chain size 6 mm 6mm 6mm DIN 766 ISO 1/4" 1/4" BBB (*) For gypsy codes, see the exploded drawing on page 16 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 5 EN 1 - Information about the product DP Series 1.2 - DP2 Technical Data MODELS MODEL POWER Motor voltage Maximum instantaneous pull Maximum work load Work load Current consumption at work load (1) Maximum recovery speed (2) Recovery speed at work load (2) Minimum motor cable cross section (3) Circuit breaker (4) Deck thickness (5) Weight-model without drum Weight-model with drum DP2 P - / D 300W 500W 12V 12V 24V 370 kg (815.7 lb) 660 kg (1455.0 lb) 120 kg (264.5 lb) 200 kg (440.9 lb) 220 kg (485.0 lb) 40 kg (88.2 lb) 65 kg (143.3 lb) 70 kg (154.3 lb) 65 A 80 A 40 A 29.2 (m/min) (95.8 ft/min) 28.9 (m/min) (94.8 ft/min) 28.2 (m/min) (92.5 ft/min) 24.4 m/min (73.8 ft/min) 24.3 m/min (60.7 ft/min) 24.1 m/min (63.3 ft/min) 16 mm² (AWG5) 10 mm² (AWG7) HI SPEED (6) 500W 12V 24V 600 kg (1322.8 lb) 170 kg (374.8 lb) 200 kg (440.9 lb) 65 kg (143.3 lb) 70 kg (154.3 lb) 100 A 50 A 43.0 (m/min) (141.1 ft/min) 42.5 (m/min) (139.4 ft/min) 34.5 m/min (93.5 ft/min) 35 m/min (91.8 ft/min) 25 mm² (AWG3) 10 mm² (AWG7) 50 A 60 A 40 A 80 A 25 ÷ 50 mm (63/64" ÷ 1" 31/32) 9.0 Kg (19.8 lb) 9.8 Kg (21.6 lb) 40 A MODELS MODEL POWER Motor voltage Maximum instantaneous pull Maximum work load Work load Current consumption at work load (1) Maximum recovery speed (2) Recovery speed at work load (2) Minimum motor cable cross section (3) Circuit breaker (4) Deck thickness (5) Weight-model without drum Weight-model with drum DP2 P - / D 700W 1000W 12V 24V 12V 24V 680 kg (1499 lb) 930 kg (2050 lb) 300 kg (661 lb) 320 kg (705 lb) 420 kg (925 lb) 480 kg (1058 lb) 100 kg (220 lb) 170 kg (235 lb) 140 kg (308 lb) 160 kg (352 lb) 95 A 50 A 130 A 75 A 22.6 m/min (74.15 ft/min) 25.3 m/min (83.0 ft/min) 31.2 m/min (102.4 ft/min) 30.1 m/min (98.8 ft/min) 11.6 m/min (38 ft/min) 14.4 m/min (47.2 ft/min) 16.5 m/min (54 ft/min) 19.1 m/min (62.6 ft/min) 25 mm2 (AWG3) 10 mm² (AWG7) 35 mm² (AWG3) 16 mm² (AWG7) 50 A 40 A 80 A 50 A 25 ÷ 50 mm (63/64" ÷ 1" 31/32) 12.8 Kg (28.2 lb) 14.2 Kg (31.3 lb) 13.7 Kg (30.2 lb) 15.1 Kg (33.3 lb) (1) After an initial period of use. (2) Measurements taken with a gypsy for 6 mm chain (3) Minimum recommended value for total length L= <20 m. Determine the cable cross section according to the length of the wiring. (4) With specific circuit breaker for direct current (DC) and delayed circuit breaker (thermal-magnetic or hydraulic-magnetic). (5) On request, shafts and studs can be supplied for greater deck thicknesses. (6) Only on request. GYPSY (*) Chain size Rope size** 6 mm 6mm 6mm DIN 766 ISO 1/2" 7 mm - 1/4" 7 mm 7 mm 1/4" 1/4" DIN 766 ISO G4 BBB 1/2" 1/2" 8 mm 8 mm 8 mm DIN 766 ISO 1/2" 5/6" 5/6" G4 1/2" (*) For gypsy codes, see the exploded drawing on page 17. **The values in the table apply to the combination of rope and chain according to the Quick® system, we do not guarantee the correct operation with other anchor-rode types. 6 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 1 - Information about the product DP Series EN 1.3 - DP3 Technical Data MODELS MODEL POWER Motor voltage Maximum instantaneous pull Maximum work load Work load Current consumption at work load (1) Maximum recovery speed (2) Recovery speed at work load (2) Minimum motor cable cross section (3) Circuit breaker (4) Deck thickness (5) Weight-model without drum Weight-model with drum DP3 P - / D 700W 1000W 12V 24V 12V 24V 850 kg (1873.9 lb) 1000 kg (2204.6 lb) 250 kg (551.1 lb) 300 kg (661.4 lb) 370 kg (815.7 lb) 450 kg (992 lb) 80 kg (176.4 lb) 100 kg (220.5 lb) 120 kg (264.5 lb) 150 kg (330.7 lb) 90 A 55 A 140 A 80 A 27.4 m/min (89.9 ft/min) 14.4 m/min (47.2 ft/min) 25 mm² (AWG3) 26.4 m/min (86.6 ft/min) 14.8 m/min (48.5 ft/min) 10 mm² (AWG7) 39.6 m/min (129.9 ft/min) 40.9 m/min (134.2 ft/min) 20.4 m/min (66.9 ft/min) 21.4 m/min (70.2 ft/min) 35 mm² (AWG2) 16 mm² (AWG5) 50 A 16.4 Kg (36 lb) 18.4 Kg (40 lb) 40 A 80 A 25 ÷ 50 mm (63/64" ÷ 1" 31/32) 17.4 Kg (38 lb) 19.4 Kg (42.2 lb) 50 A MODELS MODEL POWER Motor voltage Maximum instantaneous pull Maximum work load Work load Current consumption at work load (1) Maximum recovery speed (2) Recovery speed at work load (2) Minimum motor cable cross section (3) Circuit breaker (4) Deck thickness (5) Weight-model without drum Weight-model with drum 12V 470 kg (1036.2 lb) 160 Kg (352.7 lb) 155 A 29.2 m/min (95.8 ft/min) 16.3 (53.5 ft/min) 50 mm² (AWG0) 100 A DP3 - / D 1500W 24V 1100 Kg (2425.1 lb) 540 kg (1190.5 lb) 180 kg (396.8 lb) 85 A 29.7 m/min (97.4 ft/min) 19.0 (62.3 ft/min) 25 mm² (AWG7) 50 A 30 ÷ 50 mm (1" 3/16" ÷ 1" 31/32) 21.3 Kg (46 lb) 23.2 Kg (51 lb) (1) After an initial period of use. (2) Measurements taken with a gypsy for 8 mm chain (3) Minimum recommended value for total length L= <20 m. Determine the cable cross section according to the length of the wiring. (4) With specific circuit breaker for direct current (DC) and delayed circuit breaker (thermal-magnetic or hydraulic-magnetic). (5) On request, shafts and studs can be supplied for greater deck thicknesses. GYPSY (*) Chain size Rope size** 8 mm - 5/16" 8 mm 8 mm 5/16" 5/16" DIN 766 ISO G4 BBB 1/2" (12.7 mm) - 9/16" (14.2 mm) - 5/8" (15.8 mm) 10 mm- 3/8" 10mm 3/8" ISO (P.30) G4 5/8" (15.8 mm) (*) For gypsy codes, see the exploded drawing on page 18. **The values in the table apply to the combination of rope and chain according to the Quick® system, we do not guarantee the correct operation with other anchor-rode types. QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 7 EN 2 - Supply and equipment DP Series 2.0 - Standard supply and material included in the package · Windlass (top+gearmotor) · Reversing contactor box for DP1/DP2 300-500W · Contactor box for DP2/DP3 700-1000W · Base gasket · Lever · Screws for assembly, top/gearmotor · Installation and user's manual, Warranty · Drilling template 2.1 - Tools required for installation · Drill with bit: Ø 9 mm (23/64") and Ø 11 mm (7/16") DP1 · Hole saw Ø 46 mm (1" 13/16) and Ø 62 mm (2" 7/16) · Hex wrench: 13 mm · Drill with bit: Ø 9 mm (23/64") and Ø 11 mm (7/16") DP2 · Hole saw Ø 51 mm (2") and Ø 64 mm (2" 1/2) · Hex wrench: 13 mm · Drill with bit: Ø 9 mm (23/64") and Ø 16 mm (5/8") DP3 · Hole saw: Ø 65 mm (2"9/16) and Ø 67 mm (2"5/8) · Hex wrench: 13 mm 2.2 - Recommended Quick® accessories not included · Controls for control board (WCS 820 - WCS B - WCS 830) · Waterproof push-button panel (HRC 1002) · Foot switch (900) · Hydraulic-magnetic circuit breaker (WCB) ·Anchor chain counter (CHC 1103 - CHC 1203 - QNC CHC) ·Control system via RRC radio (R02 - P02 - H02) 3 - Introduction DP Series BEFORE USING THE PRODUCT, PLEASE READ THIS USER'S MANUAL CAREFULLY. IF IN DOUBT, PLEASE CONSULT YOUR QUICK® DEALER. 3.0 - Important notes This manual features Warning and/or Caution symbols that are important for safety. Please follow the instructions provided. Warning symbol indicating dangerous situations. Caution symbol to prevent direct or indirect damage to the product. This manual provides boat manufacturers and nautical equipment installers with instructions on how to assemble the specified Quick® product and operate it correctly. 8 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 3 - Introduction DP Series EN 3.1 - Precautions Quick® windlasses are designed and manufactured to weigh the anchor. · Do not use these products for any other type of operation. · Quick® shall not be held liable for direct or indirect damage caused by improper use of the product. · The windlass is not designed to support loads generated in particular weather conditions (storm). · WEIGHING THE ANCHOR Turn on the engine · Operate the product from a position where it is possible to supervise the work area. · Always deactivate the windlass when not being used. · Make sure that there are no bathers nearby before dropping the anchor. · The splice between the rope and the chain must be tightly woven for the rope to slide easily into the gypsy shape. For any problem or request, feel free to contact Quick® Technical Service. · For improved safety, we recommend installing at least two controls to operate the windlass in case one is damaged. · We recommend the use of Quick® switch as motor safety device. · Secure the chain with a retainer before sailing off. · The reversing contactor box must be installed in a position protected from any water entry. · After completing the anchorage, secure the chain to fixed points such as chain stopper or bollard. · To prevent accidental releases, the anchor must be secured. The windlass must not be used as sole securing device. · Isolate the windlass from the electrical system during navigation and secure the rope to a fixed point of the boat. · This equipment is not intended for use by people (including children) with reduced physical, sensory or mental capabilities. 3.2- Precautions for the installer CARRY OUT THE INSTALLATION IN GOOD LIGHTING CONDITIONS. It is advisable to wear suitable clothing and personal protective equipment (PPE). The product is not suitable for installation in potentially explosive environments and/or atmospheres. Installation and subsequent inspection or repair work must only be carried out by qualified personnel. CARRY OUT INSTALLATION/MAINTENANCE WORK MAKING SURE THAT THE PRODUCT IS DISCONNECTED FROM THE ELECTRICAL SYSTEM. Quick® accepts no responsibility for inadequate connection of users to the electrical system and inadequate safety of the electrical system. 4 - Installation 4.0 - Installation requirements A ROLLER ALIGNMENT The windlass must be positioned by aligning the gypsy with the bow roller (fig. 1A / 2A). Precise alignment of the windlass is essential for the correct operation of the product. A positive chain tilt of up to 10° is allowed (fig. 2A). An excessive negative tilt of the chain could interfere with the windlass base (fig. 3A / 4A). 1A 2A 3A 4A Max 10° DP Series QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 9 EN 4 - Installation B DECK LEVEL Ensure that the upper and lower surfaces of the deck are as parallel as possible. If this is not the case, compensate the difference appropriately (fig. B). A lack of parallelism could result in a loss of motor power. The deck thickness must be included among the figures listed in the table. In case of different thickness, please contact your Quick® dealer. B Max 5 mm (3/6") DP Series C PEAK DEPTH AND BOW ROLLER HEIGHT There must be no obstacles to the passage of cables, rope and chain under deck (fig. 1C). Insufficient depth of the peak could cause chain jamming (fig. 2C). A positive tilt of the chain in relation to the deck level of up to 5° is allowed (fig. 1C). An excessive negative tilt of the chain could interfere with the windlass base (fig. 2C). 1C 2C 5° 40 cm (16") 4.1 - Installation procedures A Identify the ideal position and drill the holes using the drilling template supplied. B Remove the excess material from the rope/chain passage hole, finish it and smooth it with a specific product (marine paint, epoxy resin or gel) ensuring the free passage of the chain. C Position the upper section inserting the gasket between the deck and the base, and connect it to the lower section inserting the shaft into the gearbox. Fix the windlass by screwing the nuts onto the fixing studs. Connect the supply cables from the windlass to the reversing contactor unit. A C B PAINT 10 GASKET 45° QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C STUD FLANGE GASKET TOP GEARBOX Nm 8÷10 GROWER NUT 4 - Installation DP Series EN 4.2 - Flange mounting DPSeries 700W - 1000W Flange A can be fixed on both sides of gearbox B. Mode 1 Mode 2 A A Visible QUICK Logo B D Nm 3÷4,5 Nm 3÷4,5 D 180° C Nm 3÷4,5 Nm 3÷4,5 C B QUICK Logo branded below To change from mode 1 to mode 2 unscrew screws C and D and separate the two parts A and B, turn gearbox B by 180° and reassemble it with screws C and D. The two modes allow greater versatility in mounting the motorgearbox, while maintaining the same overall dimensions. 85mm Mode 1 85mm Mode 2 141,5mm Max Mode 1 141,5mm Max Mode 2 4.3 - Motorgearbox rotation It is possible to rotate the motorgearbox every 45° in relation to the base of the windlass. Possible motorgearbox positions: Motorgearbox 300/500W Motorgearbox 700/1000W Motorgearbox 1500W 90° 45° 90° 45° 90° 45° 45° 90° 90° 45° 90° 90° 45° 90° 45° 90° 90° 45° 90° 90° 45° 45° 90° QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 11 EN 5 - Wiring diagram DP Series 5.0 - Example of connection DP1-DP2 P 300W - 500W with recommended Quick® accessories for the operation of the windlass MULTI-PURPOSE PUSH-BUTTON PANEL HRC 1002 CHAIN-COUNTER PUSH-BUTTON PANEL CHC 1103 PANEL CHAIN-COUNTER CHC 1203 - QNC CHC CONTROLS FOR CONTROL BOARD WCS 820 - WCS B - WCS 830 WCS 830 WINDLASS CONTROL SWITCH RRC REMOTE RADIO CONTROLS TRANSMITTERS WINDLASS RRC R02 RECEIVER POCKET-SIZE RRC P02 PUSH-BUTTON PANEL RRC H02 FOOT-OPERATED SWITCHES MOD. 900U E 900D BLACK BROWN BLUE MOTOR -+ BATTERY HYDRAULIC L1 MAGNETIC SWITCH WCB (SEE TABLE ON PAGE 4) L2 BLACK BROWN BLUE FUSE 4A (12V) 2A (24V) L3 REVERSING L4 CONTACTOR BOX T6415-12 (12V) T6415-24 (24V) L5 A1 C A2 L = L1 + L2 + L3 + L4 + L5 12 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 5 - Wiring diagram DP Series EN 5.1 - Example of connection DP2 P 700W - 1000W / DP3 1500W with recommended Quick® accessories for the operation of the windlass MULTI-PURPOSE PUSH-BUTTON PANEL HRC 1002 CHAIN-COUNTER PUSH-BUTTON PANEL CHC 1103 PANEL CHAIN-COUNTER CHC 1203 - QNC CHC CONTROLS FOR CONTROL BOARD WCS 820 - WCS B - WCS 830 WCS 830 WINDLASS CONTROL SWITCH RRC REMOTE RADIO CONTROLS TRANSMITTERS WINDLASS RRC R02 RECEIVER POCKET-SIZE RRC P02 PUSHBUTTON PANEL RRC H02 FOOT-OPERATED SWITCHES MOD. 900U E 900D BLACK BROWN BLUE MOTOR L4 -+ BLACK BROWN BLUE L1 FUSE 4A (12V) 2A (24V) L2 L3 CONTACTOR BOX L3 T6315-12 (12V) T6315-24 (24V) A2 A1 C L = L1 + L2 + L3 + L4 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 13 EN 6 - Cautions & Use DP Series 6.0 - Important cautions · Stay clear of chains, ropes and gypsy. · Operate the windlass from a position where it is possible to supervise the work area · Make sure the electric motor is not powered when the windlass is used manually (even when using the handle to disengage the clutch), because people with windlass remote controls (remote push-button panel or radio control) might accidentally operate it. · Secure the chain with a retainer before sailing off. · DO NOT operate the windlass by using the electrical power when the handle is inserted in the drum or into the gypsy cover. · Quick® recommends using a suitable power fuse/thermal-magnetic/hydraulic-magnetic protection for the motor used, to protect the motor from overheating or short circuits. · The circuit breaker can be used to isolate the windlass control circuit, thus avoiding accidental activation. 6.1 - Clutch use The clutch (B) provides a link between the gypsy and the main shaft (A). The clutch can be released (disengagement) by using handle (C) which, when inserted into bush (D) of the drum or into the gypsy cover (6), must be turned counter-clockwise. The clutch will be re-engaged by turning it clockwise. RE-ENGAGED B D DISENGAGEMENT A C WEIGHING THE ANCHOR A Turn on the boat engine. B Make sure the clutch is engaged and remove the handle. C Press the UP button on the control provided. Check the upward movement of the chain for the last few meters in order to avoid damage to the bow. CASTING THE ANCHOR The anchor can be cast by using the electrical controls or manually. Manually The clutch must be disengaged allowing the gypsy to revolve and letting the chain or rope fall into the water. To slow down the chain, the handle must be turned counter-clockwise. Electrically To cast the anchor by using the electrical power, press the DOWN button on the control provided. In this manner, anchor casting is under control and the chain unwinds evenly. In order to avoid any stress on the windlass once the boat is anchored, fasten the chain or secure it to a firm hold with a rope. 14 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 6 - Cautions & Use DP Series EN 6.2 - Troubleshooting If the windlass stops and the hydraulic magnetic (or thermal magnetic*) switch has not tripped, wait a few seconds and try again (avoid keeping the button pressed). If the hydraulic magnetic switch, has tripped, reset it and wait a few minutes before weighing anchor once again. If, after a number of attempts, the windlass is still blocked, we suggest to move the boat to release the anchor. 7 - Maintenance DP Series WARNING: make sure the electrical power to the motor is switched off when working manually on the windlass. Carefully remove the chain from the gypsy or the rope from the drum. Quick® windlasses are made of materials resistant to the marine environment: it is essential, in any case, to periodically remove salt deposits that form on the external surfaces to avoid corrosion and consequently damage to the device. Thoroughly wash the surfaces and parts where salt can deposit with fresh water. Once a year, disassemble the gypsy and the drum according to the following sequence: Drum version · Use the handle (1) to loosen the bush (2); pull off the drum (3) · Remove the top clutch cone (9) · Open the chain guide cover (16) · Undo the retaining screws (20) to remove the chain stripper (21) · Remove the gypsy (10) · Remove the bottom clutch cone (9) No-drum version · Use the handle (1) to remove the gypsy cover (6) · Remove the top clutch cone (9) · Open the chain guide cover (16) · Undo the retaining screws (20) to remove the chain stripper (21) · Remove the gypsy (10) · Remove the bottom clutch cone (9) Clean all the parts removed to avoid corrosion, and grease (with marine grease) the shaft thread and the gypsy where the clutch cones rest. Remove any oxide deposits from the terminals of the electric motor and the reversing contactor unit; grease them. If required, windlass must be disassembled by qualified personnel. Make sure that the gearmotor is cold before disassembling it. The disposal must be carried out according to the regulations of the place where the work is carried out. 8 - Product disposal DP Series As with installation, at the end of this product life, dismantling must be carried out by qualified personnel. This product is made up of various materials, some can be recycled and others must be suitably disposed of; enquire about the recycling or disposal systems provided for by local regulations for this product category. Some parts of the product may contain pollutants or hazardous substances that, if dispersed, may be harmful to the environment and human health. As indicated by the symbol on the side, it is forbidden to dispose of this product as domestic waste. Separate the products for disposal in accordance with the regulations in force in your area or return the product to the seller when purchasing a new equivalent product. Local regulations may impose severe penalties for the improper disposal of this product. QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 15 EN 9 - List of components DP1 DP Series 1 2 3 9 10 9 11 12 13 14 13 5 4 5 15 6 9 10 9 11 12 13 14 13 8 7 5 15 19 21 22 16 20 17 18 23 24 26 32 33 34 25 27 28 29 30 31 NO. NAME 1 STRAIGHT WINDLASS LEVER - NYLON 2 BUSH 3 DRUM 4 SHAFT DP1 D 5 KEY 6 GYPSY COVER 7 ALBERO DP1 8 KEY 9 CLUTCH CONE DP1 10 GYPSY 500W 11 OIL SEAL 12 INTERNAL SNAP RING 13 EXTERNAL SNAP RING 14 BEARING 15 OIL SEAL 16 CHAIN GUIDE COVER DP1 17 PLASTIC CHAIN PIPE DP1 18 SCREW 19 SCREW 20 SCREW 21 CHAIN STRIPPER DP1 STAINLESS STEEL 22 PIN 23 SCREW 24 BASE COVER DP1 STAINLESS STEEL 25 COVER INSERT DP1 PLASTIC 26 NUT 27 NUT 28 BASE DP1 ANODIZED ALUM. 29 GASKET 30 SENSOR 31 STUD 32 WASHER 33 SERRATED WASHER 34 NUT 16 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 10 - List of components DP2 DP Series EN 1 2 3 4 6 7 22 19 18 8 10 11 12 13 14 13 15 22 17 16 25 26 27 5 28 9 29 33 38 21 21 39 40 20 20 41 23 24 30 31 32 34 35 36 37 NO. NAME 1 CURVED WINDLASS LEVER 700-1000W 2 STRAIGHT WINDLASS LEVER 300-500W 3 CHROMED DRUM BUSH DP2 4 DRUM - 800W 5 GYPSY COVER 6 TOP CLUTCH CONE 7 COMPLETE GYPSY DP2 8 BOTTOM CLUTCH CONE 9 SCREW 10 SHAPED WASHER 11 OIL SEAL 12 INTERNAL SNAP RING 13 EXTERNAL SNAP RING 14 BEARING 15 OIL SEAL 16 SHAFT DP2 700/1000W 17 SHAFT DP2 D 700/1000W 18 SHAFT DP2 300/500W 19 SHAFT DP2 D 300/500W 20 KEY 21 KEY 22 KEY 23 CHAIN GUIDE COVER DP2 24 CHAIN PIPE INSERT DP2 PLASTIC 25 SCREW 26 PRESSURE LEVER SPRING 27 PRESSURE LEVER DP2 28 CYLINDRICAL PIN 29 SCREW 30 SCREW 31 SCREW 32 CHAIN PIPE SERIES DP2 PLASTIC 33 SCREW 34 BASE COVER SERIES DP2 STAINLESS STEEL 35 COVER INSERT DP2 PLASTIC 36 WINDLASS GASKET DP2 37 CYLINDRICAL REED SENSOR 38 STUD 39 WASHER 40 SERRATED WASHER 41 NUT QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 17 EN 11 - List of components DP3 DP Series 1 2 17 NO. NAME 1 CURVED WINDLASS LEVER 2 O-RING 3 CHROMED DRUM BUSH DP3 4 DRUM 1000W 5 GYPSY COVER 6 TOP CONE 7 GYPSY 8 BOTTOM CONE 9 SCREW 10 SHAPED WASHER 11 OIL SEAL 12 INTERNAL SNAP RING 13 EXTERNAL SNAP RING 14 BEARING 18 3 4 7 8 10 11 12 13 14 13 19 20 5 24 6 23 9 25 26 30 31 21 22 27 28 29 32 33 15 17 18 35 34 35 36 37 38 40 39 16 41 42 43 15 ALBERO DP3 16 OIL SEAL 17 KEY 18 SHAFT DP3 D 19 CHAIN GUIDE COVER 20 SCREW 21 SCREW 22 CHAIN PIPE INSERT 23 PRESSURE LEVER SPRING 24 PRESSURE LEVER 25 CYLINDRICAL PIN 26 SCREW 27 SCREW 28 SCREW 29 SCREW 30 CHAIN PIPE SERIES DP3 31 SCREW 32 BASE COVER DP3 33 COVER INSERT DP3 34 ROUND BASE DP3 35 NUT 36 NUT 37 NUT 38 GASKET/TEMPLATE DPR 39 SENSOR 40 STUD 41 WASHER 42 SERRATED WASHER 43 NUT QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 12 - List of motorgearbox components DP Series EN MOTORGEARBOX 300/500W DP1 P - DP2 P 1 2 3 POS NAME 1 GEARBOX FLANGE GASKET TOP TG40 2A GEARBOX - QUICK TG40 500W 2B GEARBOX - QUICK TG40 500W HS 3 SCREW 4 MOTORGEARBOX GASKET 5 KEY 6A MOTOR 3000W 12V 6 5 4 10 11 9 8 7 6B MOTOR 500W 12V 6C MOTOR 500W 24V 7 FLANGE GASKET 8 MOTOR CASING 300/500W 9 MOTOR POLE GASKET 300/500W 10 BOTTOM COVER ELECTRIC MOTOR 300/500W 11 SCREW MOTORGEARBOX 700/1000W DP2 P - DP3 P 7 6 1 13 11 12 2 3 4 5 8 14 11 10 9 POS NAME 1 GEARBOX FLANGE GASKET TOP TG50 2 GEARBOX - QUICK TG50 1000W 3 WASHER 4 SELF-LOCKING NUT 5 MOTORGEARBOX GASKET 6 KEY 7A MOTOR 700W 12V 7B MOTOR 1000W 12V 7C MOTOR 700W 24V 7D MOTOR 1000W 24V 8A CARTER 700W 8B CARTER 1000W 9 TERMINAL BOARD GASKET 700/1000W 10 TERMINAL BOARD COVER 700/1000W 11 SCREW 12 BOTTOM GASKET 700/1000W 13 BOTTOM COVER 700/1000W 14 CABLE GLAND QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 19 EN 12 - List of motorgearbox components DP Series MOTORGEARBOX 1500W DP3 1 5 6 4 7 14 13 12 2 3 8 POS NAME 1 GEARBOX FLANGE GASKET TOP TG60 2 WASHER 3 SELF-LOCKING NUT 4 O-RING 5 GEARBOX - QUICK TG70 1500W 6 KEY 7A MOTOR 1500W 12V 7A MOTOR 1500W 24V 15 10 9 11 8 MOTOR CASING 1000/1400W 9 TERMINAL BOARD GASKET 10 TERMINAL BOARD COVER 11 SCREW 12 SCREW 13 BOTTOM GASKET 14 BOTTOM COVER 15 CABLE GLAND 20 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 13 - Spare parts DP Series EN DP1 See exploded drawing on page 16 DP1 CODE FVSSGMSDCP05000 FVSSMSE04000A00 FVSSCPBBA050A00 FVSSCFDP1000A00 FVSSB0401400A00 FVSSB0406000A00 FVSSBDP10C00A00 FVSSADP10000A00 FVSSADP100D0A00 FVSSPSCDP100A00 FVSSCPSCDP10A00 FVSSTDP1D001A00 FVSSTDP1D006A00 FVSSTDP10001A00 FVSSTDP10006A00 FVSSLVSDN0000A00 DESCRIPTION OSP DRUM BUSH DP1 OSP WINDLASS DRUM DP1 OSP GYPSY COVER DP1 OSP CLUTCH CONE KIT DP1 OSP GYPSY 1/4" DP1/E1 OSP GYPSY 6mm DP1/E1 OSP WINDLASS BASE DP1 SERIES COMP OSP SHAFT KIT DP1 OSP SHAFT KIT DP1 D OSP CHAIN PIPE KIT DP1 OSP CHAIN GUIDE COVER KIT DP1 OSP TOP DP1 1/4" D OSP TOP DP1 6mm D OSP TOP DP1 1/4" OSP TOP DP1 6mm OSP STRAIGHT WINDLASS LEVER NUMB. OF PARTS 2 3 6 9 10 from 16 to 34 5 - 7 - 8 from 11 to 15 4 - 5 from 11 to 15 17 - 19 - 20 16 2 - 3 - 4 - 5 from 9 to 34 5 - 6 - 7 - 8 from 9 to 34 5 - 6 - 7 - 8 from 9 to 34 1 DP2 Refer to the exploded drawing on page 17 DP2 CODE FVSSBDP20140A00 FVSSBDP20516A00 FVSSBDP20600A00 FVSSBDP20800A00 FVSSBDP2LC00A00 FVSSBDP2SC00A00 FVSSCPSCDP20A00 FVSSTDP2DL01A00 FVSSTDP2DL05A00 FVSSTDP2DL06A00 FVSSTDP2DL08A00 FVSSTDP2DS01A00 FVSSTDP2DS05A00 FVSSTDP2DS06A00 FVSSTDP2DS08A00 FVSSTDP20L01A00 FVSSTDP20L05A00 FVSSTDP20L06A00 FVSSTDP20L08A00 FVSSTDP20S01A00 FVSSTDP20S05A00 FVSSTDP20S06A00 FVSSTDP20S08A00 FVSSADP2000LA00 FVSSADP2000SA00 FVSSADP200DLA00 FVSSADP200DSA00 FVSSCFASC000A00 FVSSCPBBASG0A00 FVSSMSE0800XA00 FVSSPSCDP200A00 FVSSGMSDCP05000 FVSSLVSDN000A00 FVSSLVSP00R2A00 DESCRIPTION OSP GYPSY DP2 1/4" OSP GYPSY DP2 5/16" OSP GYPSY DP2 6MM OSP GYPSY DP2 8MM OSP WINDLASS BASE DP2 SERIES COMP OSP WINDLASS BASE DP2 SERIES COMP OSP CHAIN GUIDE COVER KIT DP2 OSP TOP DP2 D L 1/4" OSP TOP DP2 D L 5/16" OSP TOP DP2 D L 6MM OSP TOP DP2 D L 8MM OSP TOP DP2 D S 1/4" OSP TOP DP2 D S 5/16" OSP TOP DP2 D S 6MM OSP TOP DP2 D S 8MM OSP TOP DP2 L 1/4" OSP TOP DP2 L 5/16" OSP TOP DP2 L 6MM OSP TOP DP2 L 8MM OSP TOP DP2 S 1/4" OSP TOP DP2 S 5/16" OSP TOP DP2 S 6MM OSP TOP DP2 S 8MM OSP SHAFT KIT DP2 L OSP SHAFT KIT DP2 S OSP SHAFT KIT DP2 D L OSP SHAFT KIT DP2 D S OSP CLUTCH CONE KIT DP2 OSP GYPSY COVER DP2 OSP WINDLASS DRUM DP2 OSP CHAIN PIPE KIT DP2 OSP DRUM BUSH DP2 OSP STRAIGHT WINDLASS LEVER OSP CURVED WINDLASS LEVER R2 NUMB. OF PARTS 7 - 9 FROM 23 TO 41 23 3 - 4 FROM 6 TO 15 17 - 20 FROM 22 TO 41 3 - 4 FROM 6 TO 15 - 19 FROM 21 TO 41 FROM 5 TO 16 - 20 - FROM 23 TO 41 FROM 5 TO 15 - 18 - 21 FROM 23 TO 41 11 FROM 13 TO 16 20 11 FROM 13 TO 15 18 - 21 11 FROM 13 TO 15 17 - 20 - 22 11 FROM 13 TO 15 19 - 21 - 22 6 - 8 5 4 24 - 25 - 29 - 30 - 32 3 2 1 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 21 EN 13 - Spare parts DP Series DP3 Refer to the exploded drawing on page 18 CODE FVSSGMSDP300000 FVSSMSE10DP3A00 FVSSTDP3D008A00 FVSSTDP3D010A00 FVSSADP300D0A00 FVSSLVSP00R2A00 FVSSCPBBA100A00 FVSSTDP30008A00 FVSSTDP30010A00 FVSSADP30000A00 FVSSCPSCDP30A00 FVSSTCDP3000A00 FVSSPSCDP300A00 FVSSBDP38516A00 FVSSBDP31038A00 FVSSCFANHC00A00 FVSSBDP310C00A00 DESCRIPTION OSP DRUM BUSH "SERIES DP3" OSP WINDLASS DRUM 1000W DP3 OSP TOP DP3 D 8MM-5/16" OSP TOP DP3 D 10MM-3/8" OSP SHAFT KIT DP3 D OSP CURVED WINDLASS LEVER R2 OSP GYPSY COVER DP3 OSP TOP DP3 8MM-5/16" OSP TOP DP3 10MM-3/8" OSP SHAFT KIT DP3 OSP CHAIN GUIDE COVER KIT DP3 OSP PRESSURE LEVER KIT DP3 OSP CHAIN PIPE KIT DP3 OSP GYPSY DP3 8MM-5/16" OSP GYPSY DP3 10MM-3/8" OSP CLUTCH CONES DP3 OSP WINDLASS BASE DP3 SERIES COMP NUMB. OF PARTS 2 - 3 4 2 -3 - 4 from 6 to 43 from 11 to 14 - 16 - 17 - 18 1 5 from 5 to 17 - from 19 to 43 from 11 to 17 19 23 - 24 -25 20 - 21 - 22 - from 26 to 30 7 - 9 6 - 8 from 19 to 43 MOTORGEARBOX 300/500W DP1 P - DP2 P See exploded drawing on page 19 CODE FVSSMR05TG40B00 FVSSMR0540HSB00 FVSSR0312Q00B00 FVSSR0512Q00B00 FVSSR0512QHSB00 FVSSR0524Q00B00 FVSSR0524QHSB00 FVSSM0312000A00 FVSSM0512000A00 FVSSM0512000A00 DESCRIPTION NUMB. OF PARTS OSP GEARBOX 500W WINDLASS QUICK TG40 R1 1 - 2a - 3 - 4 - 12 OSP GEARBOX 500W WINDLASS QUICK TG40 HS R1 1 - 2b - 3 - 4 - 12 OSP MOTORGEARBOX 300W 12V QUICK R1 OSP MOTORGEARBOX 500W 12V QUICK R1 1 - 2a from 3 to 12 OSP MOTORGEARBOX 500W 12V QUICK HS R1 1 - 2b from 3 to 11 OSP MOTORGEARBOX 500W 24V QUICK R1 1 - 2a from 3 to 11 OSP MOTORGEARBOX 500W 24V QUICK HS R1 1 - 2b from 3 to 11 OSP WINDLASS MOTOR 300W 12V 3 - 4 from 6a to 11 OSP WINDLASS MOTOR 500W 12V 3 - 4 from 6b to 11 OSP WINDLASS MOTOR 500W 24V 3 - 4 from 6c to 11 MOTORGEARBOX 700/1000W DP2 P - DP3 P See exploded drawing on page 19 CODE FVSSMR10TG50B00 FVSSR0712Q00B00 FVSSR1012Q00B00 FVSSR0724Q00B00 FVSSR1024Q00B00 FVSSM0712000A00 FVSSM1012000A00 FVSSM0724000A00 FVSSM1024000A00 DESCRIPTION OSP GEARBOX 1000W QUICK WINDLASS R1 OSP MOTORGEARBOX 700W 12V QUICK R1 OSP MOTORGEARBOX 1000W 12V QUICK R1 OSP MOTORGEARBOX 700W 24V QUICK R1 OSP MOTORGEARBOX 1000W 24V QUICK R1 OSP WINDLASS MOTOR 700W 12V OSP WINDLASS MOTOR 1000W 12V OSP WINDLASS MOTOR 700W 24V OSP WINDLASS MOTOR 1000W 24V NUMB. OF PARTS from 1 to 5 from 1 to 14 from 3 - 14 (with 7A) from 3 - 14 (with 7B) from 3 - 14 (with 7C) from 3 - 14 (with 7D) MOTORGEARBOX 1500W DP3 See exploded drawing on page 19 CODE FVSSMR15TG70A00 FVSSR1512Q00A00 FVSSR1524Q00A00 FVSSM1512000A00 FVSSM1524000A00 DESCRIPTION OSP GEARBOX 1500W QUICK WINDLASS OSP MOTORGEARBOX 1500W 12V QUICK OSP MOTORGEARBOX 1500W 24V QUICK OSP WINDLASS MOTOR 1500W 12V OSP WINDLASS MOTOR 1500W 24V NUMB. OF PARTS from 1 to 5 from 1 to 15 2-3-4 from 6 to 15 22 QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 14 - Dimensions DP Series EN B A C D I EL F G H DPSeries P (-/D) A B Drum C D E F G H I L DP1 P 300W 500W DP2 P 300W 500W 75.4 (2 31/32) 84.4 (3 5/16) 134 (5 9/32) 140 (5 33/64) 127.5 (5 1/64) 127.5 (5 1/64) 182 (7 5/32) 196 (7 23/32) 85 (3 11/32) 85 (3 11/32) --- --- 281 (11 1/16) --- --- 69 (2 23/32) 78 (3 1/16) 61 (2 13/32) 68 (2 43/64) DP2 P 700W DP2 P 1000W 84 (3 5/16) 140 (5 1/2) 155 (6 7/64) 196 (7 23/32) --- --- 141.5 (5 9/16) ---- 340 (13 24/64) 355 (13 31/32) 78 (2 3/16) 68 (2 43/64) DP3 P 700W DP3 P 1000W 99 (3 57/64) 166 (6 17/32) 155.4 (6 1/8) 247 (9 11/16) --- --- 141.5 (5 9/16) --- --- 340 (13 24/64) 355 (13 31/32) 92 (3 5/8) 82 (3 7/32) DP3 1500W 170.4 (6 45/64) --161.5 (6 23/64) --385 (15 5/32) QUICK DPSeries INSTALLATION AND USER'S MANUAL - REV001C 23 DP Series DP1_P 300 500 DP2_P 300 500 700 1000 DP3_P 700 1000 DP3 1500 REV 001C December 2022 Product serial number QUICK® S.p.A. - Via Piangipane, 120/A - 48124 Piangipane (RAVENNA) - ITALY Tel. +39.0544.415061 - Fax +39.0544.415047 - www.quickitaly.com - quick@quickitaly.com