Stryten Energy T300 Tubular Motive Power Batteries

This document provides essential instructions for the installation, operation, and maintenance of Stryten Energy's T300 Tubular Motive Power Batteries. It is crucial that these instructions are read and followed before placing the batteries into service and that they are delivered to the end-user.

Safety Guidelines

Safety is paramount when working with industrial batteries. Users must adhere to company safety instructions, observe caution labels, and familiarize themselves with industry and government guidelines (OSHA, ANSI) for charging, handling, and maintenance. Key safety points include:

• Assigning battery and charger care to trained personnel.
• Handling sulfuric acid electrolyte with appropriate personal protective equipment (rubber apron, gloves, boots, face shield).
• Ensuring readily available water for flushing electrolyte spills and having access to deluge showers and eye wash basins.
• Keeping open flames and sparks away from batteries, especially during charging, due to hydrogen and oxygen gas production.
• Using certified equipment for lifting and moving batteries, and never using chain or wire rope slings.
• Avoiding placing metal tools on top of batteries and disconnecting power before maintenance.
• Using appropriate neutralizers for electrolyte spills and following local disposal regulations.

Receiving and Placing in Service

Upon receipt, inspect the shipping pallet for signs of damage or leakage. If damage is found, mark the receipt accordingly and contact the carrier for an inspection report. If concealed damage is discovered later, also contact the carrier. Batteries with detected damage should be arranged for repair with a Stryten Energy representative before use.

Before placing batteries in service, ensure they are at room temperature and that the charger is properly matched. Verify electrolyte levels are above separators and add water or electrolyte if necessary. A freshening charge may be required until specific gravity readings stabilize.

Operation and Temperature Management

Batteries are rated for specific workloads. Avoid over-discharging to maintain battery life; aim to discharge to no more than 80% of rated capacity. For partial discharges, recharging may be deferred if specific gravities remain high.

Electrolyte temperature should be maintained between 60-100°F (15-38°C) for optimal service life. Temperatures exceeding 110°F (43°C) can severely diminish service life. Batteries should be allowed to cool down for approximately 8 hours after charging before the next discharge cycle. If a battery feels hot, allow it to cool before further use.

Charging and Maintenance

When recharging a fully discharged battery, the initial charge rate should be higher, tapering down as the battery approaches full charge. High temperatures or frequent water additions during charging may indicate overcharging.

Regular maintenance is crucial for warranty and performance. This includes keeping records of specific gravities, charging, temperature, and cleaning. A weekly schedule involves checking electrolyte levels and equalizing charges. Monthly checks include recording specific gravities, inspecting monitors, cables, and cleaning cell tops. Semi-annual checks involve inspecting the charger and cleaning the battery exterior.

Trouble Signs: Elevated battery temperatures, significant variations in cell voltage or specific gravity, or excessive water consumption in a cell indicate potential issues.

Service, Parts, and Recycling

For comprehensive maintenance, repair services, and replacement parts for batteries, chargers, and accessories, contact a local Stryten Energy sales representative. For inquiries in the U.S.A. and Canada, call 1-888-563-6300. All others, please contact your local Stryten Energy battery sales representative.

Stryten Energy also provides disposal services for lead-acid batteries in compliance with federal and state regulations. Contact 1-888-438-5865 to arrange for pick-up or obtain more information on recycling.