K2 Base
K2 Docu
Download Library - K2 Systems
Instruction Manual for K2 Systems models including: SingleRail System, SingleRail, System
SingleRail System: all components, assembly instructions and technical data
File Info : application/pdf, 20 Pages, 2.68MB
DocumentDocumentWe support PV systems Standing seam clamps and clamps for metal roof systems with SolidRail or SingleRail ASSEMBLY INSTRUCTIONS k2-systems.com Content / Tools overview 3 / General safety information 4 / The following generally applies: 5 · Planning with K2 Base 5 · Requirements for the roof 5 · Static requirements 5 · Important assembly information 5 / Components 6 / Available standing seam clamps and rail connection 8 · Compatible with SingleRail 8 · Compatible with SolidRail 9 / Assembly 12 · Basic assembly 12 · Portrait: 1 rail position 14 · Landscape: 2 rail positions, clamping of long module edge 15 · Landscape: 1 rail position, clamping of short module edge 16 · Thermal separations 17 / Notes 18 Quality tested several certifications K2 Systems stands for secure connections, highest quality and precision. Our customers and business partners have known that for a long time. Independent institutes have tested, confirmed and certified our capabilities and components. Please find our quality and product certificates under: www.k2-systems.com/en/technical-information 2 Tools overview 5 mm 6 mm 13 mm 15 mm 6 - 32 Nm (4.5 - 22.2 lb-ft) 5 mm 6 mm 13 mm 15 mm 3.0 m 6.0 m Digital Toolbox DO BA Do you already know our digital services? Use our K2 DocuCheck App now and record the first important data directly at the customer or project site. Simply transfer the data to our online planning software K2 Base. Here you can plan your project easily, safely and quickly. You receive a detailed project report with assembly plan and static report. The K2+ interface enables seamless project data transfer to the planning tools of other manufacturers. With the K2 DocuApp, project documentation is done quickly and easily - without annoying paperwork. Get started and register now: app.k2-systems.com base.k2-systems.com docuapp.k2-systems.com 3 General safety information Please note that our general mounting instructions must be followed at all times and can be viewed online at www.k2-systems.com/en/technical-information The equipment may only be installed and operated by qualified and adequately trained installers. Prior to installation, ensure that the product complies with on-site static loading requirements. For roofmounted systems, the roof load-bearing capacity must always be checked. Equipotential bonding/grounding/earthing between individual parts is to be performed according to country specific standards, as well as national laws and regulations. At least one copy of the assembly instructions should be available on site throughout the duration of the installation. National and local building regulations and environmental requirements must be adhered to. Compliance with health and safety regulations, accident prevention guidelines and applicable standards is required. · Protective equipment such as safety helmet, boots and gloves must be worn. · Roofing works must be in accordance with roofing regulations utilising fall protection safeguards when eaves height exceeds 3 m. · At least two people must be present for the duration of the installation work in order to provide rapid assistance in the event of an emergency. K2 mounting systems are continuously developed and improved and the installation process may thereby change at any time. Prior to installation consult our website at www.k2-systems.com/en/technical-information for up-to-date instructions. We can send you the latest version on request. The assembly instructions of the module manufacturer must be adhered to. Failure to adhere to our general safety and assembly instructions and not using all system components, K2 is not liable for any resulting defects or damages. We do not accept liability for any damage resulting in the use of competitor's parts. Warranty is excluded in such cases. German law shall apply excluding the UN Convention on CISG. Place of venue is Stuttgart. Our General Terms of Business apply. If all safety instructions are adhered to and the system is correctly installed, there is a product warranty entitlement of 12 years! We strongly recommend reviewing our terms of guarantee, which can be viewed at www.k2-systems.com/en/technical-information We will also send this information on request. Dismantling of the system is performed in reverse order to the assembly. K2 stainless steel components are available in different corrosion resistance classes. Each structure or component must be carefully checked for possible corrosion exposure. 4 The following generally applies: The K2 standing seam system can be used routinely for most wind and snow loads. We recommend using our K2 Base measurement tool for calculating the effective span. Even if the system is capable of meeting higher demands through the integration of safety standards, please get in touch with your contact at K2 Systems if the specified values are exceeded. Planning with K2 Base We recommend our free online software K2 Base for the planning. In five steps, you can plan the right assembly system and get a construction recommendation, parts list and the structural analysis report. Simply register and start planning: base.k2-systems.com Requirements for the roof Adequate roof cover holding force on the support structure or substructure. Roof incline: 5 - 75° Static requirements It is important to ensure that the roof cover and support structure can absorb the forces transmitted from the clamp to the seam. Important assembly information The standing seam clamp may impede thermally induced changes in length under some circumstances. A distance of 17.5 cm between the standing seam clamp and the roof cover brackets (mounting bracket, clip, sliding cleat) must be taken into account to ensure the linear expansion of the roof cover. The installation company must initially check that the standing seam clamps are suitable for the intended purpose. If the roofing material is made of copper, standing seam clamps made of aluminium must only be used in combination with a stainless steel inlay in order to prevent electrochemical corrosion. Pre-position the standing seam clamps and slightly tighten the grub screw. Only tighten the standing seam clamps with the specified tightening torque after mounting the rails. For all clamp fixtures it is important to ensure that the first rail position is installed so that it runs transversely to the seam and, where applicable, with cross bracing. After a maximum of 6.6 m, the components must be thermally separated. For titanium zinc already after a maximum of 3.3 m! The general standards and regulations for lightning protection must be observed on site and, where appropriate, a specialist must be consulted in order to draw up a lightning protection concept (use a lightning protection clamp if necessary). Country-specific regulations must be observed. The tightening torque of all module clamps is 16 Nm. A minimum mounting distance of 50 mm from the end of the rail / rail joint to the module frame. Observe the manufacturer's specifications for the clamping range of the module clamps and for mounting the modules (see the manufacturer's module data sheet) The mounting components are not climbing aids! The system must be checked by a specialist company after exceptional events, such as storms, heavy rain, earthquakes etc. If deformed or loose components or other damage is determined when checking the system, these must be replaced with new components. 5 Components 1 2 3 4 1 Item number system-specific! Standing seam clamps, see page 8! 2 Item number system-specific! SingleRail or SolidRail and matching rail connectors 6 3 2003451 / 2003452 K2 Clamp EC 30 - 40, Hybrid 2002514 / 2002589 OneEnd EC 30 - 42 4 2004146 / 2004178 2003071 / 2003072 K2 Clamp MC 25 - 40 OneMid MC 30 - 42 Silver / Black Silver / Black Item number system-specific! SolidRail connection: T-bolt and locking nut Silver / Black Optional Silver / Black 2003145 Climber 36/50 set 2002544 Adapter plate SolidRail 2001640 Stainless steel inlay for copper roofs 7 Available standing seam clamps and rail connection Compatible with SingleRail Single Standing SeamClamp CF:x 2003024 Single Snap SeamClamp CF:x 2003083 MR MC MR MC Material: a Aluminium Seam type Double standing seam Sheet thickness 0.4 - 1.0 mm MC = 18 Nm; excl. galvanised steel panel > 0.7 mm = 18 - 20 Nm MR = 15 Nm · a = 7.0 mm Single Round SeamClamp CF:x 2002859 Material: a Aluminium Seam type Angeled and snaplock standing seam Sheet thickness 0.4 - 1.0 mm (Steel panel 0.7 mm) MC = 18 Nm; excl. galvanised steel panel > 0.7 mm = 18 - 20 Nm MR = 15 Nm · a = 14.0 mm MR MC Material: a Aluminium Seam type Round standing seam (e.g. Bemo, Kalzip, Aluform, Rib-Roof Evolution) Sheet thickness 0.6 - 1.2 mm MC = 18 Nm · MR = 15 Nm · a = 25.0 mm 8 n Compatible with SolidRail Solid Standing SeamClamp 2001712 Solid Snap SeamClamp CF:x 2003082 MC MR MR MR MC Material: a Stainless steel Seam type Standing seam (min. 25 mm height) Sheet thickness 0.7 mm Clamping range 3.5 mm MC = 20 Nm · MR = 32 Nm · a = 3.5 mm Solid Round SeamClamp 2001853 Material: a Aluminium Seam type Angeled and snaplock standing seam Sheet thickness 0.4 - 1.0 mm (Steel panel 0.7 mm) MC = 18 Nm; excl. alvanised steel panel > 0.7 mm = 18 - 20 Nm) MR = 32 Nm · a = 14.0 mm S-5! Z-Mini-FL Round SeamClamp 1000888 MC MR MC MR Ø Material: a Stainless steel Seam type Round standing seam Sheet thickness 0.7 mm MC = 20 Nm · MR = 32 Nm · a = 10.5 mm · Ø 19.0 mm Material: a Aluminium Seam type Round standing seam Sheet thickness 0.6 - 1.2 mm; Ø seam profile 23 mm MC = 15 - 17 Nm; excl. galvanised steel panel > 0.7 mm = 18 - 20 Nm MR = 32 Nm · a = 11.5 mm 9 Compatible with SolidRail S-5! E-Mini-FL Standing SeamClamp 1001052 Rib-Roof 465 Clamp MC MC MR 2002118 MR a Material: Aluminium Seam type Double standing seam Sheet thickness 0.4 - 1.0 mm MC = 15 - 17 Nm; excl. galvanised steel panel > 0.7 mm = 18 - 20 Nm MR = 32 Nm · a = 7.0 mm Rib-Roof Speed 500 Clamp 2002225 Material: a Aluminium Seam type Rib-Roof 465 MC = 20 Nm · MR = 32 Nm · a = 12.0 mm Always mount on the overlap rib! A minimum distance of 50 mm plus length expansion (approx. 100 - 200 mm) to the retaining brackets must be maintained to ensure the length expansion of the profiled sheets. Rib-Roof Evolution Clamp 2002226 MC MR MC MR Material: Aluminium a Seam type Rib-Roof Speed 500 * MC = 20 Nm · MR = 32 Nm · a = 17.0 mm * From delivery year 2005; older roofs on request 10 Material: Aluminium Seam type Rib-Roof Evolution MC = 20 Nm · MR = 32 Nm · Ø 23.0 mm 11 Assembly Basic assembly 1 ! Pre-position the standing seam clamps and slightly tighten the grub screw. ! 2 ! Tighten the mounting rail connection only by hand as the position usually needs to be adjusted! 12 SingleRail ! SolidRail 3a SingleRail ! Tightening torques [MC , MR] see page 8! MR MC ! 30mm ! ! 3b SolidRail ! Tightening torques [MC , MR] see page 9 -10! ! MC MR 30mm 13 Portrait: 1 rail position 4a ! 16 Nm 5a ! 16 Nm 50mm 14 Landscape: 2 rail positions, clamping of long module edge 4b ! 16 Nm 5b ! 16 Nm 50mm 15 Landscape: 1 rail position, clamping of short module edge 4c ! 16 Nm 5c ! 16 Nm 50mm 16 Thermal separations 6 ! Thermal separation every 6.6 m For titanium zinc, thermal separation every 3.3 m 130mm 30mm 17 Notes 18 19 We support PV systems Thank you for choosing a K2 mounting system. Systems from K2 Systems are quick and easy to install. We hope these instructions have helped. Please contact us with any questions or suggestions for improvement. Our contact data: T www.k2-systems.com/en/contact T Service-Hotline: +49 (0)7159 42059-0 Our General Terms of Business apply. Please refer: www.k2-systems.com K2 Systems GmbH Industriestraße 18 71272 Renningen Germany +49 (0) 7159 - 42059 - 0 info@k2-systems.com www.k2-systems.com Standing Seam Clamps Assembly EN V4 | 0723 · Subject to change without notice Images of the products are exemplary and may differ from the original.