Lewmar Electric/Hydraulic TT Thruster Installation, Operation, and Servicing Manual

1 - Introduction

Dear Customer,

Thank you for choosing Lewmar. Lewmar products are world renowned for their quality, technical innovation and proven performance. With a Lewmar product you will be provided with many years of outstanding service.

Product Support

Lewmar products are supported by a worldwide network of distributors and Authorised Service Representatives. If you encounter any difficulties with this product, please contact your national distributor, or your local Lewmar dealer. Details are available at: www.lewmar.com

CE Approvals

For CE approval certificates contact Lewmar.

Important Information About This Manual

Throughout this manual, you will see safety and product damage warnings. You must follow these warnings carefully to avoid possible injury or damage.

2 - Safety Notice

WARNING!

General

Please ensure that you thoroughly understand the operation and safety requirements of the thruster before commencing the installation. Only persons who are completely familiar with the controls and those who have been fully made aware of the correct use of the thruster should be allowed to use it. If there is any doubt of how to install or operate this unit please seek advice from a suitably qualified engineer.

Thruster Supply

The thruster is securely packed for transit. However all parts should be inspected for signs of damage before installation. If any parts are found to be damaged please contact Lewmar.

Fitting

Electrical

To the best of our knowledge, the information in this manual was correct when it went to press. However, Lewmar cannot accept liability for any inaccuracies or omissions it may contain. In addition, our policy of continuous product improvement may change specifications without notice. As a result, Lewmar cannot accept liability for any differences between the product and the manual.

This manual forms part of the product and MUST BE RETAINED along with, OR incorporated into, the Owner's Manual for the vessel to which the thruster is fitted.

3 - Installation

3.1 Choosing the location

A competent, marine engineer must carry out any work on the hull of your boat.

The boat MUST be out of the water, levelled and secure in its cradle.

The actual position of the Thruster will depend on the internal & external construction of the Motor Boat or Sailing Yacht. For optimal performance the Thruster should be mounted within the following:

NOTE: Ensure there is sufficient space for the Thruster assembly complete with motor and controls in the boat.

Diagram Description (Fig 3.1.1): Illustrates optimal thruster placement relative to the hull, showing forward placement and a minimum distance below the waterline.

Diagram Description (Fig 3.1.2): Depicts the tunnel installation, showing required clearance below the waterline and minimum tunnel length relative to tunnel diameter (Ø).

Tunnel Dimensions

THRUSTER MODEL (kW) INSIDE DIAMETER WALL THICKNESS
mm inch mm inch
110 110 4 5/16 5.0 3/16
140 140 5 1/2 4.0-5.0 5/32 - 3/16
125 125 5 4.0-5.0 5/32 - 3/16
185 (3.0 & 4.0) 185 7 9/32 4.0-6.0 5/32 - 1/4
185 (5.0 & 6.0) 185 7 9/32 6.0 1/4
250 250 9 27/32 7.5 9/32
300 300 11 13/16 9.0 11/32

The recommended tunnel is designed to fit a Lewmar saddle, take the weight of the Thruster and the torque of the motor.

Diagram Description (Fig 3.1.3): Shows how altering the tunnel entrance (with a radius 'r = 0.1 Ø') can improve thrust and reduce noise.

3.2 Preparing the hole for the tube

For general guidance for GRP boats only. Problems caused by faulty installation of the tunnel are the installer's full responsibility.

When you are satisfied the best location for the Thruster unit has been found within the parameters available, proceed as follows:

3.3 Preparing for fitting the thruster

The Thruster can be installed at any angle within 90° from vertical.

Electric motors must be supported if installed more than 30° from vertical (Fig 3.3.1).

Diagram Description (Fig 3.3.1): Shows an electric motor mounted at an angle, indicating the need for support if installed more than 30 degrees from vertical.

Diagram Description (Fig 3.3.2): Illustrates correct and incorrect thruster positioning within the hull, showing clearance for motor and controls, and propeller accessibility. It also notes that normal installation is to Port for single propeller units.

Choose position of thruster, ensuring internal room for motor and controls and that the propeller is easily reached from outside.

Diagram Description (Fig 3.3.3): Shows how to place the thruster saddle in the desired position, ensuring a firm fit, and marking the center.

Diagram Description (Fig 3.3.4): Depicts positioning a template on the center line for cutting the thruster hub hole.

Position template on centre line, verify correct alignment, and carefully cut the thruster hub hole using an appropriate hole saw for GRP, applying light cutting pressure only, taking care not to splinter the tube. Remove any burrs with care, seal with resin mix, and fair as required.

Note: Poor alignment may affect hub positioning.

3.4 Installing hub unit and saddle - 125TT to 185TT models

To suit the wiring configuration supplied, fit the thruster propeller on the port side.

Place gasket on hub and locate through centre hole. Sealant can be applied to gasket and flange to aid sealing.

NOTE: To achieve the correct position of the propeller in the tunnel, the gasket must be in place.

NOTE: Poor exterior tunnel surface could cause leakage and noise. Apply sealant to this area as required (Fig. 3.4.2).

Diagram Description (Fig 3.4.1): Illustrates fitting the propeller and hub unit to the saddle, with a gasket, for 125TT to 185TT models.

Diagram Description (Fig 3.4.2): Shows applying sealant to the tunnel surface and attaching the saddle with bolts, washers, and Blue Loctite® 243.

Apply zinc chromate paste or marine grease to the location bore and assemble the saddle onto the hub (SikaFlex® or similar may be used to seal the saddle in place). Apply Blue Loctite® 243 to bolts and hand-tighten along with supplied washers (Fig. 3.4.2).

NOTE: Tighten to full torque within 10 minutes.

3.5 Gearbox position - 185TT models

On installation, check the position of the gearbox (leg) stem in the saddle.

Diagram Description (Fig 3.5.1): Shows the gearbox stem position relative to the tunnel, indicating material removal if it is below 2 mm (1/16").

Diagram Description (Fig 3.5.2): Shows packing material needed under the saddle if the gearbox stem is above 3.5 mm (1/8").

3.6 Propeller assembly - all models

Check the hub gasket is in place.

Diagram Description (Fig 3.6.1): Shows the correct order of assembly for the propeller, anode, washers, and nut onto the propeller shaft.

Assemble anode kit and propeller in this order: large washer, propeller, anode, small washer, and nyloc nut onto propeller shaft.

Diagram Description (Fig 3.6.3): Shows correct (checkmark) and incorrect (cross) propeller centering and free turning.

Diagram Description (Fig 3.6.2 & 3.6.4): Illustrates tightening the hub/saddle bolts and propeller nut, with a note about using wood to prevent movement during propeller nut tightening.

3.7 Installing hub unit and saddle models 250TT & 300TT

Place gasket on hub and locate through centre hole. Sealant can be applied to gasket and flange to aid sealing.

NOTE: To achieve the correct position of the propeller in the tunnel, the gasket must be in place.

NOTE: Poor exterior tunnel surface could cause leakage and noise. Apply sealant to this area as required (Fig 3.7.2).

Diagram Description (Fig 3.7.1): Similar to Fig 3.4.1, showing propeller and hub unit installation for 250TT/300TT models.

Diagram Description (Fig 3.7.2): Similar to Fig 3.4.2, showing saddle attachment for 250TT/300TT models.

Apply zinc chromate paste or marine grease to the location bore and assemble the saddle onto the hub (SikaFlex® or similar may be used to seal the saddle in place). Apply Blue Loctite® 243 to bolts and hand-tighten along with supplied washers (Fig 3.7.2).

NOTE: Tighten to full torque within 10 minutes.

NOTE: Tighten each bolt alternately a number of times to full torque.

Tighten hub/saddle bolts to 33 Nm (24 lbs.ft) for 250 or 82 Nm (60.5 lbs.ft) for 300. Check that the propeller is centred and free turning (within 10 minutes of applying Blue Loctite® 243).

Diagram Description (Fig 3.7.3): Shows propeller assembly for 250TT/300TT models.

Diagram Description (Fig 3.7.4): Shows correct (checkmark) and incorrect (cross) propeller centering for 250TT/300TT models.

Diagram Description (Fig 3.7.5): Diagram showing propeller nut tightening for 250TT/300TT models.

3.8 Electric motor unit support

If the electric motor is installed more than 30° from the vertical, it MUST be supported and secured to the support with a strap (See Accessories) around the main motor unit.

Diagram Description (Fig 3.8): Illustrates electric motor unit support with a strap if installed at an angle.

3.9 Installing electric motor unit - 110TT to 185TT models

Diagram Description (Fig 3.9.1): Shows aligning the motor drive pin with the shaft slot and applying grease to the hub shaft.

Diagram Description (Fig 3.9.2): Depicts sliding the motor into position and aligning mounting holes for the most suitable installation.

Align motor drive pin in line with slot in shaft. Apply grease to hub shaft.

DO NOT REMOVE the drive pin plastic retainer tie on the motor drive shaft.

Slide motor into position and align holes for most suitable installation.

Bolt motor assembly to saddle and tighten bolts to 20 Nm (15 lbs.ft) for 140 or 35 Nm (25.8 lbs.ft) for 185. Apply Blue Loctite® 243 to all bolts.

3.10 Installing electric motor unit model 250TT & 300TT

Coupling is factory fitted. DO NOT remove.

Diagram Description (Fig 3.10.1): Shows placing an insulator between the saddle and motor flange for 250TT/300TT electric models.

Diagram Description (Fig 3.10.2): Illustrates removing the drive shaft key retaining tie, greasing the shaft, and mounting the motor assembly.

Place insulator in between saddle and motor flange. Line up key to coupling keyway.

Remove drive shaft key retaining tie, grease shaft, slide motor into position and align holes for most suitable installation and bolt motor assembly to saddle applying Blue Loctite® 243 to bolts.

3.11 Installing hydraulic motor unit model 185TTH to 300TTH

Coupling is factory fitted. DO NOT remove.

Diagram Description (Fig 3.11.1): Shows placing an insulator between the saddle and motor flange for hydraulic models.

Diagram Description (Fig 3.11.2): Illustrates removing the drive shaft key retaining tie, greasing the shaft, and mounting the hydraulic motor assembly.

Place insulator in between saddle and motor flange. Line up key to coupling keyway.

Remove drive shaft key retaining tie, grease shaft, slide motor into position and align holes for most suitable installation and bolt motor assembly to saddle and tighten.

Motor ports require male/female connectors with correct size hydraulic sealing washers.

NOTE: It is advisable to fit insulated pipe sections to prevent thruster corrosion.

Hydraulic Model Specifications

MODEL PART N° MAX OUTPUT MOTOR DISP. DELTA FLOW MAX THRUST
(kW) (cc/rev) (bar) (l/min) (Kgf)
185TTH 591820 7 6 210 26 100
250TTH 592520 15 26 122 81.5 200
250TTH 592521 15 17 190 52.3 200
300TTH 593020 22.5 30 182 82.1 300
300TTH 593021 22.5 26 210 71.7 300

Diagram Description (Fig 3.11.3): Table of specifications for hydraulic TT thruster models.

3.12 Final checks - All models

Check list hydraulic

Operation of Hydraulic unit

Refer to system suppliers instructions.

Check list mechanical

NOTE: Saddle and motor are firmly seated on the tube.

4 - Electrical wiring installation

4.1 Typical electrical layout model 110TT 1.5 kW to 185TT

If the thruster operates in an opposite direction to the control panel, swap the contactor wire connections on the contactor coils.

NOTE: Automatic switch (if fitted). Main power is switched on when panel is switched on.

Diagram Description (Fig 4.1): Shows the typical electrical layout for 110TT to 185TT models, including battery, switch, fuse, ICU, motor, and wiring loom connections.

Diagram Description (Fuse Torque Settings): Shows torque settings for 8mm and 12mm fuse holders.

Diagram Description (Connector Table): Lists the THRUSTER LOOM connector pin, cable core, and function.

Warning: Do NOT remove contactor cover unless authorised by Lewmar.

Important Note: It is vital that the positive battery lead is connected to the positive motor terminal or damage to the electronics may occur.

Connector PIN CABLE CORE FUNCTION
1 BROWN +VE
2 RED PORT CONTACTOR
3 ORANGE STBD CONTACTOR
4 n/c n/c
5 GREEN THERMAL SWITCH
6 BLUE -VE

4.2 Typical electrical layout model 250TT & 300TT

If the thruster operates in an opposite direction to the control panel, swap the wire connections on the contactor coils.

NOTE: Automatic switch (if fitted). Main power is switched on when thrusting.

Diagram Description (Fig 4.2): Shows the typical electrical layout for 250TT and 300TT models, including battery, switch, fuse, ICU, motor, control box, and wiring loom connections.

Diagram Description (Fuse Torque Settings): Shows torque settings for 8mm and 12mm fuse holders.

Diagram Description (Connector Table): Lists the THRUSTER LOOM connector pin, cable core, and function.

Warning: Do NOT remove contactor cover unless authorised by Lewmar.

Important Note: It is vital that the positive battery lead is connected to the positive motor terminal or damage to the electronics may occur.

Connector PIN CABLE CORE FUNCTION
1 BROWN +VE
2 RED PORT CONTACTOR
3 ORANGE STBD CONTACTOR
4 n/c n/c
5 GREEN THERMAL SWITCH
6 BLUE -VE

NOTE: For dual controls see stern thruster manual included in stern kit or on www.lewmar.com

4.3 Electric motor terminal connections

Terminals must be correctly clamped to motor studs. Use a pair of spanners - the one nearest the motor to stop rotation of the stud.

Spanner sizes are 13 mm for 110TT, 125TT & 140TT and 17 mm for 185TT - 300TT. Tighten the bolts to 20 Nm (15 lbs.ft).

DO NOT overtighten electric motor terminal nuts.

Diagram Description (Fig 4.3): Illustrates electric motor terminal connections and spanner sizes.

4.4 Battery cable connections

Incorrect installation of battery cables or damage to connection studs may result in a short to the thruster body. Use the examples above to check for a correct installation on both +V and -V battery connections.

Diagram Description (Fig 4.4.1 - 4.4.4): Diagrams showing correct and incorrect battery cable connections.

4.5 Correct cable sizes

NOTE: Cable length is total from battery to thruster and back.

Cable sizes based on typical usage:

The installation MUST have a battery switch that is switched off whilst the thruster is not in use or the boat is unoccupied.

The cables should be terminated with a ring terminal corresponding to the motor studs, 8 mm (5/16") for 140TT and 10 mm (3/8") for 185TT, 250TT and 300TT. It is important that this termination is secure so that the high current is transferred to the motor efficiently. The minimum voltage at motor when running should be 10V for 12V and 21V for 24V units.

Ensure the insulating boots, supplied with the unit, are correctly fitted.

NOTE: If very large cables are used, discard supplied boots and fit appropriate sized ones.

12V Cable Size Guide

Current (A) Cable Size Max Distance in Meters (+VE → product → -VE)
mm² AWG 5 10 15 20 25 30 35 40
1501643550707095120120
212/03/03/04/02 x 2/0
175164355070951201202 x 70
202/03/04/02 x 2/02 x 2/0
200254507095951202 x 702 x 95
12/03/04/02 x 2/02 x 3/02 x 3/0
2252545070951202 x 702 x 952 x 95
12/03/04/02 x 2/02 x 3/02 x 3/0
2502525070951202 x 702 x 952 x 95
03/04/02 x 2/02 x 3/02 x 3/02 x 4/0
27535250951202 x 702 x 952 x 952 x 120
03/04/02 x 2/02 x 3/02 x 4/02 x 4/0
30035270951202 x 702 x 952 x 1202 x 120
2/03/02 x 2/02 x 3/02 x 3/02 x 4/0x
32535270952 x 702 x 952 x 952 x 120x
2/04/02 x 2/02 x 3/02 x 4/02 x 4/0x
350352701202 x 702 x 952 x 1202 x 120x
2/04/02 x 2/02 x 3/02 x 4/0xx
375351701202 x 702 x 952 x 120xx
3/04/02 x 3/02 x 4/02 x 4/0xx
400501951202 x 952 x 952 x 120xx
3/02 x 2/02 x 3/02 x 4/0xxx
425501951202 x 952 x 1202 x 120xx
3/02 x 2/02 x 3/02 x 4/0xxx
450501952 x 702 x 952 x 120xxx
3/02 x 2/02 x 3/02 x 4/0xxx
475500952 x 702 x 952 x 120xxx
4/02 x 2/02 x 4/0xxxx
5005001202 x 702 x 952 x 120xxx
4/02 x 3/02 x 4/0xxxx
5255001202 x 952 x 120xxxx
4/02 x 3/02 x 4/0xxxx
5507001202 x 952 x 120xxxx
4/02 x 3/02 x 4/0xxxx
575702/01202 x 952 x 120xxxx
4/02 x 3/02 x 4/0xxxx
600702/02 x 702 x 952 x 120xxxx
2 x 2/02 x 3/02 x 3/02 x 4/0xxx
625702/02 x 702 x 952 x 120xxxx
2 x 2/02 x 4/00xxxx
650702/02 x 702 x 952 x 120xxxx
2 x 2/02 x 4/0xxxx

24V Cable Size Guide

Current (A) Cable Size Max Distance in Meters (+VE → product → -VE)
mm² AWG 5 10 15 20 25 30 35 40
15010816253550505070
4421102/0
17510825355055707095
4422102/02/0
20010625355050707095
2102/02/03/0
22516625355070709595
42102/03/03/0
25016625355070709595
2102/03/03/04/0
275166355070709595120
2102/03/04/04/0
3001643550707095120120
212/03/03/04/02 x 2/0
32516435507095951202 x 70
202/03/04/04/02 x 2/0
35025435507070951202 x 70
202/03/04/02 x 2/02 x 2/0
375254357070951202 x 702 x 70
103/04/04/02 x 2/02 x 3/0
400254507095951202 x 702 x 95
12/03/04/02 x 2/02 x 2/02 x 3/0
4252545070951201202 x 702 x 95
12/03/04/02 x 2/02 x 3/02 x 3/0
4502545070951202 x 702 x 952 x 95
12/03/04/02 x 2/02 x 3/02 x 3/0
4752525070951202 x 702 x 952 x 95
02/04/02 x 2/02 x 2/02 x 3/02 x 4/0
5002525070951202 x 702 x 952 x 95
03/04/02 x 2/02 x 3/02 x 3/02 x 4/0
52535250951202 x 702 x 952 x 952 x 120
03/04/02 x 2/02 x 3/02 x 4/02 x 4/0
55035270951202 x 702 x 952 x 952 x 120
03/04/02 x 2/02 x 3/02 x 4/02 x 4/0
57535270951202 x 702 x 952 x 1202 x 120
2/03/04/02 x 2/02 x 3/02 x 4/02 x 4/0
60035270951202 x 952 x 952 x 1202 x 120
2/03/02 x 2/02 x 3/02 x 3/02 x 4/0x
62535270951202 x 952 x 952 x 1202 x 120
2/04/02 x 2/02 x 3/02 x 4/02 x 4/0x
65035270952 x 702 x 952 x 952 x 120x
2/04/02 x 2/02 x 3/02 x 4/02 x 4/0x

4.6 Electrolytic test

To prevent electrolytic corrosion or faults, the thruster motor body and assembly MUST remain isolated from any power supply or grounds. The installer can check for this using a multimeter in the following ways.

Test 1. Fig 4.7.1

With the negative not connected and the positive cable connected but with battery switch off or fuse removed. Use a continuity tester to check for a connection between the -VE stud and motor body and also between +VE stud and motor body. In both cases the meter should give no indication of an electrical connection.

If a connection is measured between the +VE stud and the motor body, check installation for cables or wires touching the assembly or for damage to assembly.

If a connection is measured between the -VE stud and the motor body, remove any bonding straps attached to the assembly and check as before.

Test 2. Fig 4.7.2

With the battery applied: Use a voltmeter to test the voltage between the –VE motor stud and the thruster motor body. If the supply voltage (12V / 24V) is measured, disconnect power immediately and inspect the assembly for faulty installation or damage.

Diagram Description (Fig 4.7.1 & 4.7.2): Illustrates methods for performing electrolytic tests using a multimeter.

4.7 Installing control panel - all models

A 63.5 mm (2½") hole saw is required. Ensure there is sufficient depth for the control panel and access for the switch leads and plug (see saw template).

The panel has a pre-installed seal and is secured with the 4x screws included in the packaging.

The small plug connects at the panel. If two or more panels are installed, use the optional Y connectors (Sec 6.6).

The auxiliary wire is used to connect an automatic battery switch. Please refer to the units instructions. If automatic battery switch is not fitted, disregard auxiliary wire.

Diagram Description (Fig. 4.7.1): Shows control panel installation and dimensions, including minimum depths.

Diagram Description (Fig. 4.7.4): Shows control panel mounting screws and optional Y connectors.

4.8 Final checks

Check the power is OFF.

The thruster must not be operated unless it is in water.

Check list electrical

Operation of electrical unit

4.9 110TT 1.5kW to 300TT 15kW Operation and safety features

Turning system On/Off

Safety Features

LED Colour Diagnostics

COLOURSTATUS
GreenSystem ON
AmberLow Voltage
Red (Flashing)Motor High Temperature
RedFault

Diagram Description (Control Panel): Illustrates the control panel components including the THRUSTER LOCATION INDICATOR, BOW THRUSTER STATUS LED, SYSTEM ON/OFF BUTTON, and STERN THRUSTER STATUS LED.

5 - Servicing your thruster

5.1 Service schedule

Thrusters are more likely to attract 'debris', so it is necessary to regularly check the tunnel.

New install:

At the annual boat service:

Electric:

Hydraulic:

Refer to hydraulic system supplier for service requirements.

5.2 Changing drive pin 110TT, 140TT, 185TT

Diagram Description (Fig 5.2.1 - 5.2.3): Shows the steps for changing the drive pin: cutting the cable tie, punching out pin parts, and tapping in the new pin with a plastic cable tie.

Additional controller

Pressing the opposite button on a second control panel when the thruster is operating will cancel operation of the thruster. Operating the same direction button when still in operation on another control panel will have no effect.

6 - Weight & Specifications

Exploded view diagrams showing the assembly of various TT thruster models with corresponding part numbers are provided on pages 20-24.

Accessory details are provided on page 25.

Dimension diagrams for electric and hydraulic models are provided on page 26.

Electric Thruster Specifications

PART NO DESCRIPTION TUNNEL SIZE (MM) POWER (KW/HP) MOTOR VOLTAGE IP GEARBOX MATERIAL PROPELLER THRUST (KGF/LBS) WEIGHT (KG/LBS) FUSE RATING FUSE HOLDER PART NUMBER
590000TT 110 12v1101.5/2.012vCompositeSingle 5 Blade28/6210/22200A589012
590001TT 110 12v IP1101.5/2.012vCompositeSingle 5 Blade28/6211/25200A589012
591251TT 125 12v1252.0/2.712vCompositeSingle 5 Blade35/7713/29200A589012
591252TT 125 12v IP1252.0/2.712vCompositeSingle 5 Blade35/7714/31200A589012
590002TT 140 2.0Kw 12v1402.0/2.712vCompositeSingle 5 Blade37/8213/29200A589012
590003TT 140 2.2Kw 12v1402.2/3.012vCompositeSingle 5 Blade42/9313/29200A589012 /
590004TT 140 2.0Kw 12v IP1402.0/2.812vCompositeSingle 5 Blade37/8214/31200A589012
590005TT 140 2.2Kw 12v IP1402.2/3.012vCompositeSingle 5 Blade42/9314/31200A589012 /
590006TT 185 3.0kw 12v1853.0/4.012vst/stSingle 5 Blade58/12820/43250589008
590007TT 185 3.0kw 24v1853.0/4.024vst/stSingle 5 Blade58/12820/43130A589007 /
590008TT 185 4.0Kw 12v1854.0/5.412vst/stSingle 5 Blade65/14320/43400A589010
590009TT 185 4.0Kw 24v1854.0/5.424vst/stSingle 5 Blade65/14320/43130A589007
590010TT 185 5.0Kw 12v1855.0/6.712vst/stSingle 5 Blade82/18127/59400A589010
590011TT 185 5.0Kw 24v1855.0/6.724vst/stSingle 5 Blade82/18127/59130A589007
590012TT 185 6.0Kw 12v1856.0/8.012vst/stSingle 5 Blade97/21427/59500A589011
590013TT 185 6.0Kw 24v1856.0/8.024vst/stSingle 5 Blade97/21427/59325A589009
590014TT 185 3.0Kw 12v IP1853.0/4.012vst/stSingle 5 Blade58/12821/47250A589008
590015TT 185 3.0Kw 24v IP1853.0/4.024vst/stSingle 5 Blade58/12821/47130A589007
590016TT 185 4.0Kw 12v IP1854.0/5.412vst/stSingle 5 Blade65/14321/47400A589010
590017TT 185 4.0Kw 24v IP1854.0/5.424vst/stSingle 5 Blade65/14321/47130A589007 /
590018TT 185 5.0Kw 12v IP1855.0/6.712vst/stSingle 5 Blade82/18128/62400A589010
590019TT 185 5.0Kw 24v IP1855.0/6.724vst/stSingle 5 Blade82/18128/62130A589007 /
590020TT 185 6.0Kw 12v IP1856.0/8.012vst/stSingle 5 Blade97/21428/62500A589011
590021TT 185 6.0Kw 24v IP1856.0/8.024vst/stSingle 5 Blade97/21428/62325A589009 /
590022TT 250 8.0Kw 24v AL2508.0/10.824vAluminiumTwin CR 5 Blade140/30846/101400A589010
590024TT 250 8.0 24v2508.0/10.824vBronzeTwin CR 5 Blade140/30846/101400A589010
590025TT 250 9.6 48v2509.6/13.048vBronzeTwin CR 5 Blade170/37450/110250A589008
590033TT 300 10.8 24v AL30010.8/14.524vAluminiumTwin CR 5 Blade250/55065/143400A589010
590034TT 300 10.8 24v30010.8/14.524vBronzeTwin CR 5 Blade250/55065/143500A589011
590035TT 300 15.0 48v30015.0/20.048vBronzeTwin CR 5 Blade280/61668/150400A589010

Hydraulic Thruster Specifications

PART NO DESCRIPTION TUNNEL SIZE (MM) POWER (KW/HP) PROPELLER THRUST (KGF/LBS) WEIGHT (KG/LBS)
590054TT 185 Hyd Gen 21857.0/10.0Single 5 Blade100/2208/17.5
590055TT 250 Hyd Gen 225015.0/20.0Twin CR 5 Blade200/24013/28.5
590056TT 300 Hyd Gen 230022.5/30.0Twin CR 5 Blade300/66017/37.5

7 - Parts list

Exploded view diagrams showing the assembly of various TT thruster models with corresponding part numbers are provided on pages 20-24.

Accessory details are provided on page 25.

Dimension diagrams for electric and hydraulic models are provided on page 26.

7.1 Model 110TT 1.5kW 12V Parts List

ITEMPART NODESCRIPTION
1582008MOTOR ASSY
2582009MOTOR ASSY IP
3553034COVER, NON-IP
4B12526SOLENOID
5589857SOLENOID LOOM, NON-IP
6589856SOLENOID LOOM, IP
7589274GEN2 TT ICU
85898062m TT MOTOR LOOM
9552004MOUNTING SADDLE
10552005TUNNEL GASKET
11582001HUB ASSY
12589451PROPELLER AND WASHER
13589453PROPELLER FIXING KIT
14589452INSTALLATION FIXING KIT
15559107DRIVE PIN

7.1 Model 125TT 2.0kW 12V Parts List

ITEMPART NODESCRIPTION
1581110Motor Assy 2.0kW 12v
2581112Motor Assy 2.0kW 12v IP
3553034Cover Non-IP
4B12526Solenoid 2.0
5589857SOLENOID 2.0 LOOM -NON IP
6589856SOLENOID 2.0 LOOM IP
7589274GEN 2 TT ICU
85898062M TT MOTOR LOOM
9552029MOUNTING SADDLE
10582010HUB ASSY
11589455PROPELLER AND WASHER
12589453PROPELLER FIXING KIT
13589452INSTALLATION FIXING KIT
14559018DRIVE PIN
15552030TUNNEL GASKET

7.2 Model 140TT 2.2kW 12V Parts List

ITEMPART NODESCRIPTION
1581110MOTOR ASSY 2.0KW 12v
2581111MOTOR ASSY 2.2KW 12v
3581112MOTOR ASSY 2.0KW 12v IP
4581113MOTOR ASSY 2.2KW 12v IP
5553034COVER, NON-IP
6B12526SOLENIOD 2.0
7589857SOLENOID 2.0 LOOM, NON-IP
8589856SOLENOID 2.0 LOOM, IP
9B11126SOLENIOD 2.2
10589836SOLENOID 2.2 LOOM, NON-IP
11589844SOLENOID 2.2 LOOM, IP
12589274GEN2 TT ICU
135898062m TT MOTOR LOOM
14551052MOUNTING SADDLE
15551035TUNNEL GASKET
16581005HUB ASSY
17589151PROPELLER AND WASHER
18589150PROPELLER ANODE KIT
19559152INSTALLATION FIXING KIT
20559018DRIVE PIN

7.3 Model 185TT/H – 3.0 to 6.0kW - 12 & 24V Parts List

ITEMPART NODESCRIPTIONKWV
1583082185 3.0KW 12V MX3.012
2583083185 3.0KW 24V MX3.024
3583084185 4.0KW 12V MX4.012
4583085185 4.0KW 24V MX4.024
5583086185 5.0KW 12V MX5.012
6583087185 5.0KW 24V MX5.024
7583088185 6.0KW 12V MX6.012
8583089185 6.0KW 24V MX6.024
9583090185 3.0KW 12V MX IP3.012
10583091185 3.0KW 24V MX IP3.024
11583092185 4.0KW 12V MX IP4.012
12583093185 4.0KW 24V MX IP4.024
13583094185 5.0KW 12V MX IP5.012
14583095185 5.0KW 24V MX IP5.024
15583096185 6.0KW 12V MX IP6.012
16583097185 6.0KW 24V MX IP6.024
17553034COVER, NON-IP, 3.03.0ALL
18553036COVER, NON-IP, 4.0/5.04/5.0ALL
19555034COVER, NON-IP, 6.06.0ALL
20B11126SOLENIOD 3.0 12V3.012
21B11127SOLENIOD 3.0 24V3.024
22B11128SOLENIOD 4/5.0 12V4/5.012
23B11129SOLENIOD 4/5/6.0 24V4/5/6.024
24B11130SOLENIOD 6.0 12V6.012
25589834SOLENOID LOOMALL
26589844SOLENOID LOOM IPALL
27589274GEN2 TT ICUALL
285898062m TT MOTOR LOOMALL
295898582m TT HYD LOOM (HYDRAULIC ONLY)ALL
30553071MOUNTING SADDLEALL
31553035TUNNEL GASKETALL
32583001HUB ASSY 3.03.0ALL
33583003HUB ASSY 4/5/64/5/6.0ALL
34589351PROPELLER & WASHERALL
35589350ANODE KITALL
36559017DRIVE PINALL
37589352INSTALLATION FIXING KIT3.0ALL
38589355INSTALLATION FIXING KIT4/5/6.0ALL
39585040HYD MOTOR 26 CC/REV5.0CC REV
40585041HYD MOTOR 16.8 CC/REV6.0CC REV
41589352INSTALLATION FIXING KIT

10 - Fault finding

IssueTroubleshooting Steps
Thrust in wrong direction?Change contactor wires on motor solenoid (See section 4.1).
Fuse keeps blowing?Wrong fuse fitted - check rating and replace. Propeller restricted or jammed causing excessive load on motor - check and clear. Check that propeller washer is fitted (see Section 3.6).
Control panel does not illuminate?Check: Power - Hold for 1 second. Battery is connected. Main switch ON, check fuse. Control loom connections. Long operation has tripped thermal switch. Wait 20 minutes for motor to cool and reset. DO NOT attempt to cool motor by any other means. Are batteries charged? Check main motor connections are tight.
Control panel illuminates but no thrust?Batteries not large enough or charged, cables not recommended size. Voltage at motor when running should be a minimum 10V for 12V and 21V for 24V units. Blockage in tunnel/propeller jammed with debris, switch off main power, inspect and clear. Propeller washers fitted wrong (See Section 3.6). Check motor brush springs are located properly; brushes should have good contact with the commutator.
Poor thrust or thrust in one direction only?DO NOT continue to run thruster.
Motor turns but no drive? (140TT, 125TT and 185TT only)Shear pin broken, remove 4 motor bolts (see Sec. 5.2), drive out old pin and replace with new pin. Propeller blades broken. Replace with new.
Thruster noisy and vibrating?Check propeller is not touching the tunnel wall. 140-185 models - Check hub height is correct (see section 3.4).

10 - Warranty

Limited Warranty and Key Terms of Supply by Lewmar

Lewmar warrants that in normal private pleasure boat usage and with proper maintenance its products will conform with their specification for a period of three years from the date of purchase by the end user, subject to the conditions, limitations and exceptions listed below. Any product, which proves to be defective in normal usage during that three-year period, will be repaired or, at Lewmar's option, replaced by Lewmar.

A CONDITIONS AND LIMITATIONS

  1. Lewmar's liability shall be limited to the repair or replacement of any parts of the product which are defective in materials or workmanship.
  2. Responsibility for the selection of products appropriate for the use intended by the Buyer shall rest solely with the Buyer, and Lewmar accepts no responsibility for any such selection.
  3. Lewmar shall not be liable in any way for Product failure, or any resulting loss or damage that arises from:
    • a. use of a product in an application for which it was not designed or intended;
    • b. corrosion, ultra violet degradation or wear and tear;
    • c. a failure to service or maintain the product in accordance with Lewmar's recommendations;
    • d. faulty or deficient installation of the product (unless conducted by Lewmar);
    • e. any modification or alteration of the product;
    • f. conditions that exceed the product's performance specifications or safe working loads.
    • g. Abuse
  4. Product subject to a warranty claim must be returned to the Lewmar outlet that supplied the product for examination unless otherwise approved by Lewmar in writing.
  5. This warranty does not cover any incidental costs incurred for the investigation, removal, carriage, transport or installation of product.
  6. Service by anyone other than authorized Lewmar representatives shall void this warranty unless it accords with Lewmar guidelines and standards of workmanship.
  7. Lewmar's products are intended for use only in the marine environment. Buyers intending to use them for any other purpose should seek independent professional advice as to their suitability. Lewmar accepts no liability arising from such other use.

B EXCEPTIONS

246 C LIABILITY

  1. Lewmar's liability under this warranty shall be to the exclusion of all other warranties or liabilities (to the extent permitted by law). In particular (but without limitation):
    • a. Lewmar shall not be liable for:
      • Any loss of anticipated turnover or profit or indirect, consequential or economic loss;
      • Damages, costs or expenses payable to any third party;
      • Any damage to yachts or equipment;
      • Death or personal Injury (unless caused by Lewmar's negligence).
    • Some states and countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
    • b. Lewmar grants no other warranties regarding the fitness for purpose, use, nature or satisfactory quality of the products.
    • ii Where applicable law does not permit a statutory or implied warranty to be excluded, then such warranty, if permitted by that state or country's law, shall be limited to a period of one year from the date of purchase by the end user. Some states and countries do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you.

D PROCEDURE

Notice of a claim for service under this warranty shall be made promptly and in writing by the end user to the Lewmar outlet that supplied the product or to Lewmar Limited at Southmoor Lane, Havant, Hampshire PO9 1JJ, England.

E SEVERANCE CLAUSE

If any clause of this warranty is held by any court or other competent authority to be invalid or unenforceable in whole or in part, the validity of the remaining clauses of this warranty and the remainder of the clause in question shall not be affected.

F OTHER RIGHTS

This warranty gives you specific legal rights, and you may also have other legal rights, which vary from state to state and country to country. In the case of European States, a Consumer customer (as defined nationally) has legal rights under the applicable national law governing the sale of Consumer Goods; this Warranty does not affect those rights.

G LAW

This warranty shall be governed by and read in accordance with the laws of England or the state or country in which the first end user is domiciled at the time of purchase of the product.

H DISPUTES

Any dispute arising under this warranty may, at the option of the end-user, be referred to alternative dispute resolution under the rules of the British Marine Federation or to the Courts of the State whose law shall govern the warranty or to the Courts of England and Wales. The British Marine Federation may be contacted at Marine House, Thorpe Lea Road, Egham, England, TW20 8BF.

Notes

The document includes various diagrams illustrating installation steps, electrical layouts, parts lists, and dimensions. These diagrams are described textually within the relevant sections.

Models: 110, 300TT, 300TT Hydraulic Bow Thrusters, 300TT, Hydraulic Bow Thrusters, Bow Thrusters, Thrusters

File Info : application/pdf, 32 Pages, 3.08MB

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bedienungsanleitung-englisch -T854013-120532

References

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