Lewmar Electric/Hydraulic TT Thruster Installation, Operation, and Servicing Manual
1 - Introduction
Dear Customer,
Thank you for choosing Lewmar. Lewmar products are world renowned for their quality, technical innovation and proven performance. With a Lewmar product you will be provided with many years of outstanding service.
Product Support
Lewmar products are supported by a worldwide network of distributors and Authorised Service Representatives. If you encounter any difficulties with this product, please contact your national distributor, or your local Lewmar dealer. Details are available at: www.lewmar.com
CE Approvals
For CE approval certificates contact Lewmar.
Important Information About This Manual
Throughout this manual, you will see safety and product damage warnings. You must follow these warnings carefully to avoid possible injury or damage.
2 - Safety Notice
WARNING!
General
Please ensure that you thoroughly understand the operation and safety requirements of the thruster before commencing the installation. Only persons who are completely familiar with the controls and those who have been fully made aware of the correct use of the thruster should be allowed to use it. If there is any doubt of how to install or operate this unit please seek advice from a suitably qualified engineer.
- Please ensure that you thoroughly understand the operation and safety requirements of the thruster.
- Your thruster should not be operated close to swimmers, as a powerful suction of water is generated when in use.
- The tunnel installation and any hull modifications should only be carried out by a specialist. This manual is based on a GRP tunnel installation.
- We recommend that a qualified person install the thruster. Faulty installation will place the boat and crew in danger and make the warranty invalid.
- It is the unavoidable responsibility of the owner or master or other responsible party to assess the risk of any operation on the vessel.
Thruster Supply
The thruster is securely packed for transit. However all parts should be inspected for signs of damage before installation. If any parts are found to be damaged please contact Lewmar.
Fitting
- This equipment must be installed and operated in accordance with the instructions contained in this manual. Failure to do so could result in poor product performance, personal injury and/or damage to your boat.
- Electric thrusters must be located in a dry environment. Should there be a need to install in a damp/wet location then the IP (Ignition Protected) version must be used.
- Electric bow thrusters use powerful electric motors; it is very important that there is sufficient battery capacity and large enough cables for safe operation. Using smaller than recommended battery and cables will cause loss of performance and may cause dangerous overheating.
- Electric motors spark and run hot. Do not place near flammable or sealed areas.
- Main battery must not be connected and power must not be switched on until all covers and terminal protectors are correctly fitted.
- It is very dangerous to run the thruster out of the water, even for a few seconds; the motor will over speed by 300%, causing damage to the motor seals etc. and the propeller will cause serious damage to whatever comes into contact with it. This action will invalidate the warranty.
- Consult the boat manufacturer if you have any doubt about the strength or suitability of the mounting location.
Electrical
- Make sure you have switched off the power before you start installing this product.
- If in doubt about installing electrical equipment please seek advice from a suitably qualified electrical engineer.
To the best of our knowledge, the information in this manual was correct when it went to press. However, Lewmar cannot accept liability for any inaccuracies or omissions it may contain. In addition, our policy of continuous product improvement may change specifications without notice. As a result, Lewmar cannot accept liability for any differences between the product and the manual.
This manual forms part of the product and MUST BE RETAINED along with, OR incorporated into, the Owner's Manual for the vessel to which the thruster is fitted.
3 - Installation
3.1 Choosing the location
A competent, marine engineer must carry out any work on the hull of your boat.
The boat MUST be out of the water, levelled and secure in its cradle.
The actual position of the Thruster will depend on the internal & external construction of the Motor Boat or Sailing Yacht. For optimal performance the Thruster should be mounted within the following:
- As far forward as possible (Fig 3.1.1 / lever effect).
- 1 x tunnel diameter below the waterline to prevent air being sucked into the tunnel. (Fig. 3.1.2 / 0.75 x tunnel diameter minimum).
- Minimum suggested tunnel length 2 x tunnel diameter.
NOTE: Ensure there is sufficient space for the Thruster assembly complete with motor and controls in the boat.
Diagram Description (Fig 3.1.1): Illustrates optimal thruster placement relative to the hull, showing forward placement and a minimum distance below the waterline.
Diagram Description (Fig 3.1.2): Depicts the tunnel installation, showing required clearance below the waterline and minimum tunnel length relative to tunnel diameter (Ø).
Tunnel Dimensions
THRUSTER MODEL (kW) | INSIDE DIAMETER | WALL THICKNESS | ||
---|---|---|---|---|
mm | inch | mm | inch | |
110 | 110 | 4 5/16 | 5.0 | 3/16 |
140 | 140 | 5 1/2 | 4.0-5.0 | 5/32 - 3/16 |
125 | 125 | 5 | 4.0-5.0 | 5/32 - 3/16 |
185 (3.0 & 4.0) | 185 | 7 9/32 | 4.0-6.0 | 5/32 - 1/4 |
185 (5.0 & 6.0) | 185 | 7 9/32 | 6.0 | 1/4 |
250 | 250 | 9 27/32 | 7.5 | 9/32 |
300 | 300 | 11 13/16 | 9.0 | 11/32 |
The recommended tunnel is designed to fit a Lewmar saddle, take the weight of the Thruster and the torque of the motor.
Diagram Description (Fig 3.1.3): Shows how altering the tunnel entrance (with a radius 'r = 0.1 Ø') can improve thrust and reduce noise.
3.2 Preparing the hole for the tube
For general guidance for GRP boats only. Problems caused by faulty installation of the tunnel are the installer's full responsibility.
When you are satisfied the best location for the Thruster unit has been found within the parameters available, proceed as follows:
- Diagram Description (Fig 3.2.1): Illustrates creating a jig to precisely align the drill holes either side of the hull, and drilling a pilot hole.
- NOTE: Double check everything before drilling.
- Drill a pilot hole in both sides of the hull.
- Form a wire guide to the diameter of the tunnel hole, mark, check, and cut.
- Insert the tube into the hole, mark, and remove excess.
- Grind off gel coat etc. Insert tunnel and fix, allowing enough room inside for saddle location on the tunnel.
- Gel coat finished installation and anti-foul.
3.3 Preparing for fitting the thruster
The Thruster can be installed at any angle within 90° from vertical.
Electric motors must be supported if installed more than 30° from vertical (Fig 3.3.1).
Diagram Description (Fig 3.3.1): Shows an electric motor mounted at an angle, indicating the need for support if installed more than 30 degrees from vertical.
Diagram Description (Fig 3.3.2): Illustrates correct and incorrect thruster positioning within the hull, showing clearance for motor and controls, and propeller accessibility. It also notes that normal installation is to Port for single propeller units.
Choose position of thruster, ensuring internal room for motor and controls and that the propeller is easily reached from outside.
Diagram Description (Fig 3.3.3): Shows how to place the thruster saddle in the desired position, ensuring a firm fit, and marking the center.
Diagram Description (Fig 3.3.4): Depicts positioning a template on the center line for cutting the thruster hub hole.
Position template on centre line, verify correct alignment, and carefully cut the thruster hub hole using an appropriate hole saw for GRP, applying light cutting pressure only, taking care not to splinter the tube. Remove any burrs with care, seal with resin mix, and fair as required.
Note: Poor alignment may affect hub positioning.
3.4 Installing hub unit and saddle - 125TT to 185TT models
To suit the wiring configuration supplied, fit the thruster propeller on the port side.
Place gasket on hub and locate through centre hole. Sealant can be applied to gasket and flange to aid sealing.
NOTE: To achieve the correct position of the propeller in the tunnel, the gasket must be in place.
NOTE: Poor exterior tunnel surface could cause leakage and noise. Apply sealant to this area as required (Fig. 3.4.2).
Diagram Description (Fig 3.4.1): Illustrates fitting the propeller and hub unit to the saddle, with a gasket, for 125TT to 185TT models.
Diagram Description (Fig 3.4.2): Shows applying sealant to the tunnel surface and attaching the saddle with bolts, washers, and Blue Loctite® 243.
Apply zinc chromate paste or marine grease to the location bore and assemble the saddle onto the hub (SikaFlex® or similar may be used to seal the saddle in place). Apply Blue Loctite® 243 to bolts and hand-tighten along with supplied washers (Fig. 3.4.2).
NOTE: Tighten to full torque within 10 minutes.
3.5 Gearbox position - 185TT models
On installation, check the position of the gearbox (leg) stem in the saddle.
Diagram Description (Fig 3.5.1): Shows the gearbox stem position relative to the tunnel, indicating material removal if it is below 2 mm (1/16").
Diagram Description (Fig 3.5.2): Shows packing material needed under the saddle if the gearbox stem is above 3.5 mm (1/8").
- If it is below 2 mm (1/16"), material must be removed from the tunnel (Fig 3.5.1).
- If it is above 3.5 mm (1/8"), the tunnel should be packed under the saddle (Fig 3.5.2).
3.6 Propeller assembly - all models
Check the hub gasket is in place.
Diagram Description (Fig 3.6.1): Shows the correct order of assembly for the propeller, anode, washers, and nut onto the propeller shaft.
Assemble anode kit and propeller in this order: large washer, propeller, anode, small washer, and nyloc nut onto propeller shaft.
Diagram Description (Fig 3.6.3): Shows correct (checkmark) and incorrect (cross) propeller centering and free turning.
Diagram Description (Fig 3.6.2 & 3.6.4): Illustrates tightening the hub/saddle bolts and propeller nut, with a note about using wood to prevent movement during propeller nut tightening.
- Check the propeller has been assembled correctly (Fig 3.6.1).
- DO NOT allow propeller to touch tunnel.
- DO NOT anti-foul zinc anode.
- Anti-foul bronze hub and propeller if desired.
- Tighten propeller nut to 10 Nm (7.4 lbs.ft) for 140 or 15 Nm (11 lbs.ft) for 185, a length of wood placed between propeller blade and tunnel will stop movement.
- DO NOT overtighten propeller nuts.
3.7 Installing hub unit and saddle models 250TT & 300TT
Place gasket on hub and locate through centre hole. Sealant can be applied to gasket and flange to aid sealing.
NOTE: To achieve the correct position of the propeller in the tunnel, the gasket must be in place.
NOTE: Poor exterior tunnel surface could cause leakage and noise. Apply sealant to this area as required (Fig 3.7.2).
Diagram Description (Fig 3.7.1): Similar to Fig 3.4.1, showing propeller and hub unit installation for 250TT/300TT models.
Diagram Description (Fig 3.7.2): Similar to Fig 3.4.2, showing saddle attachment for 250TT/300TT models.
Apply zinc chromate paste or marine grease to the location bore and assemble the saddle onto the hub (SikaFlex® or similar may be used to seal the saddle in place). Apply Blue Loctite® 243 to bolts and hand-tighten along with supplied washers (Fig 3.7.2).
NOTE: Tighten to full torque within 10 minutes.
NOTE: Tighten each bolt alternately a number of times to full torque.
Tighten hub/saddle bolts to 33 Nm (24 lbs.ft) for 250 or 82 Nm (60.5 lbs.ft) for 300. Check that the propeller is centred and free turning (within 10 minutes of applying Blue Loctite® 243).
Diagram Description (Fig 3.7.3): Shows propeller assembly for 250TT/300TT models.
Diagram Description (Fig 3.7.4): Shows correct (checkmark) and incorrect (cross) propeller centering for 250TT/300TT models.
Diagram Description (Fig 3.7.5): Diagram showing propeller nut tightening for 250TT/300TT models.
3.8 Electric motor unit support
If the electric motor is installed more than 30° from the vertical, it MUST be supported and secured to the support with a strap (See Accessories) around the main motor unit.
Diagram Description (Fig 3.8): Illustrates electric motor unit support with a strap if installed at an angle.
3.9 Installing electric motor unit - 110TT to 185TT models
Diagram Description (Fig 3.9.1): Shows aligning the motor drive pin with the shaft slot and applying grease to the hub shaft.
Diagram Description (Fig 3.9.2): Depicts sliding the motor into position and aligning mounting holes for the most suitable installation.
Align motor drive pin in line with slot in shaft. Apply grease to hub shaft.
DO NOT REMOVE the drive pin plastic retainer tie on the motor drive shaft.
Slide motor into position and align holes for most suitable installation.
Bolt motor assembly to saddle and tighten bolts to 20 Nm (15 lbs.ft) for 140 or 35 Nm (25.8 lbs.ft) for 185. Apply Blue Loctite® 243 to all bolts.
3.10 Installing electric motor unit model 250TT & 300TT
Coupling is factory fitted. DO NOT remove.
Diagram Description (Fig 3.10.1): Shows placing an insulator between the saddle and motor flange for 250TT/300TT electric models.
Diagram Description (Fig 3.10.2): Illustrates removing the drive shaft key retaining tie, greasing the shaft, and mounting the motor assembly.
Place insulator in between saddle and motor flange. Line up key to coupling keyway.
Remove drive shaft key retaining tie, grease shaft, slide motor into position and align holes for most suitable installation and bolt motor assembly to saddle applying Blue Loctite® 243 to bolts.
3.11 Installing hydraulic motor unit model 185TTH to 300TTH
Coupling is factory fitted. DO NOT remove.
Diagram Description (Fig 3.11.1): Shows placing an insulator between the saddle and motor flange for hydraulic models.
Diagram Description (Fig 3.11.2): Illustrates removing the drive shaft key retaining tie, greasing the shaft, and mounting the hydraulic motor assembly.
Place insulator in between saddle and motor flange. Line up key to coupling keyway.
Remove drive shaft key retaining tie, grease shaft, slide motor into position and align holes for most suitable installation and bolt motor assembly to saddle and tighten.
Motor ports require male/female connectors with correct size hydraulic sealing washers.
- 185TT Main ports = 3/8" BSPP.
- Main ports = 3/4" BSPP.
- Drain ports = 1/4" BSPP.
NOTE: It is advisable to fit insulated pipe sections to prevent thruster corrosion.
Hydraulic Model Specifications
MODEL | PART N° | MAX OUTPUT | MOTOR DISP. | DELTA | FLOW | MAX THRUST |
---|---|---|---|---|---|---|
(kW) | (cc/rev) | (bar) | (l/min) | (Kgf) | ||
185TTH | 591820 | 7 | 6 | 210 | 26 | 100 |
250TTH | 592520 | 15 | 26 | 122 | 81.5 | 200 |
250TTH | 592521 | 15 | 17 | 190 | 52.3 | 200 |
300TTH | 593020 | 22.5 | 30 | 182 | 82.1 | 300 |
300TTH | 593021 | 22.5 | 26 | 210 | 71.7 | 300 |
Diagram Description (Fig 3.11.3): Table of specifications for hydraulic TT thruster models.
3.12 Final checks - All models
Check list hydraulic
- Check drain line fitted.
- All fittings are tight with seals in place.
- Hydraulic system has been checked and adjusted to correct pressures and flows.
Operation of Hydraulic unit
Refer to system suppliers instructions.
Check list mechanical
- Check all bolts and nuts are tight.
- Check the propeller/s are correctly installed and the nuts tightened.
- Check the motor control box cover is in place.
- Check the propeller/s can be turned - before working on unit check battery switch is off or remove the fuse.
NOTE: Saddle and motor are firmly seated on the tube.
4 - Electrical wiring installation
4.1 Typical electrical layout model 110TT 1.5 kW to 185TT
If the thruster operates in an opposite direction to the control panel, swap the contactor wire connections on the contactor coils.
NOTE: Automatic switch (if fitted). Main power is switched on when panel is switched on.
Diagram Description (Fig 4.1): Shows the typical electrical layout for 110TT to 185TT models, including battery, switch, fuse, ICU, motor, and wiring loom connections.
Diagram Description (Fuse Torque Settings): Shows torque settings for 8mm and 12mm fuse holders.
Diagram Description (Connector Table): Lists the THRUSTER LOOM connector pin, cable core, and function.
Warning: Do NOT remove contactor cover unless authorised by Lewmar.
Important Note: It is vital that the positive battery lead is connected to the positive motor terminal or damage to the electronics may occur.
Connector PIN | CABLE CORE | FUNCTION |
---|---|---|
1 | BROWN | +VE |
2 | RED | PORT CONTACTOR |
3 | ORANGE | STBD CONTACTOR |
4 | n/c | n/c |
5 | GREEN | THERMAL SWITCH |
6 | BLUE | -VE |
4.2 Typical electrical layout model 250TT & 300TT
If the thruster operates in an opposite direction to the control panel, swap the wire connections on the contactor coils.
NOTE: Automatic switch (if fitted). Main power is switched on when thrusting.
Diagram Description (Fig 4.2): Shows the typical electrical layout for 250TT and 300TT models, including battery, switch, fuse, ICU, motor, control box, and wiring loom connections.
Diagram Description (Fuse Torque Settings): Shows torque settings for 8mm and 12mm fuse holders.
Diagram Description (Connector Table): Lists the THRUSTER LOOM connector pin, cable core, and function.
Warning: Do NOT remove contactor cover unless authorised by Lewmar.
Important Note: It is vital that the positive battery lead is connected to the positive motor terminal or damage to the electronics may occur.
Connector PIN | CABLE CORE | FUNCTION |
---|---|---|
1 | BROWN | +VE |
2 | RED | PORT CONTACTOR |
3 | ORANGE | STBD CONTACTOR |
4 | n/c | n/c |
5 | GREEN | THERMAL SWITCH |
6 | BLUE | -VE |
NOTE: For dual controls see stern thruster manual included in stern kit or on www.lewmar.com
4.3 Electric motor terminal connections
Terminals must be correctly clamped to motor studs. Use a pair of spanners - the one nearest the motor to stop rotation of the stud.
Spanner sizes are 13 mm for 110TT, 125TT & 140TT and 17 mm for 185TT - 300TT. Tighten the bolts to 20 Nm (15 lbs.ft).
DO NOT overtighten electric motor terminal nuts.
Diagram Description (Fig 4.3): Illustrates electric motor terminal connections and spanner sizes.
4.4 Battery cable connections
Incorrect installation of battery cables or damage to connection studs may result in a short to the thruster body. Use the examples above to check for a correct installation on both +V and -V battery connections.
- Correct installation: Supplied cable boots are used and no bare wires exposed (Fig 4.4.1).
- Live wire exposed! (Fig. 4.4.2). Correct the cable installation to match (Fig 4.4.1).
- Terminal or motor is damaged. Contact Lewmar Limited (Fig 4.4.3).
- Crimp inverted and is touching motor! (Fig 4.4.4). Correct the cable installation to match (Fig 4.4.1).
Diagram Description (Fig 4.4.1 - 4.4.4): Diagrams showing correct and incorrect battery cable connections.
4.5 Correct cable sizes
NOTE: Cable length is total from battery to thruster and back.
- Battery crank capacity should be at least equal to the thruster current.
- Main power cables should be run from the batteries and must have an in-line fuse fitted.
Cable sizes based on typical usage:
- Motor thermal trips must be wired in as specified in the product manual.
- The circuit must be protected by the recommended thermal circuit breaker.
- These figures are provided as guidance only; please seek professional assistance where required.
The installation MUST have a battery switch that is switched off whilst the thruster is not in use or the boat is unoccupied.
The cables should be terminated with a ring terminal corresponding to the motor studs, 8 mm (5/16") for 140TT and 10 mm (3/8") for 185TT, 250TT and 300TT. It is important that this termination is secure so that the high current is transferred to the motor efficiently. The minimum voltage at motor when running should be 10V for 12V and 21V for 24V units.
Ensure the insulating boots, supplied with the unit, are correctly fitted.
NOTE: If very large cables are used, discard supplied boots and fit appropriate sized ones.
12V Cable Size Guide
Current (A) | Cable Size | Max Distance in Meters (+VE → product → -VE) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
mm² | AWG | 5 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | |
150 | 16 | 4 | 35 | 50 | 70 | 70 | 95 | 120 | 120 | |
2 | 1 | 2/0 | 3/0 | 3/0 | 4/0 | 2 x 2/0 | ||||
175 | 16 | 4 | 35 | 50 | 70 | 95 | 120 | 120 | 2 x 70 | |
2 | 0 | 2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 2/0 | ||||
200 | 25 | 4 | 50 | 70 | 95 | 95 | 120 | 2 x 70 | 2 x 95 | |
1 | 2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | ||||
225 | 25 | 4 | 50 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | |
1 | 2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | ||||
250 | 25 | 2 | 50 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | |
0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | 2 x 4/0 | ||||
275 | 35 | 2 | 50 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | 2 x 120 | |
0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | ||||
300 | 35 | 2 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 120 | 2 x 120 | |
2/0 | 3/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | 2 x 4/0 | x | ||||
325 | 35 | 2 | 70 | 95 | 2 x 70 | 2 x 95 | 2 x 95 | 2 x 120 | x | |
2/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | x | ||||
350 | 35 | 2 | 70 | 120 | 2 x 70 | 2 x 95 | 2 x 120 | 2 x 120 | x | |
2/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | x | x | ||||
375 | 35 | 1 | 70 | 120 | 2 x 70 | 2 x 95 | 2 x 120 | x | x | |
3/0 | 4/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | x | x | ||||
400 | 50 | 1 | 95 | 120 | 2 x 95 | 2 x 95 | 2 x 120 | x | x | |
3/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | ||||
425 | 50 | 1 | 95 | 120 | 2 x 95 | 2 x 120 | 2 x 120 | x | x | |
3/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | ||||
450 | 50 | 1 | 95 | 2 x 70 | 2 x 95 | 2 x 120 | x | x | x | |
3/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | ||||
475 | 50 | 0 | 95 | 2 x 70 | 2 x 95 | 2 x 120 | x | x | x | |
4/0 | 2 x 2/0 | 2 x 4/0 | x | x | x | x | ||||
500 | 50 | 0 | 120 | 2 x 70 | 2 x 95 | 2 x 120 | x | x | x | |
4/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | x | ||||
525 | 50 | 0 | 120 | 2 x 95 | 2 x 120 | x | x | x | x | |
4/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | x | ||||
550 | 70 | 0 | 120 | 2 x 95 | 2 x 120 | x | x | x | x | |
4/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | x | ||||
575 | 70 | 2/0 | 120 | 2 x 95 | 2 x 120 | x | x | x | x | |
4/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | x | ||||
600 | 70 | 2/0 | 2 x 70 | 2 x 95 | 2 x 120 | x | x | x | x | |
2 x 2/0 | 2 x 3/0 | 2 x 3/0 | 2 x 4/0 | x | x | x | ||||
625 | 70 | 2/0 | 2 x 70 | 2 x 95 | 2 x 120 | x | x | x | x | |
2 x 2/0 | 2 x 4/0 | 0 | x | x | x | x | ||||
650 | 70 | 2/0 | 2 x 70 | 2 x 95 | 2 x 120 | x | x | x | x | |
2 x 2/0 | 2 x 4/0 | x | x | x | x |
24V Cable Size Guide
Current (A) | Cable Size | Max Distance in Meters (+VE → product → -VE) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
mm² | AWG | 5 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | |
150 | 10 | 8 | 16 | 25 | 35 | 50 | 50 | 50 | 70 | |
4 | 4 | 2 | 1 | 1 | 0 | 2/0 | ||||
175 | 10 | 8 | 25 | 35 | 50 | 55 | 70 | 70 | 95 | |
4 | 4 | 2 | 2 | 1 | 0 | 2/0 | 2/0 | |||
200 | 10 | 6 | 25 | 35 | 50 | 50 | 70 | 70 | 95 | |
2 | 1 | 0 | 2/0 | 2/0 | 3/0 | |||||
225 | 16 | 6 | 25 | 35 | 50 | 70 | 70 | 95 | 95 | |
4 | 2 | 1 | 0 | 2/0 | 3/0 | 3/0 | ||||
250 | 16 | 6 | 25 | 35 | 50 | 70 | 70 | 95 | 95 | |
2 | 1 | 0 | 2/0 | 3/0 | 3/0 | 4/0 | ||||
275 | 16 | 6 | 35 | 50 | 70 | 70 | 95 | 95 | 120 | |
2 | 1 | 0 | 2/0 | 3/0 | 4/0 | 4/0 | ||||
300 | 16 | 4 | 35 | 50 | 70 | 70 | 95 | 120 | 120 | |
2 | 1 | 2/0 | 3/0 | 3/0 | 4/0 | 2 x 2/0 | ||||
325 | 16 | 4 | 35 | 50 | 70 | 95 | 95 | 120 | 2 x 70 | |
2 | 0 | 2/0 | 3/0 | 4/0 | 4/0 | 2 x 2/0 | ||||
350 | 25 | 4 | 35 | 50 | 70 | 70 | 95 | 120 | 2 x 70 | |
2 | 0 | 2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 2/0 | ||||
375 | 25 | 4 | 35 | 70 | 70 | 95 | 120 | 2 x 70 | 2 x 70 | |
1 | 0 | 3/0 | 4/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | ||||
400 | 25 | 4 | 50 | 70 | 95 | 95 | 120 | 2 x 70 | 2 x 95 | |
1 | 2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 2/0 | 2 x 3/0 | ||||
425 | 25 | 4 | 50 | 70 | 95 | 120 | 120 | 2 x 70 | 2 x 95 | |
1 | 2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | ||||
450 | 25 | 4 | 50 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | |
1 | 2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | ||||
475 | 25 | 2 | 50 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | |
0 | 2/0 | 4/0 | 2 x 2/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | ||||
500 | 25 | 2 | 50 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | |
0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | 2 x 4/0 | ||||
525 | 35 | 2 | 50 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | 2 x 120 | |
0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | ||||
550 | 35 | 2 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 95 | 2 x 120 | |
0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | ||||
575 | 35 | 2 | 70 | 95 | 120 | 2 x 70 | 2 x 95 | 2 x 120 | 2 x 120 | |
2/0 | 3/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | ||||
600 | 35 | 2 | 70 | 95 | 120 | 2 x 95 | 2 x 95 | 2 x 120 | 2 x 120 | |
2/0 | 3/0 | 2 x 2/0 | 2 x 3/0 | 2 x 3/0 | 2 x 4/0 | x | ||||
625 | 35 | 2 | 70 | 95 | 120 | 2 x 95 | 2 x 95 | 2 x 120 | 2 x 120 | |
2/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | x | ||||
650 | 35 | 2 | 70 | 95 | 2 x 70 | 2 x 95 | 2 x 95 | 2 x 120 | x | |
2/0 | 4/0 | 2 x 2/0 | 2 x 3/0 | 2 x 4/0 | 2 x 4/0 | x |
4.6 Electrolytic test
To prevent electrolytic corrosion or faults, the thruster motor body and assembly MUST remain isolated from any power supply or grounds. The installer can check for this using a multimeter in the following ways.
Test 1. Fig 4.7.1
With the negative not connected and the positive cable connected but with battery switch off or fuse removed. Use a continuity tester to check for a connection between the -VE stud and motor body and also between +VE stud and motor body. In both cases the meter should give no indication of an electrical connection.
If a connection is measured between the +VE stud and the motor body, check installation for cables or wires touching the assembly or for damage to assembly.
If a connection is measured between the -VE stud and the motor body, remove any bonding straps attached to the assembly and check as before.
Test 2. Fig 4.7.2
With the battery applied: Use a voltmeter to test the voltage between the –VE motor stud and the thruster motor body. If the supply voltage (12V / 24V) is measured, disconnect power immediately and inspect the assembly for faulty installation or damage.
Diagram Description (Fig 4.7.1 & 4.7.2): Illustrates methods for performing electrolytic tests using a multimeter.
4.7 Installing control panel - all models
A 63.5 mm (2½") hole saw is required. Ensure there is sufficient depth for the control panel and access for the switch leads and plug (see saw template).
The panel has a pre-installed seal and is secured with the 4x screws included in the packaging.
The small plug connects at the panel. If two or more panels are installed, use the optional Y connectors (Sec 6.6).
The auxiliary wire is used to connect an automatic battery switch. Please refer to the units instructions. If automatic battery switch is not fitted, disregard auxiliary wire.
Diagram Description (Fig. 4.7.1): Shows control panel installation and dimensions, including minimum depths.
Diagram Description (Fig. 4.7.4): Shows control panel mounting screws and optional Y connectors.
4.8 Final checks
Check the power is OFF.
The thruster must not be operated unless it is in water.
Check list electrical
- Check motor connections are tight with rubber boots in place.
- The correct fuse is in place.
- Check all switch wires are connected to correct motor terminal.
- Now the cables can be connected to the battery.
- Perform electrical check, Section 2.8.
Operation of electrical unit
- Ensure batteries are fully charged before switching on the main power.
- When first operating the thruster, make sure you are not close to other vessels.
4.9 110TT 1.5kW to 300TT 15kW Operation and safety features
Turning system On/Off
- To turn the system on, press and hold the ON button for 1 second. If the system is active, the panel LED will turn green.
- To turn the system OFF, press the ON button once. The system will turn off immediately. The LED will switch off.
- If the system is in fault mode (Solid RED LED), pressing the ON button will turn the system off.
Safety Features
- If the thruster is operated constantly in one direction for more than 3 minutes, the system will enter fault mode. When in fault mode, the control panel LED will turn RED.
- If the system is receiving a PORT/STBD signal when turning the system on, the system will enter fault mode. When in fault mode, the control panel LED will turn RED. This prevents the thruster from unintentionally activating during start-up due to a wiring fault, or a second joystick accidentally being operated.
- If PORT and STBD signals are received simultaneously, then the system will stop thrusting.
- The system will automatically power down after 15 minutes of inactivity for TT, & 5 minutes for RT thrusters.
- When changing thrust instantly from PORT to STBD / vice-versa, there will be a short delay to allow the propeller to come to rest before acceleration in the opposite direction.
- The thruster motor is fitted with a thermal switch to prevent thruster activation if the motor overheats. If the motor temperature is too high, the system will stop operating and the panel LED will FLASH RED. Once the motor returns to a safe temperature, the LED will turn GREEN and thruster operation can recommence.
- The system will detect if the battery voltage is low and indicate this by turning the control panel LED AMBER. This is for indication only and will not affect thruster performance.
LED Colour Diagnostics
COLOUR | STATUS |
---|---|
Green | System ON |
Amber | Low Voltage |
Red (Flashing) | Motor High Temperature |
Red | Fault |
Diagram Description (Control Panel): Illustrates the control panel components including the THRUSTER LOCATION INDICATOR, BOW THRUSTER STATUS LED, SYSTEM ON/OFF BUTTON, and STERN THRUSTER STATUS LED.
5 - Servicing your thruster
5.1 Service schedule
Thrusters are more likely to attract 'debris', so it is necessary to regularly check the tunnel.
New install:
- The anode should be checked after approximately 3 - 4 months to gauge an appropriate replacement schedule.
At the annual boat service:
- Remove any debris from tunnel, propeller and hub.
- Replace the anode.
- If the propeller is damaged or heavily contaminated, replace it; best to be safe.
- Apply grease to exposed thruster seal and shaft.
- If hub is removed, the tunnel gasket must be replaced.
- Inspect motor, ensure all leads are still tight.
- Check all bolts and nuts are to correct torque.
- Check the motor assembly is dry and that the compartment is water tight.
- Check and clean out thruster compartment.
Electric:
- Inspect electric motor, ensure all leads are still tight.
- Brush out carbon dust from top of electric motor, especially on aluminium boats. Recommend qualified electrician.
Hydraulic:
Refer to hydraulic system supplier for service requirements.
5.2 Changing drive pin 110TT, 140TT, 185TT
Diagram Description (Fig 5.2.1 - 5.2.3): Shows the steps for changing the drive pin: cutting the cable tie, punching out pin parts, and tapping in the new pin with a plastic cable tie.
Additional controller
Pressing the opposite button on a second control panel when the thruster is operating will cancel operation of the thruster. Operating the same direction button when still in operation on another control panel will have no effect.
6 - Weight & Specifications
Exploded view diagrams showing the assembly of various TT thruster models with corresponding part numbers are provided on pages 20-24.
Accessory details are provided on page 25.
Dimension diagrams for electric and hydraulic models are provided on page 26.
Electric Thruster Specifications
PART NO | DESCRIPTION | TUNNEL SIZE (MM) | POWER (KW/HP) | MOTOR VOLTAGE | IP | GEARBOX MATERIAL | PROPELLER | THRUST (KGF/LBS) | WEIGHT (KG/LBS) | FUSE RATING | FUSE HOLDER PART NUMBER |
---|---|---|---|---|---|---|---|---|---|---|---|
590000 | TT 110 12v | 110 | 1.5/2.0 | 12v | Composite | Single 5 Blade | 28/62 | 10/22 | 200A | 589012 | |
590001 | TT 110 12v IP | 110 | 1.5/2.0 | 12v | ✓ | Composite | Single 5 Blade | 28/62 | 11/25 | 200A | 589012 |
591251 | TT 125 12v | 125 | 2.0/2.7 | 12v | Composite | Single 5 Blade | 35/77 | 13/29 | 200A | 589012 | |
591252 | TT 125 12v IP | 125 | 2.0/2.7 | 12v | ✓ | Composite | Single 5 Blade | 35/77 | 14/31 | 200A | 589012 |
590002 | TT 140 2.0Kw 12v | 140 | 2.0/2.7 | 12v | Composite | Single 5 Blade | 37/82 | 13/29 | 200A | 589012 | |
590003 | TT 140 2.2Kw 12v | 140 | 2.2/3.0 | 12v | Composite | Single 5 Blade | 42/93 | 13/29 | 200A | 589012 / | |
590004 | TT 140 2.0Kw 12v IP | 140 | 2.0/2.8 | 12v | ✓ | Composite | Single 5 Blade | 37/82 | 14/31 | 200A | 589012 |
590005 | TT 140 2.2Kw 12v IP | 140 | 2.2/3.0 | 12v | ✓ | Composite | Single 5 Blade | 42/93 | 14/31 | 200A | 589012 / |
590006 | TT 185 3.0kw 12v | 185 | 3.0/4.0 | 12v | st/st | Single 5 Blade | 58/128 | 20/43 | 250 | 589008 | |
590007 | TT 185 3.0kw 24v | 185 | 3.0/4.0 | 24v | st/st | Single 5 Blade | 58/128 | 20/43 | 130A | 589007 / | |
590008 | TT 185 4.0Kw 12v | 185 | 4.0/5.4 | 12v | st/st | Single 5 Blade | 65/143 | 20/43 | 400A | 589010 | |
590009 | TT 185 4.0Kw 24v | 185 | 4.0/5.4 | 24v | st/st | Single 5 Blade | 65/143 | 20/43 | 130A | 589007 | |
590010 | TT 185 5.0Kw 12v | 185 | 5.0/6.7 | 12v | st/st | Single 5 Blade | 82/181 | 27/59 | 400A | 589010 | |
590011 | TT 185 5.0Kw 24v | 185 | 5.0/6.7 | 24v | st/st | Single 5 Blade | 82/181 | 27/59 | 130A | 589007 | |
590012 | TT 185 6.0Kw 12v | 185 | 6.0/8.0 | 12v | st/st | Single 5 Blade | 97/214 | 27/59 | 500A | 589011 | |
590013 | TT 185 6.0Kw 24v | 185 | 6.0/8.0 | 24v | st/st | Single 5 Blade | 97/214 | 27/59 | 325A | 589009 | |
590014 | TT 185 3.0Kw 12v IP | 185 | 3.0/4.0 | 12v | ✓ | st/st | Single 5 Blade | 58/128 | 21/47 | 250A | 589008 |
590015 | TT 185 3.0Kw 24v IP | 185 | 3.0/4.0 | 24v | ✓ | st/st | Single 5 Blade | 58/128 | 21/47 | 130A | 589007 |
590016 | TT 185 4.0Kw 12v IP | 185 | 4.0/5.4 | 12v | st/st | Single 5 Blade | 65/143 | 21/47 | 400A | 589010 | |
590017 | TT 185 4.0Kw 24v IP | 185 | 4.0/5.4 | 24v | st/st | Single 5 Blade | 65/143 | 21/47 | 130A | 589007 / | |
590018 | TT 185 5.0Kw 12v IP | 185 | 5.0/6.7 | 12v | ✓ | st/st | Single 5 Blade | 82/181 | 28/62 | 400A | 589010 |
590019 | TT 185 5.0Kw 24v IP | 185 | 5.0/6.7 | 24v | ✓ | st/st | Single 5 Blade | 82/181 | 28/62 | 130A | 589007 / |
590020 | TT 185 6.0Kw 12v IP | 185 | 6.0/8.0 | 12v | st/st | Single 5 Blade | 97/214 | 28/62 | 500A | 589011 | |
590021 | TT 185 6.0Kw 24v IP | 185 | 6.0/8.0 | 24v | ✓ | st/st | Single 5 Blade | 97/214 | 28/62 | 325A | 589009 / |
590022 | TT 250 8.0Kw 24v AL | 250 | 8.0/10.8 | 24v | Aluminium | Twin CR 5 Blade | 140/308 | 46/101 | 400A | 589010 | |
590024 | TT 250 8.0 24v | 250 | 8.0/10.8 | 24v | Bronze | Twin CR 5 Blade | 140/308 | 46/101 | 400A | 589010 | |
590025 | TT 250 9.6 48v | 250 | 9.6/13.0 | 48v | Bronze | Twin CR 5 Blade | 170/374 | 50/110 | 250A | 589008 | |
590033 | TT 300 10.8 24v AL | 300 | 10.8/14.5 | 24v | Aluminium | Twin CR 5 Blade | 250/550 | 65/143 | 400A | 589010 | |
590034 | TT 300 10.8 24v | 300 | 10.8/14.5 | 24v | Bronze | Twin CR 5 Blade | 250/550 | 65/143 | 500A | 589011 | |
590035 | TT 300 15.0 48v | 300 | 15.0/20.0 | 48v | Bronze | Twin CR 5 Blade | 280/616 | 68/150 | 400A | 589010 |
Hydraulic Thruster Specifications
PART NO | DESCRIPTION | TUNNEL SIZE (MM) | POWER (KW/HP) | PROPELLER | THRUST (KGF/LBS) | WEIGHT (KG/LBS) |
---|---|---|---|---|---|---|
590054 | TT 185 Hyd Gen 2 | 185 | 7.0/10.0 | Single 5 Blade | 100/220 | 8/17.5 |
590055 | TT 250 Hyd Gen 2 | 250 | 15.0/20.0 | Twin CR 5 Blade | 200/240 | 13/28.5 |
590056 | TT 300 Hyd Gen 2 | 300 | 22.5/30.0 | Twin CR 5 Blade | 300/660 | 17/37.5 |
7 - Parts list
Exploded view diagrams showing the assembly of various TT thruster models with corresponding part numbers are provided on pages 20-24.
Accessory details are provided on page 25.
Dimension diagrams for electric and hydraulic models are provided on page 26.
7.1 Model 110TT 1.5kW 12V Parts List
ITEM | PART NO | DESCRIPTION |
---|---|---|
1 | 582008 | MOTOR ASSY |
2 | 582009 | MOTOR ASSY IP |
3 | 553034 | COVER, NON-IP |
4 | B12526 | SOLENOID |
5 | 589857 | SOLENOID LOOM, NON-IP |
6 | 589856 | SOLENOID LOOM, IP |
7 | 589274 | GEN2 TT ICU |
8 | 589806 | 2m TT MOTOR LOOM |
9 | 552004 | MOUNTING SADDLE |
10 | 552005 | TUNNEL GASKET |
11 | 582001 | HUB ASSY |
12 | 589451 | PROPELLER AND WASHER |
13 | 589453 | PROPELLER FIXING KIT |
14 | 589452 | INSTALLATION FIXING KIT |
15 | 559107 | DRIVE PIN |
7.1 Model 125TT 2.0kW 12V Parts List
ITEM | PART NO | DESCRIPTION |
---|---|---|
1 | 581110 | Motor Assy 2.0kW 12v |
2 | 581112 | Motor Assy 2.0kW 12v IP |
3 | 553034 | Cover Non-IP |
4 | B12526 | Solenoid 2.0 |
5 | 589857 | SOLENOID 2.0 LOOM -NON IP |
6 | 589856 | SOLENOID 2.0 LOOM IP |
7 | 589274 | GEN 2 TT ICU |
8 | 589806 | 2M TT MOTOR LOOM |
9 | 552029 | MOUNTING SADDLE |
10 | 582010 | HUB ASSY |
11 | 589455 | PROPELLER AND WASHER |
12 | 589453 | PROPELLER FIXING KIT |
13 | 589452 | INSTALLATION FIXING KIT |
14 | 559018 | DRIVE PIN |
15 | 552030 | TUNNEL GASKET |
7.2 Model 140TT 2.2kW 12V Parts List
ITEM | PART NO | DESCRIPTION |
---|---|---|
1 | 581110 | MOTOR ASSY 2.0KW 12v |
2 | 581111 | MOTOR ASSY 2.2KW 12v |
3 | 581112 | MOTOR ASSY 2.0KW 12v IP |
4 | 581113 | MOTOR ASSY 2.2KW 12v IP |
5 | 553034 | COVER, NON-IP |
6 | B12526 | SOLENIOD 2.0 |
7 | 589857 | SOLENOID 2.0 LOOM, NON-IP |
8 | 589856 | SOLENOID 2.0 LOOM, IP |
9 | B11126 | SOLENIOD 2.2 |
10 | 589836 | SOLENOID 2.2 LOOM, NON-IP |
11 | 589844 | SOLENOID 2.2 LOOM, IP |
12 | 589274 | GEN2 TT ICU |
13 | 589806 | 2m TT MOTOR LOOM |
14 | 551052 | MOUNTING SADDLE |
15 | 551035 | TUNNEL GASKET |
16 | 581005 | HUB ASSY |
17 | 589151 | PROPELLER AND WASHER |
18 | 589150 | PROPELLER ANODE KIT |
19 | 559152 | INSTALLATION FIXING KIT |
20 | 559018 | DRIVE PIN |
7.3 Model 185TT/H – 3.0 to 6.0kW - 12 & 24V Parts List
ITEM | PART NO | DESCRIPTION | KW | V |
---|---|---|---|---|
1 | 583082 | 185 3.0KW 12V MX | 3.0 | 12 |
2 | 583083 | 185 3.0KW 24V MX | 3.0 | 24 |
3 | 583084 | 185 4.0KW 12V MX | 4.0 | 12 |
4 | 583085 | 185 4.0KW 24V MX | 4.0 | 24 |
5 | 583086 | 185 5.0KW 12V MX | 5.0 | 12 |
6 | 583087 | 185 5.0KW 24V MX | 5.0 | 24 |
7 | 583088 | 185 6.0KW 12V MX | 6.0 | 12 |
8 | 583089 | 185 6.0KW 24V MX | 6.0 | 24 |
9 | 583090 | 185 3.0KW 12V MX IP | 3.0 | 12 |
10 | 583091 | 185 3.0KW 24V MX IP | 3.0 | 24 |
11 | 583092 | 185 4.0KW 12V MX IP | 4.0 | 12 |
12 | 583093 | 185 4.0KW 24V MX IP | 4.0 | 24 |
13 | 583094 | 185 5.0KW 12V MX IP | 5.0 | 12 |
14 | 583095 | 185 5.0KW 24V MX IP | 5.0 | 24 |
15 | 583096 | 185 6.0KW 12V MX IP | 6.0 | 12 |
16 | 583097 | 185 6.0KW 24V MX IP | 6.0 | 24 |
17 | 553034 | COVER, NON-IP, 3.0 | 3.0 | ALL |
18 | 553036 | COVER, NON-IP, 4.0/5.0 | 4/5.0 | ALL |
19 | 555034 | COVER, NON-IP, 6.0 | 6.0 | ALL |
20 | B11126 | SOLENIOD 3.0 12V | 3.0 | 12 |
21 | B11127 | SOLENIOD 3.0 24V | 3.0 | 24 |
22 | B11128 | SOLENIOD 4/5.0 12V | 4/5.0 | 12 |
23 | B11129 | SOLENIOD 4/5/6.0 24V | 4/5/6.0 | 24 |
24 | B11130 | SOLENIOD 6.0 12V | 6.0 | 12 |
25 | 589834 | SOLENOID LOOM | ALL | |
26 | 589844 | SOLENOID LOOM IP | ALL | |
27 | 589274 | GEN2 TT ICU | ALL | |
28 | 589806 | 2m TT MOTOR LOOM | ALL | |
29 | 589858 | 2m TT HYD LOOM (HYDRAULIC ONLY) | ALL | |
30 | 553071 | MOUNTING SADDLE | ALL | |
31 | 553035 | TUNNEL GASKET | ALL | |
32 | 583001 | HUB ASSY 3.0 | 3.0 | ALL |
33 | 583003 | HUB ASSY 4/5/6 | 4/5/6.0 | ALL |
34 | 589351 | PROPELLER & WASHER | ALL | |
35 | 589350 | ANODE KIT | ALL | |
36 | 559017 | DRIVE PIN | ALL | |
37 | 589352 | INSTALLATION FIXING KIT | 3.0 | ALL |
38 | 589355 | INSTALLATION FIXING KIT | 4/5/6.0 | ALL |
39 | 585040 | HYD MOTOR 26 CC/REV | 5.0CC REV | |
40 | 585041 | HYD MOTOR 16.8 CC/REV | 6.0CC REV | |
41 | 589352 | INSTALLATION FIXING KIT |
10 - Fault finding
Issue | Troubleshooting Steps |
---|---|
Thrust in wrong direction? | Change contactor wires on motor solenoid (See section 4.1). |
Fuse keeps blowing? | Wrong fuse fitted - check rating and replace. Propeller restricted or jammed causing excessive load on motor - check and clear. Check that propeller washer is fitted (see Section 3.6). |
Control panel does not illuminate? | Check: Power - Hold for 1 second. Battery is connected. Main switch ON, check fuse. Control loom connections. Long operation has tripped thermal switch. Wait 20 minutes for motor to cool and reset. DO NOT attempt to cool motor by any other means. Are batteries charged? Check main motor connections are tight. |
Control panel illuminates but no thrust? | Batteries not large enough or charged, cables not recommended size. Voltage at motor when running should be a minimum 10V for 12V and 21V for 24V units. Blockage in tunnel/propeller jammed with debris, switch off main power, inspect and clear. Propeller washers fitted wrong (See Section 3.6). Check motor brush springs are located properly; brushes should have good contact with the commutator. |
Poor thrust or thrust in one direction only? | DO NOT continue to run thruster. |
Motor turns but no drive? (140TT, 125TT and 185TT only) | Shear pin broken, remove 4 motor bolts (see Sec. 5.2), drive out old pin and replace with new pin. Propeller blades broken. Replace with new. |
Thruster noisy and vibrating? | Check propeller is not touching the tunnel wall. 140-185 models - Check hub height is correct (see section 3.4). |
10 - Warranty
Limited Warranty and Key Terms of Supply by Lewmar
Lewmar warrants that in normal private pleasure boat usage and with proper maintenance its products will conform with their specification for a period of three years from the date of purchase by the end user, subject to the conditions, limitations and exceptions listed below. Any product, which proves to be defective in normal usage during that three-year period, will be repaired or, at Lewmar's option, replaced by Lewmar.
A CONDITIONS AND LIMITATIONS
- Lewmar's liability shall be limited to the repair or replacement of any parts of the product which are defective in materials or workmanship.
- Responsibility for the selection of products appropriate for the use intended by the Buyer shall rest solely with the Buyer, and Lewmar accepts no responsibility for any such selection.
- Lewmar shall not be liable in any way for Product failure, or any resulting loss or damage that arises from:
- a. use of a product in an application for which it was not designed or intended;
- b. corrosion, ultra violet degradation or wear and tear;
- c. a failure to service or maintain the product in accordance with Lewmar's recommendations;
- d. faulty or deficient installation of the product (unless conducted by Lewmar);
- e. any modification or alteration of the product;
- f. conditions that exceed the product's performance specifications or safe working loads.
- g. Abuse
- Product subject to a warranty claim must be returned to the Lewmar outlet that supplied the product for examination unless otherwise approved by Lewmar in writing.
- This warranty does not cover any incidental costs incurred for the investigation, removal, carriage, transport or installation of product.
- Service by anyone other than authorized Lewmar representatives shall void this warranty unless it accords with Lewmar guidelines and standards of workmanship.
- Lewmar's products are intended for use only in the marine environment. Buyers intending to use them for any other purpose should seek independent professional advice as to their suitability. Lewmar accepts no liability arising from such other use.
B EXCEPTIONS
- Cover under this Warranty is limited to a period of one year from the date of purchase by the end user in the case of any of the following products or parts of products: Electric motors and associated electrical equipment, Electronic controls, Hydraulic pumps, valves and actuators, Hatch & Portlight weather seals, Products used in “Grand Prix” racing applications, Products used in commercial or charter applications, Anchor rodes.
246 C LIABILITY
- Lewmar's liability under this warranty shall be to the exclusion of all other warranties or liabilities (to the extent permitted by law).
In particular (but without limitation):
- a. Lewmar shall not be liable for:
- Any loss of anticipated turnover or profit or indirect, consequential or economic loss;
- Damages, costs or expenses payable to any third party;
- Any damage to yachts or equipment;
- Death or personal Injury (unless caused by Lewmar's negligence).
- Some states and countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
- b. Lewmar grants no other warranties regarding the fitness for purpose, use, nature or satisfactory quality of the products.
- ii Where applicable law does not permit a statutory or implied warranty to be excluded, then such warranty, if permitted by that state or country's law, shall be limited to a period of one year from the date of purchase by the end user. Some states and countries do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you.
- a. Lewmar shall not be liable for:
D PROCEDURE
Notice of a claim for service under this warranty shall be made promptly and in writing by the end user to the Lewmar outlet that supplied the product or to Lewmar Limited at Southmoor Lane, Havant, Hampshire PO9 1JJ, England.
E SEVERANCE CLAUSE
If any clause of this warranty is held by any court or other competent authority to be invalid or unenforceable in whole or in part, the validity of the remaining clauses of this warranty and the remainder of the clause in question shall not be affected.
F OTHER RIGHTS
This warranty gives you specific legal rights, and you may also have other legal rights, which vary from state to state and country to country. In the case of European States, a Consumer customer (as defined nationally) has legal rights under the applicable national law governing the sale of Consumer Goods; this Warranty does not affect those rights.
G LAW
This warranty shall be governed by and read in accordance with the laws of England or the state or country in which the first end user is domiciled at the time of purchase of the product.
H DISPUTES
Any dispute arising under this warranty may, at the option of the end-user, be referred to alternative dispute resolution under the rules of the British Marine Federation or to the Courts of the State whose law shall govern the warranty or to the Courts of England and Wales. The British Marine Federation may be contacted at Marine House, Thorpe Lea Road, Egham, England, TW20 8BF.
Notes
The document includes various diagrams illustrating installation steps, electrical layouts, parts lists, and dimensions. These diagrams are described textually within the relevant sections.