Instruction Manual for LEGEND SUSPENSIONS models including: 0414-0746, 0414-0747, 0414-0748, 0414-0746 Fork Kit, Fork Kit, Kit
Legend Suspension AXEO Performance Front Suspension For Harley Touring 2017-2024 - RevZilla
Legend Suspension AXEO Performance Front Suspension For Harley Touring 2014-2016 - RevZilla
Legend Suspension AXEO Performance Front Suspension For Harley Touring 1997-2013 - RevZilla
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DocumentDocumentP4016 PARTS: 0414-0746, 0414-0747, 0414-0748 PRELOAD MEASUREMENT PRELOAD SETTING CHART RIDER WEIGHT (EXCLUDES PA S S E N G E R & LUGGAGE WEIGHT) KIT NUMBER 0414-0746 0414-0747 14-24 FLH 49MM 0414-0748 97-13 FLH 41MM UP TO180 LBS 1/8" 0" 180-240 LBS FACTORY SETTING 240-300 LBS 1/4" 3/8" 1/8" 3/16" 300+ LBS 1/2" 1/4" PRELOAD MEASUREMENT TAK EN BE T W EEN REBOUND SPRING PERCH AND PREL OAD AD JUSTER -AS SHOW N BEL OW *DO NOT EXCEED MAXIMUM MEASUREMENT TO PREVENT DAMAGING CARTRIDGES* A XEO PART OIL VOLUME CHART TUBE SIZE FITMENT FORK TUBE LENGTH OUNCES OF OIL PER LEG 0414-0746 49 mm 2014-16 FLH STD 11 oz 0414-0747 49 mm 2017+ FLH STD 11 oz 0414-0748 41 mm 1997-13 FLH STD 3.5 oz NOTE: LEGEND SUSPENSIONS RECOMMENDS THE USE OF THE FOLLOWING FORK OILS: SCRE AMIN' E AGLE HE AV Y, MA XIMA 20W V-T WIN, OR AN EQUIVALENT 20W FORK OIL FITMENT: 0414-0746 (STANDARD) 2014-2016 HARLEY-DAVIDSON FLH TOURING MODELS (49 MM) 0414-0747 (STANDARD) 2017-2024 HARLEY-DAVIDSON FLH TOURING MODELS (49 MM) 0414-0748 (STANDARD) 1997-2013 HARLEY-DAVIDSON FLH TOURING MODELS (41 MM) NOTE: LEGEND SUSPENSIONS RECOMMENDS THE USE OF THE FOLLOWING FORK OILS: SCREAMIN' EAGLE HEAVY, MAXIMA 20W V-TWIN, OR AN EQUIVALENT 20W FORK OIL English Please visit www.legendsuspensions.com for the translated version of this install guide in the following languages: French, German, Italian, and Spanish. Please choose your preferred language at the top of the page and then choose the product you purchased. The install guides are located on the bottom of the product page under Product Downloads. Spanish Visite www.legendsuspensions.com para obtener la versión traducida de esta guía de instalación en los siguientes idiomas: francés, alemán, italiano y español. Elija su idioma de preferencia en la parte superior de la página y luego elija el producto que compró. Las guías de instalación se encuentran en la parte inferior de la página del producto, en la sección Descargas de productos. German Besuchen Sie bitte www.legendsuspensions.com für die übersetzte Version dieser Installationsanleitung in den folgenden Sprachen: Französisch, Deutsch, Italienisch und Spanisch. Wählen Sie bitte oben auf der Seite Ihre bevorzugte Sprache und anschließend das von Ihnen gekaufte Produkt aus. Die Installationsanleitungen finden Sie am unteren Rand der Produktseite unter Produkt-Downloads. French Veuillez visiter le site : www.legendsuspensions.com pour la version traduite de ce guide d'installation dans les langues suivantes : français, allemand, italien et espagnol. Veuillez choisir votre langue préférée en haut de la page, puis choisissez le produit que vous avez acheté. Les guides d'installation sont disponibles au bas de la fiche produit sous Téléchargements de produits. Italian Prego consultare www.legendsuspensions.com per la versione tradotta della presente guida di installazione nelle seguenti lingue: francese, tedesco, italiano, e spagnolo. Prego scegliere la lingua preferita in cima alla pagina e in seguito scegliere il prodotto acquistato. Le guide di installazione si trovano in fondo alla pagina di prodotto sotto Scaricamenti di Prodotti. Please scan the QR code to access product install guides and warranty in your selected language. For more information visit www.legendsuspensions.com INSTALL INSTRUCTIONS 1. STEP ONE: FORK REMOVAL A. Remove the forks from the motorcycle, consult with an experienced technician before removal if needed. WARNING: Do not tamper with Schrader valve 2. STEP TWO: DISASSEMBLY WARNING: Be extremely careful when removing the top cap,it is under high spring pressure and may cause injury. A. Secure the stanchion (upper fork tube) in a fork vise or soft clamp to avoid scratching it. B. Use an impact wrench to remove the lower Allen bolt to drain the fork oil. FIGURE A C. Pump the slider (lower fork tube) and stanchion several times to purge as much of the original oil as possible. D. With the fork still secured in the vise, use an impact wrench to remove the top cap. FIGURE B E. Dump out all of the stock components from the top of the stanchion. FIGURE C NOTE: Disassembling the slider and stanchion is unnecessary unless: You are installing travel limiters for a 21" or 23" front wheel. Your current fork set has an OEM damper cartridge in one leg, you will need to replace the oil lock piece with the one provided by Legend. You are replacing your fork seals and bushings. FIGURE A OIL LOCK PIECE 0414-0746: Legend provides one oil lock piece 0414-0747: Customer re-uses OEM oil lock pieces 0414-0748: Legend provides one oil lock piece FIGURE B 3. STEP THREE: CLEAN FORKS A. Clean the remaining oil and contaminants from the inside of the fork tubes using a non-corrosive and non-abrasive parts cleaning solvent and a long brush. B. Rinse thoroughly to remove any residue. C. Dry parts with compressed air. PARTS INCLUDED: (2) - AXEO Cartridges (2) - Rebound Springs (1) - Oil Lock Piece (see note above) For customer service e-mail service@legendsuspensions.com FIGURE C 4. STEP FOUR: SET PRELOAD ON LEGEND CARTRIDGES A. Refer to the preload setting chart on the back cover of this install guide (preload measurement is based on rider weight only). B. Use an Allen wrench to loosen the set screw on the preload adjuster. FIGURE D C. Thread the preload adjuster up or down the shaft to achieve the recommended inside measurement between the rebound spring perch and the preload adjuster. IMPORTANT: Once the proper preload measurement is achieved, index preload adjuster so the set screw lines up with the machined flat on the shaft. Apply blue threadlocker to the set screw threads and tighten. 5. STEP FIVE: INSTALL LEGEND CARTRIDGES A. Make sure the oil lock piece aligns with the stanchion (use a flashlight to ensure you can see all the way through the fork to the lower bolt hole). IMPORTANT: Verify that the stock rebound springs are removed. B. Install the provided rebound springs into the top of each stanchion. FIGURE E C. With the slider and stanchion fully compressed, install the cartridge, making sure it is seated in the oil lock piece. D. Clean and inspect the copper sealing washer and the threads of the lower Allen bolt that were removed in Step 2. Make sure there are no blemishes that would prevent the washer from sealing. E. Install the lower Allen bolt and the copper sealing washer. F. Hold the cartridge and tighten the lower Allen bolt to 15 ft. lbs. for a 41 mm fork or 30 ft. lbs. for a 49 mm fork. 6. STEP SIX: ADDING OIL AND BLEEDING IMPORTANT: The type and amount of oil added ensures that the hydraulic bump stop functions properly. A. Refer to the oil volume chart on the back cover of this install guide for the type and amount of oil to add per fork. IMPORTANT: If you are installing the travel limiters for a 21" or 23" front wheel, refer to the oil volume chart included with the AXEO 21/23 kit for the correct type and amount for your application. B. Pour oil in the top of the stanchion, you will need to slowly pump the stanchion and slider a few times while doing this to distribute the oil. FIGURE F C. Once the recommended amount of oil has been installed, slowly pump the stanchion and the slider up and down 10 to 12 times to bleed the air from the oil. FIGURE G D. After bleeding the air from the oil, slide the stanchion up and thread it onto the fork cap. E. Tighten the fork cap to 25 ft. lbs. 7. STEP SEVEN: INSTALL FORKS A. Once the forks are re-assembled, install them onto the motorcycle. Follow the manufacturers' torque specs for safety. For customer service e-mail service@legendsuspensions.com 02.01.21 FIGURE D FIGURE E FIGURE F FIGURE G 01.30.24