Rheem UGDG User Manual
UGDG Parts List 27-December-2017 This parts list is current as of the above revision date. See http://www.rheempartslists.net/92-42801-UGDG.pdf for the current revision. 80% Gas Furnaces Table of Contents Model Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Parts Numbers Panels (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 Panels (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 Panels (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 Electrical Group (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 Electrical Group (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8 Electrical Group (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9 Blower Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10 Heat Exchanger-Burner Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11 Gas Controls - Robertshaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12 Gas Controls - Honeywell (SP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13 Gas Controls Honeywell (HSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14 Gas Controls - White Rodgers (HSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15 Field Test Parts 07 (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16 Field Test Parts 07 (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17 Orifice Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18 Drawings/Photographs Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19 Vent Pressure Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19 Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20 Heat Exchanger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22 Page 2 of 22 27-December-2017 92-42801-UGDG MODEL NUMBER EXPLANATION U G D G - 1 2 3 4 0 7 E A U 5 6 7 8 E R 9 10 1 TRADENAME IDENTIFICATION 2 G = GAS FURNACE 7 VARIATIONS A = Standard B = Wide Cabinet 3 D = UPFLOW 4 DESIGN SERIES 5 HEATING CAPACITY (INPUT BTU/HR) 04 = 45,000 09 = 90,000 05 = 50,000 10 = 100,000 06 = 67,500 12 = 125,000 07 = 75,000 15 = 150,000 6 IGNITION TYPE E = Electric Ignition (HSI) N = Electric Ignition (HSI) w/NOX 0, 5 or 7 = Standing Pilot M = Standing Pilot w/NOX 8 BLOWER DESIGNATION M = 11 X 7 DU R = 11 X 10 DU U = 11 X 6 DU 9 AIRFLOW E = 1100 - 1300 CFM G = 1500 - 1700 CFM J = 1900 - 2100 CFM S = 500 - 1300 CFM 10 FUEL CODES A = Canadian - Natural Gas R = U.S. - Natural Gas SERIAL NUMBER EXPLANATION C E 5 D 3 0 7 F 5 1 9 1 0 0 0 0 1 2 3 4 5 6 7 8 9 10 1 GAS CODE 2 LIMIT CONTROL 3 BLOWER 4 HEATING ELEMENT 5 SPECIAL AREA REQUIREMENT 6 MOTOR HORSEPOWER 7 PRODUCTION LOCATION F = Fort Smith, AR 8 WEEK 9 YEAR 10 PRODUCTION NUMBER Page 3 of 22 27-December-2017 92-42801-UGDG MODEL UGDG- UGDG UGDG UGDG UGDG UGDG HEATING CAPACITY 04 05 05 06 06 07 No. Notes IGNITION TYPE 5/M/E/N 0/M E/N 7 E/N 5/M VARIATION A A A A A A BLOWER DESIGNATION U U U U U M PANELS, MISCELLANEOUS PARTS 1 Jacket AS-61690-01 AS-61690-01 AS-61690-01 AS-61690-03 AS-61690-03 AS-61690-02 2 1 Top Plate - Canadian Models built w/Jumper Plugs Before F0793 N/A AE-61719-01 AE-61719-01 N/A N/A N/A 2 1 Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793 AE-61657-01 AE-61657-01 AE-61657-01 AE-61657-02 AE-61657-02 AE-61657-02 3 Blower/Filter Door AE-61679-01 AE-61679-01 AE-61679-01 AE-61680-01 AE-61680-01 AE-61680-01 4 Burner Door (w/o Plug Button) AE-61675-01 AE-61675-01 AE-61675-01 AE-61676-01 AE-61676-01 AE-61676-01 Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 5 Control Mounting Plate - After F1997 AE-61968-01 AE-61968-01 N/A AE-61968-01 N/A AE-61968-01 5 Control Mounting Plate - F1997 - F1399 N/A N/A AE-61968-01 N/A AE-61968-01 N/A 5 Control Mounting Plate - After F1399 N/A N/A AE-67877-01 N/A AE-67877-01 N/A Jumper Plug - Canadian Models Before F0793 See Electrical Group Silicone Tubing - Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 12 Collar - Vent Pressure Detector (Canadian Models Before F0793) N/A AE-61507-01 AE-61507-01 N/A N/A N/A 14 Integrated Furnace Control Board (IFC) See Gas Controls 15 Pressure Switch See Electrical Group 16 Door Switch - Push Button See Electrical Group 17 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 19 Limit - Manual Reset (Burner Compartment) See Electrical Group 20 Transformer See Electrical Group 22 Induced Draft Blower w/Gasket See Electrical Group 28 Gas Valve See Gas Controls Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 Filter Rod Support Angle AE-60520-01 N/A N/A AE-60520-01 AE-60520-01 AE-60520-01 13 Filter - Permanent Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-01 For 07 Models manufactured before F0191 - See Field Test Parts 07 Page 4 of 22 27-December-2017 92-42801-UGDG MODEL UGDG UGDG UGDG UGDG UGDG UGDG HEATING CAPACITY 07 07 07 10 10 10 No. Notes IGNITION TYPE 5/M E/N E/N 0/M 0/M E/N VARIATION A A A A B A BLOWER DESIGNATION U M U U R M PANELS, MISCELLANEOUS PARTS 1 Jacket AS-61690-03 AS-61690-02 AS-61690-03 AS-61690-03 AS-61690-04 AS-61690-02 2 1 Top Plate - Canadian Models built w/Jumper Plugs Before F0793 AE-61719-02 AE-61719-02 AE-61719-02 AE-61719-02 AE-61719-03 AE-61719-02 2 1 Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793 AE-61657-02 AE-61657-02 AE-61657-02 AE-61657-02 AE-61657-03 AE-61657-02 3 Blower/Filter Door AE-61680-01 AE-61680-01 AE-61680-01 AE-61680-01 AE-61681-01 AE-61680-01 4 Burner Door (w/o Plug Button) AE-61676-01 AE-61676-01 AE-61676-01 AE-61676-01 AE-61677-01 AE-61676-01 Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 5 Control Mounting Plate - After F1997 AE-61968-01 N/A N/A AE-61968-01 AE-61968-01 N/A 5 Control Mounting Plate - F1997 - F1399 N/A AE-61968-01 AE-61968-01 N/A N/A AE-61968-01 5 Control Mounting Plate - After F1399 N/A AE-67877-01 AE-67877-01 N/A N/A AE-67877-01 Jumper Plug - Canadian Models Before F0793 See Electrical Group Silicone Tubing - Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 12 Collar - Vent Pressure Detector (Canadian Models Before F0793) AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 14 Integrated Furnace Control Board (IFC) See Gas Controls 15 Pressure Switch See Electrical Group 16 Door Switch - Push Button See Electrical Group 17 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 19 Limit - Manual Reset (Burner Compartment) See Electrical Group 20 Transformer See Electrical Group 22 Induced Draft Blower w/Gasket See Electrical Group 28 Gas Valve See Gas Controls Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 N/A AE-61883-01 AE-61883-01 Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01 N/A AE-60520-01 AE-60520-01 13 Filter - Permanent Plastic 54-24094-01 54-24094-01 54-24094-01 54-24094-01 54-24094-02 54-24094-01 For 07 Models manufactured before F0191 - See Field Test Parts 07 Page 5 of 22 27-December-2017 92-42801-UGDG MODEL UGDG UGDG UGDG UGDG UGDG UGDG HEATING CAPACITY 10 10 12 12 15 15 No. Notes IGNITION TYPE E/N E/N 5/M E/N 0/M E/N VARIATION A B A A A A BLOWER DESIGNATION U R R R R R PANELS, MISCELLANEOUS PARTS 1 Jacket AS-61690-03 AS-61690-04 AS-61690-05 AS-61690-05 AS-61690-05 AS-61690-05 2 1 Top Plate - Canadian Models built w/Jumper Plugs Before F0793 AE-61719-02 AE-61719-03 AE-61719-04 AE-61719-04 AE-61719-04 AE-61719-04 2 1 Top Plate - U.S. and Canadian Models w/o Jumper Plugs After F0793 AE-61657-02 AE-61657-03 AE-61657-04 AE-61657-04 AE-61657-04 AE-61657-04 3 Blower/Filter Door AE-61680-01 AE-61681-01 AE-61682-01 AE-61682-01 AE-61682-01 AE-61682-01 4 Burner Door (w/o Plug Button) AE-61676-01 AE-61677-01 AE-61678-01 AE-61678-01 AE-61678-01 AE-61678-01 Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Box (w/o components) - Before F1997 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 5 Control Mounting Plate - After F1997 N/A N/A AE-61968-01 N/A AE-61968-01 N/A 5 Control Mounting Plate - F1997 - F1399 AE-61968-01 AE-61968-01 N/A AE-61968-01 N/A AE-61968-01 5 Control Mounting Plate - After F1399 AE-67877-01 AE-67877-01 N/A AE-67877-01 N/A AE-67877-01 Jumper Plug - Canadian Models Before F0793 See Electrical Group Silicone Tubing - Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 12 Collar - Vent Pressure Detector (Canadian Models Before F0793) AE-61507-01 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-03 AE-61507-03 14 Integrated Furnace Control Board (IFC) See Gas Controls 15 Pressure Switch See Electrical Group 16 Door Switch - Push Button See Electrical Group 17 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 19 Limit - Manual Reset (Burner Compartment) See Electrical Group 20 Transformer See Electrical Group 22 Induced Draft Blower w/Gasket See Electrical Group 28 Gas Valve See Gas Controls Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01 Filter Support Angle N/A AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 Filter Rod Support Angle N/A AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01 13 Filter - Permanent Plastic 54-24094-01 54-24094-02 54-24094-03 54-24094-03 54-24094-03 54-24094-03 Page 6 of 22 27-December-2017 92-42801-UGDG MODEL UGDG- UGDG UGDG UGDG HEATING CAPACITY 04 05 06 07 No. Notes IGNITION TYPE 5/M/E/N 0/M/E/N 7/E/N 5/M/E/N VARIATION A A A A BLOWER DESIGNATION U U U M ELECTRIC GROUP 15 Stk Pressure Switch - Before F4797 42-24064-03 42-24064-02 42-24064-03 N/A 15 Stk Pressure Switch - After F4797 42-23648-03 42-23648-03 42-23648-03 N/A 15 Stk Pressure Switch - Before F4296 N/A N/A N/A 42-24064-01 15 Stk Pressure Switch - After F4296 N/A N/A N/A 42-23648-03 16 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 17 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22679-01 47-22679-03 47-22679-02 47-22679-01 18 Stk Vent Pressure Detector Control - Manual Reset (Canadian Models Before F0793) - HSI Models N/A 47-21900-21 N/A 47-21900-06 18 Stk Vent Pressure Detector Control - Manual Reset (Canadian Models Before F0793) - Standing Pilot Models N/A 47-21900-05 N/A N/A Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) N/A 47-22862-01 N/A 47-22862-02 19 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 20 Stk Transformer w/Fuse 46-22863-02 46-22863-02 46-22863-02 46-22863-02 Transformer Fuse - 9/16 in. 46-22863-82 46-22863-82 46-22863-82 46-22863-82 Transformer Fuse - 1-1/4 in. 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 21 Capacitor - Blower Motor See Blower Group 22 Stk,2 Induced Draft Blower w/Gasket - Before F0499 70-24071-01 70-22838-02 70-24071-02 70-22838-02 22 Stk,2 Induced Draft Blower w/Gasket - After F0499 70-24071-04 70-22838-02 70-24071-05 70-22838-02 Jumper Plug - Canadian Models Before F0793 N/A AS-60857-02 N/A AS-60857-02 Wiring Harness - 9 pin from Blower Inducer Control to 4 pin and 9 pin (Standing Pilot Ignition) AS-61997-01 AS-61997-01 AS-61997-01 AS-61997-01 Wiring Harness - 4 pin to 2 pin (Standing Pilot Ignition) AS-61998-08 N/A AS-61998-08 N/A Wiring Harness - 4 pin to 2 flag terminals (Standing Pilot Ignition) N/A AS-61705-01 N/A AS-61705-01 Wiring Harness - 9 pin to 2 pin and 4 terminals (Standing Pilot Ignition) N/A AS-61704-05 N/A N/A Wiring Harness - 9 pin to 5 terminals (Standing Pilot Ignition) AS-61998-06 AS-61998-06 AS-61998-06 AS-61998-06 Wiring Harness - 9 pin from IFC to 9 pin (HSI) - Before F3094 AS-61702-01 AS-61702-01 AS-61702-01 AS-61702-01 Wiring Harness - 9 pin to 7 terminals (HSI) - Before F3094 AS-61706-01 AS-61706-01 AS-61706-01 AS-61706-01 Wiring Harness - 6 pin from IFC to 4 pin (HSI) - BeforeF3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01 Wiring Harness - 4 pin to two 2 pin connectors and 1 terminal (HSI) - Before F3094 AS-61707-06 N/A AS-61707-06 N/A Wiring Harness - 4 pin to 2 pin/2 flag terminals/1 straight terminal (HSI) - Before F3094 N/A AS-61707-01 N/A AS-61707-01 Wiring Harness - 9 pin from IFC to 9 pin (HSI) - After F3094 AS-61702-07 AS-61702-07 AS-61702-07 AS-61702-07 Wiring Harness - 9 pin to 8 terminals (HSI) - After F3094 AS-61706-09 AS-61706-09 AS-61706-09 AS-61706-09 Wiring Harness - 6 pin from IFC to 4 pin (HSI) - After F3094 AS-61703-01 AS-61703-01 AS-61703-01 AS-61703-01 Wiring Harness - 4 pin to two 2 pin connectors (HSI) - After F3094 AS-61707-08 N/A AS-61707-08 N/A Wiring Harness - 4 pin to 2 pin and 2 flag terminals (HSI) - After F3094 N/A AS-61707-09 N/A AS-61707-09 For 07 Models manufactured before F0191 - See Field Test Parts 07 Page 7 of 22 27-December-2017 92-42801-UGDG MODEL UGDG UGDG UGDG UGDG UGDG HEATING CAPACITY 07 07 10 10 10 No. Notes IGNITION TYPE 5/M E/N 0/M 0/M E/N VARIATION A A A B A BLOWER DESIGNATION U U U R M ELECTRIC GROUP 15 Stk Pressure Switch - Before F4296 42-24064-01 42-24064-01 42-24064-01 42-24064-01 42-24064-01 15 Stk Pressure Switch - After F4296 42-23648-03 42-23648-03 42-23648-03 42-23648-03 42-23648-03 16 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 42-22692-01 17 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22679-02 47-22679-02 47-22679-02 47-22679-02 47-22679-02 18 Stk Vent Pressure Detector Control - Manual Reset (Canadian Models Before F0793) - HSI Models N/A 47-21900-06 N/A N/A 47-21900-21 18 Stk Vent Pressure Detector Control - Manual Reset (Canadian Models Before F0793) - Standing Pilot Models 47-21900-06 N/A 47-21900-05 47-21900-05 N/A Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) 47-22862-02 47-22862-02 47-22862-03 47-22862-03 N/A 19 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 47-22861-01 Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 20 Stk Transformer w/Fuse 46-22863-02 46-22863-02 46-22863-02 46-22863-02 46-22863-02 Transformer Fuse - 9/16 in. 46-22863-82 46-22863-82 46-22863-82 46-22863-82 46-22863-82 Transformer Fuse - 1-1/4 in. 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 21 Capacitor - Blower Motor See Blower Group 22 Stk,2 Induced Draft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02 70-22838-02 70-22838-02 Jumper Plug - Canadian Models Before F0793 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02 Wiring Harness - 9 pin from Blower Inducer Control to 4 pin and 9 pin (Standing Pilot Ignition) AS-61997-01 N/A AS-61997-01 AS-61997-01 N/A Wiring Harness - 4 pin to 2 flag terminals (Standing Pilot Ignition) AS-61705-01 N/A AS-61705-01 AS-61705-01 N/A Wiring Harness - 9 pin to 2 pin and 4 terminals (Standing Pilot Ignition) AS-61704-05 N/A AS-61704-05 AS-61704-05 N/A Wiring Harness - 9 pin to 5 terminals (Standing Pilot Ignition) AS-61998-06 N/A AS-61998-06 AS-61998-06 N/A Wiring Harness - 9 pin from IFC to 9 pin (HSI) - Before F3094 N/A AS-61702-01 N/A N/A AS-61702-01 Wiring Harness - 9 pin to 7 terminals (HSI) - Before F3094 N/A AS-61706-01 N/A N/A AS-61706-01 Wiring Harness - 6 pin from IFC to 4 pin (HSI) - Before F3094 N/A AS-61703-01 N/A N/A AS-61703-01 Wiring Harness - 4 pin to 2 pin/2 flag terminals/1 straight terminal (HSI) - Before F3094 N/A AS-61707-01 N/A N/A AS-61707-01 Wiring Harness - 9 pin from IFC to 9 pin (HSI) - After F3094 N/A AS-61702-07 N/A N/A AS-61702-07 Wiring Harness - 9 pin to 8 terminals (HSI) - After F3094 N/A AS-61706-09 N/A N/A AS-61706-09 Wiring Harness - 6 pin from IFC to 4 pin (HSI) - After F3094 N/A AS-61703-01 AS-61703-01 Wiring Harness - 4 pin to 2 pin and 2 flag terminals (HSI) - After F3094 N/A AS-61707-09 N/A N/A AS-61707-09 For 07 Models manufactured before F0191 - See Field Test Parts 07 Page 8 of 22 27-December-2017 92-42801-UGDG MODEL HEATING CAPACITY No. Notes IGNITION TYPE VARIATION BLOWER DESIGNATION ELECTRICAL GROUP 15 Stk Pressure Switch - Before F4296 15 Stk Pressure Switch - After F4296 16 Door Switch - Push Button 17 Stk Limit - Main Limit (Heat Exchanger Panel) 18 Stk Vent Pressure Detector Control - Manual Reset (Canadian Models Before F0793) - HSI Models 18 Stk Vent Pressure Detector Control - Manual Reset (Canadian Models Before F0793) - Standing Pilot Models Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) 19 Stk Limit - Manual Reset (Burner Compartment) Bracket (Limit - Manual Reset) 20 Stk Transformer w/Fuse Transformer Fuse - 9/16 in. Transformer Fuse - 1-1/4 in. 21 Capacitor - Blower Motor 22 Stk,2 Induced Draft Blower w/Gasket Jumper Plug - Canadian Models Before F0793 Wiring Harness - 9 pin from Blower Inducer Control to 4 pin and 9 pin (Standing Pilot Ignition) Wiring Harness - 4 pin to 2 flag terminals (Standing Pilot Ignition) Wiring Harness - 9 pin to 2 pin and 4 terminals (Standing Pilot Ignition) Wiring Harness - 9 pin to 5 terminals (Standing Pilot Ignition) Wiring Harness - 9 pin from IFC to 9 pin (HSI) - Before F3094 Wiring Harness - 9 pin to 7 terminals (HSI) - Before F3094 Wiring Harness - 6 pin from IFC to 4 pin (HSI) - Before F3094 Wiring Harness - 4 pin to 2 pin/2 flag terminals/1 straight terminal (HSI) - Before F3094 Wiring Harness - 9 pin from IFC to 9 pin (HSI) - After F3094 Wiring Harness - 9 pin to 8 terminals (HSI) - After F3094 Wiring Harness - 6 pin from IFC to 4 pin (HSI) - After F3094 Wiring Harness - 4 pin to 2 pin and 2 flag terminals (HSI) - After F3094 UGDG 10 E/N A U UGDG 10 E/N B R UGDG 12 5/M/E/N A R UGDG 15 0/M/E/N A R 42-24064-01 42-23648-03 42-22692-01 47-22679-02 47-21900-21 42-24064-01 42-23648-03 42-22692-01 47-22679-02 47-21900-21 42-24064-02 42-23648-02 42-22692-01 47-22679-03 47-21900-05 42-24064-02 42-23648-02 42-22692-01 47-22679-03 47-21900-01 N/A N/A 47-21900-01 47-21900-01 47-22862-03 47-22862-03 47-22862-04 47-22862-03 47-22861-01 47-22861-01 47-22861-01 47-22861-01 AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 46-22863-02 46-22863-02 46-22863-02 46-22863-02 46-22863-82 46-22863-82 46-22863-82 46-22863-82 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK 44-MDL2-5PK See Blower Group 70-22838-02 70-22838-02 70-22838-02 70-22838-02 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02 AS-61997-01 AS-61997-01 AS-61997-01 AS-61997-01 N/A N/A N/A AS-61702-01 AS-61706-01 AS-61703-01 N/A N/A N/A AS-61702-01 AS-61706-01 AS-61703-01 AS-61705-01 AS-61704-05 AS-61998-06 AS-61702-01 AS-61706-01 AS-61703-01 AS-61705-01 AS-61704-05 AS-61998-06 AS-61702-01 AS-61706-01 AS-61703-01 AS-61707-01 AS-61707-01 AS-61707-01 AS-61707-01 AS-61702-07 AS-61706-09 AS-61703-01 AS-61707-09 AS-61702-07 AS-61706-09 AS-61703-01 AS-61707-09 AS-61702-07 AS-61706-09 AS-61703-01 AS-61707-09 AS-61702-07 AS-61706-09 AS-61703-01 AS-61707-09 Page 9 of 22 27-December-2017 92-42801-UGDG MODEL UGDG UGDG UGDG UGDG HEATING CAPACITY 04 05 06 07 No. Notes IGNITION TYPE VARIATION 5/E/M/N A 0/E/M/N A 7/E/N A 5/M/E/N A BLOWER DESIGNATION U U U U FUEL CODE R/A R/A R/A R/A BLOWER GROUP 23 Stk Blower Assembly (Includes items 21, 24-27) AS-61697-27 AS-61697-07 AS-61697-24 AS-61697-24 21 Stk Capacitor - Blower Motor 43-21298-45 43-21298-42 43-21298-42 43-21298-42 24 Housing AS-61674-09 AS-61674-01 AS-61674-01 AS-61674-01 25 Motor Mounting Legs (4) AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02 Motor Mounting Leg Screws (8) 63-24368-01 63-24368-01 63-24368-01 63-24368-01 26 Stk Blower Motor 51-24070-01 51-22873-01 51-24070-02 51-24070-02 27 Stk Blower Wheel 70-22683-01 70-22683-01 70-22683-01 70-22683-01 Capacitor Strap - Before F0792 N/A AE-50892-01 AE-50892-01 AE-50892-01 For 07 Models manufactured before F0191 - See Field Test Parts 07 UGDG 07 5.M/E/N A M R/A AS-61697-53 43-21298-45 AS-61674-02 AE-61698-02 63-24368-01 51-25023-01 70-22688-01 AE-50892-01 UGDG 10 0/M/E/N A U R/A AS-61697-24 43-21298-42 AS-61674-01 AE-61698-02 63-24368-01 51-24070-02 70-22683-01 AE-50892-01 MODEL HEATING CAPACITY No. Notes IGNITION TYPE VARIATION BLOWER DESIGNATION FUEL CODE 23 Stk Blower Assembly (Includes items 21, 24-27) 21 Stk Capacitor - Blower Motor 24 Housing 25 Motor Mounting Legs (4) Motor Mounting Leg Screws (8) 26 Stk Blower Motor 27 Stk Blower Wheel Capacitor Strap - Before F0792 UGDG UGDG 10 10 E/N 0/M/E/N A B M R R/A R/A BLOWER GROUP AS-61697-29 AS-61697-30 43-21298-42 43-21298-45 AS-61674-02 AS-61674-03 AE-61698-02 AE-61698-02 63-24368-01 63-24368-01 51-24070-02 51-25023-01 70-22688-01 70-20602-01 N/A AE-50892-01 UGDG 12 5/M/E/N A R R/A AS-61697-30 43-21298-45 AS-61674-03 AE-61698-02 63-24368-01 51-25023-01 70-20602-01 AE-50892-01 UGDG 15 0/M/E/N A R R/A AS-61697-30 43-21298-45 AS-61674-03 AE-61698-02 63-24368-01 51-25023-01 70-20602-01 AE-50892-01 Page 10 of 22 27-December-2017 92-42801-UGDG MODEL UGDG- UGDG UGDG UGDG HEATING CAPACITY 04 05 06 07 No. Notes IGNITION TYPE 5/M/E/N 0/M/E/N 7/E/N 5/M/E/N VARIATION A A A A BLOWER DESIGNATION U U U M HEAT EXCHANGER, BURNER / MANIFOLD 6 Stk Heat Exchanger AS-61579-01 AS-61579-01 AS-61579-08 AS-61579-02 7 Stk Burner Tube w/Shield 75-22840-02 75-22840-02 75-22840-02 75-22840-02 (2) (2) (3) (3) 8 NOX Burner Insert AS-61714-01 AS-61714-01 AS-61714-01 AS-61714-01 (2) (2) (3) (3) 9 NOX Burner Retainer Rod AE-61715-01 AE-61715-01 AE-61715-02 AE-61715-02 Burner Support (Holds the Burner between the Burner Support Brackets) AE-61577-01 AE-61577-01 AE-61577-02 AE-61577-02 10 Burner Support Bracket (2) AE-61588-01 AE-61588-01 AE-61588-01 AE-61588-01 (2) (2) (2) (2) 11 Stk Manifold (w/o Orifices) 81-23492-01 81-23492-01 81-23492-02 81-23492-02 Burner Orifice - Natural Gas See Orifice Selection Chart Burner Orifice - LP See Orifice Selection Chart Number of Orifices (2) (2) (3) (3) For 07 Models manufactured before F0191 - See Field Test Parts 07 UGDG 07 5/M/E/N A U AS-61579-02 75-22840-02 (3) AS-61714-01 (3) AE-61715-02 AE-61577-02 AE-61588-01 (2) 81-23492-02 (3) MODEL UGDG UGDG UGDG UGDG HEATING CAPACITY 10 10 10 12 No. Notes IGNITION TYPE E/N 0/M/E/N 0/M/E/N 5/M/E/N VARIATION A A B A BLOWER DESIGNATION M U R R HEAT EXCHANGER, BURNER / MANIFOLD 6 Stk Heat Exchanger Assembly AS-61579-07 AS-61579-07 AS-61579-04 AS-61579-05 7 Stk Burner Tube w/Shield 75-22840-02 75-22840-02 75-22840-02 75-22840-02 (4) (4) (4) (5) 8 NOX Burner Insert AS-61714-01 AS-61714-01 AS-61714-01 AS-61714-01 (4) (4) (4) (5) 9 NOX Burner Retainer Rod AE-61715-03 AE-61715-03 AE-61715-04 AE-61715-05 Burner Support (Holds the Burner between the Burner Support Brackets) AE-61577-03 AE-61577-03 AE-61577-03 AE-61577-04 10 Burner Support Bracket (2) AE-61588-01 AE-61588-01 AE-61588-01 AE-61588-01 11 Stk Manifold (w/o Orifices) 81-23492-03 81-23492-03 81-23492-03 81-23492-04 Burner Orifice - Natural Gas See Orifice Selection Chart Burner Orifice - LP See Orifice Selection Chart Number of Orifices (4) (4) (4) (5) UGDG 15 0/M/E/N A R AS-61579-06 75-22840-02 (6) AS-61714-01 (6) AE-61715-06 AE-61577-05 AE-61588-01 81-23492-05 (6) Page 11 of 22 27-December-2017 92-42801-UGDG MODEL UGDG UGDG No. Notes GAS CODE BW BX (TYPE) (SP) (SP) GAS CONTROLS - ROBERTSHAW 28 Stk Gas Valve - Natural Gas 60-22525-10 60-22525-10 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 14 Stk,6 Blower/Inducer Control Board 47-22827-01 47-22830-01 30 Exhaust Hood Assembly AS-61654-01 AS-61654-01 Verify pilot vendor before ordering parts Stk, 4 Pilot Assembly (Honeywell) - See Note 4 (On or before approximate Date Code F3792) 62-22834-01 62-22834-01 See Note 4 See Note 4 33 Stk Pilot Assembly (Robertshaw) (NG - Natural Gas) (After approximate Date Code F3792) 62-22864-02 62-22864-02 Stk Pilot Orifice - Natural Gas 62-22832-02 62-22832-02 Stk,5 Pilot Orifice Kit - LP 62-22834-83 62-22834-83 31 Stk Thermocouple (Honeywell) 62-22348-02 62-22348-02 31 Stk Thermocouple (Robertshaw) 62-19635-02 62-19635-02 Pilot Tubing (Robertshaw) - Sizes 045,04M,050,05M,067,075,07M,(100 - Before F4591) AE-60777-60 AE-60777-60 Pilot Tubing (Robertshaw) - Sizes 100,10M AE-60777-62 AE-60777-62 Pilot Tubing (Robertshaw) - Sizes 125,12M AE-60777-64 AE-60777-64 Pilot Tubing (Robertshaw) - Sizes 150,15M AE-60777-66 AE-60777-66 Pilot Tubing (Honeywell) - Sizes 045,04M,050,05M,067,075,07M,(100 - Before F4591) AE-60777-61 AE-60777-61 Pilot Tubing (Honeywell) - Sizes 100,10M - (F4591 - F0894) AE-60777-63 AE-60777-63 Pilot Tubing (Honeywell) - Sizes 100,10M - (After F0894) AE-60777-65 AE-60777-65 Pilot Tubing (Honeywell) - Sizes 125,12M AE-60777-65 AE-60777-65 Pilot Tubing (Honeywell) - Sizes 150,15M AE-60777-67 AE-60777-67 32 Pilot Bracket AE-61658-01 AE-61658-01 Pilot Shield AE-61757-01 AE-61757-01 LP Conversion Kit: Stk U.S. Models FP-15 FP-15 Stk Canadian Models FP-04 FP-04 For 07 Models manufactured before F0191 - See Field Test Parts 07 UGDG BY (SP) 60-22525-10 See Note 3 47-22693-01 AS-61654-01 62-22834-01 See Note 4 62-22864-02 62-22832-02 62-22834-83 62-22348-02 62-19635-02 AE-60777-60 AE-60777-62 AE-60777-64 AE-60777-66 AE-60777-61 AE-60777-63 AE-60777-65 AE-60777-65 AE-60777-67 AE-61658-01 AE-61757-01 FP-15 FP-04 UGDG BZ (SP) 60-22525-10 See Note 3 47-22828-01 AS-61654-01 62-22834-01 See Note 4 62-22864-02 62-22832-02 62-22834-83 62-22348-02 62-19635-02 AE-60777-60 AE-60777-62 AE-60777-64 AE-60777-66 AE-60777-61 AE-60777-63 AE-60777-65 AE-60777-65 AE-60777-67 AE-61658-01 AE-61757-01 FP-15 FP-04 MODEL UGDG UGDG No. Notes GAS CODE BT CA (TYPE) (HSI) (HSI) GAS CONTROLS - ROBERTSHAW 28 Stk Gas Valve - Natural Gas 60-22525-11 60-22525-11 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 14 Stk Integrated Furnace Control Board (IFC) 62-22737-07 62-22694-01 Stk Flame Sensor 62-23543-01 62-23543-01 29 Stk Ignitor 62-22868-02 62-22868-02 Ignitor Bracket AE-61581-01 AE-61581-01 Ignitor Shield AE-61627-01 AE-61627-01 LP Conversion Kit: Stk U.S. Models FP-15 FP-15 Stk Canadian Models FP-04 FP-04 For 07 Models manufactured before F0191 - See Field Test Parts 07 Page 12 of 22 27-December-2017 92-42801-UGDG MODEL UGDG UGDG UGDG No. Notes GAS CODE BA BB BL (TYPE) (SP) (SP) (SP) GAS CONTROLS - HONEYWELL 28 Stk Gas Valve - Natural Gas 60-22174-02 60-22174-02 60-22174-02 28 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 14 Stk,6 Blower/Inducer Control Board 47-22827-01 47-22830-01 47-22828-01 30 Exhaust Hood Assembly AS-61654-01 AS-61654-01 AS-61654-01 Verify pilot vendor before ordering parts Stk, 4 Pilot Assembly (Honeywell) - See Note 4 (On or before approximate Date Code F3792) 62-22834-01 62-22834-01 62-22834-01 See Note 4 See Note 4 See Note 4 33 Stk Pilot Assembly (Robertshaw) (NG - Natural Gas) (After approximate Date Code F3792) 62-22864-02 62-22864-02 62-22864-02 Stk Pilot Orifice - Natural Gas 62-22832-02 62-22832-02 62-22832-02 Stk,5 Pilot Orifice Kit - LP 62-22834-83 62-22834-83 62-22834-83 31 Stk Thermocouple (Honeywell) 62-22348-02 62-22348-02 62-22348-02 31 Stk Thermocouple (Robertshaw) 62-19635-02 62-19635-02 62-19635-02 Pilot Tubing (Robertshaw) - Sizes 045,04M,050,05M,067,075,07M,100 (Before F4591) AE-60777-60 AE-60777-60 AE-60777-60 Pilot Tubing (Robertshaw) - Sizes 100,10M AE-60777-62 AE-60777-62 AE-60777-62 Pilot Tubing (Robertshaw) - Sizes 125,12M AE-60777-64 AE-60777-64 AE-60777-64 Pilot Tubing (Robertshaw) - Sizes 150,15M AE-60777-66 AE-60777-66 AE-60777-66 Pilot Tubing (Honeywell) - Sizes 045,04M,050,05M,067,075,07M,100 (Before F4591) AE-60777-61 AE-60777-61 AE-60777-61 Pilot Tubing (Honeywell) - Sizes 100,10M (F4591 - F0894) AE-60777-63 AE-60777-63 AE-60777-63 Pilot Tubing (Honeywell) - Sizes 100,10M (After F0894) AE-60777-65 AE-60777-65 AE-60777-65 Pilot Tubing (Honeywell) - Sizes 125,12M AE-60777-65 AE-60777-65 AE-60777-65 Pilot Tubing (Honeywell) - Sizes 150,15M AE-60777-67 AE-60777-67 AE-60777-67 32 Pilot Bracket AE-61658-01 AE-61658-01 AE-61658-01 Pilot Shield AE-61757-01 AE-61757-01 AE-61757-01 LP Conversion Kit: Stk U.S. Models FP-15 FP-15 FP-15 Stk Canadian Models FP-04 FP-04 FP-04 UGDG BG (SP) 60-22174-02 See Note 3 47-22693-01 AS-61654-01 62-22834-01 See Note 4 62-22864-02 62-22832-02 62-22834-83 62-22348-02 62-19635-02 AE-60777-60 AE-60777-62 AE-60777-64 AE-60777-66 AE-60777-61 AE-60777-63 AE-60777-65 AE-60777-65 AE-60777-67 AE-61658-01 AE-61757-01 FP-15 FP-04 UGDG CB (SP) 60-22174-02 See Note 3 47-22827-03 AS-61654-01 62-22834-01 See Note 4 62-22864-02 62-22832-02 62-22834-83 62-22348-02 62-19635-02 AE-60777-60 AE-60777-62 AE-60777-64 AE-60777-66 AE-60777-61 AE-60777-63 AE-60777-65 AE-60777-65 AE-60777-67 AE-61658-01 AE-61757-01 FP-15 FP-04 UGDG CC (SP) 60-22174-02 See Note 3 47-22828-02 AS-61654-01 62-22834-01 See Note 4 62-22864-02 62-22832-02 62-22834-83 62-22348-02 62-19635-02 AE-60777-60 AE-60777-62 AE-60777-64 AE-60777-66 AE-60777-61 AE-60777-63 AE-60777-65 AE-60777-65 AE-60777-67 AE-61658-01 AE-61757-01 FP-15 FP-04 Page 13 of 22 27-December-2017 92-42801-UGDG MODEL No. Notes GAS CODE (TYPE) 28 Stk Gas Valve - Natural Gas 28 Stk,3 Gas Valve - LP 14 Stk Integrated Furnace Control Board (IFC) Stk Flame Sensor 29 Stk Ignitor Ignitor Bracket Ignitor Shield LP Conversion Kit: Stk U.S. Models Stk Canadian Models MODEL No. Notes GAS CODE (TYPE) 28 Stk Gas Valve - Natural Gas 28 Stk,3 Gas Valve - LP 14 Stk Integrated Furnace Control Board (IFC) Stk Flame Sensor 29 Stk Ignitor Ignitor Bracket Ignitor Shield LP Conversion Kit: Stk U.S. Models Stk Canadian Models MODEL No. Notes GAS CODE (TYPE) 28 Stk Gas Valve - Natural Gas 28 Stk,3 Gas Valve - LP 14 Stk Integrated Furnace Control Board (IFC) Stk Flame Sensor 29 Stk Ignitor Ignitor Bracket Ignitor Shield LP Conversion Kit: Stk U.S. Models Stk Canadian Models UGDG UGDG UGDG BR CE CV (HSI) (HSI) (HSI) GAS CONTROLS - HONEYWELL 60-22866-01 60-22866-01 60-22866-01 See Note 3 See Note 3 See Note 3 62-22737-06 62-22694-02 62-22694-03 62-23543-01 62-23543-01 62-23543-01 62-22868-02 62-22868-02 62-22868-02 AE-61581-01 AE-61581-01 AE-61581-01 AE-61627-01 AE-61627-01 AE-61627-01 UGDG CW (HSI) 60-22866-01 See Note 3 62-22737-08 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 UGDG CX (HSI) 60-22866-01 See Note 3 62-22737-10 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 UGDG CY (HSI) 60-22866-01 See Note 3 62-22694-11 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 UGDG UGDG UGDG BS CD CM (HSI) (HSI) (HSI) GAS CONTROLS - HONEYWELL 60-22866-01 60-22866-01 60-22866-01 See Note 3 See Note 3 See Note 3 62-22694-01 62-22737-07 62-22694-03 62-23543-01 62-23543-01 62-23543-01 62-22868-02 62-22868-02 62-22868-02 AE-61581-01 AE-61581-01 AE-61581-01 AE-61627-01 AE-61627-01 AE-61627-01 UGDG CS (HSI) 60-22866-01 See Note 3 62-22737-08 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 UGDG CT (HSI) 60-22866-01 See Note 3 62-22737-10 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 UGDG CU (HSI) 60-22866-01 See Note 3 62-22694-11 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 UGDG UGDG DC DF (HSI) (HSI) GAS CONTROLS - HONEYWELL 60-22866-01 60-22866-01 See Note 3 See Note 3 62-24044-01 62-24084-02 62-23543-01 62-23543-01 62-22868-02 62-22868-02 AE-61581-01 AE-61581-01 AE-61627-01 AE-61627-01 FP-15 FP-04 FP-15 FP-04 Page 14 of 22 27-December-2017 92-42801-UGDG MODEL No. Notes GAS CODE (TYPE) 28 Stk Gas Valve - Natural Gas 28 Stk,3 Gas Valve - LP 14 Stk Integrated Furnace Control Board (IFC) Stk Flame Sensor 29 Stk Ignitor Ignitor Bracket Ignitor Shield LP Conversion Kit: Stk U.S. Models Stk Canadian Models UGDG DA (HSI) GAS CONTROLS - WHITE RODGERS 60-23490-01 See Note 3 62-22737-08 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 UGDG DB (HSI) 60-23490-01 See Note 3 62-22694-11 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 UGDG DG (HSI) 60-23490-01 See Note 3 62-24084-02 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 UGDG DH (HSI) 60-23490-01 See Note 3 62-24044-01 62-23543-01 62-22868-02 AE-61581-01 AE-61627-01 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 FP-15 FP-04 Page 15 of 22 27-December-2017 92-42801-UGDG MODEL UGDG HEATING CAPACITY 07E No. Notes VARIATION BLOWER DESIGNATION A U AIRFLOW E FUEL CODE R FIELD TEST - DATE CODE BEFORE F0191 PANELS, SHEET METAL, MISCELLANEOUS 10 Jacket AS-61618-05 Top Plate AE-61657-02 Blower Door AE-61586-02 Burner Door AE-61587-02 Heat Exchanger Assembly w/Insulation AS-61579-02 Burner (3) 75-22840-01 11 Burner Support-Holds the Burners Between the Burner Support Brackets AE-61577-02 Burner Support Bracket (2) AE-61588-01 Manifold (w/o Orifices) - "T" STYLE 81-22842-02 Burner Orifice - Natural Gas (3) 62-21551-42 Silicone Rubber Tubing (Pressure Switch) 68-21812-02 Filter Retainer Rod 45-22867-01 Filter Retainer Rod 45-22867-01 Filter - Permanent 54-22697-01 UGDG 075 A U E R AS-61618-05 AE-61657-02 AE-61586-02 AE-61587-02 AS-61579-02 75-22840-01 AE-61577-02 AE-61588-01 81-22842-02 62-21551-42 68-21812-02 45-22867-01 45-22867-01 54-22697-01 MODEL No. Notes GAS CODE (TYPE) Gas Valve - Natural Gas 7 Gas Valve - LP Integrated Furnace Control Board (IFC) Ignitor - Norton 7 Spring Conversion Assembly LP Conversion Kit - U.S. Models UGDG AU (HSI) FIELD TEST - DATE CODE BEFORE F0191 GAS CONTROLS - ROBERTSHAW (HSI) 60-22525-04 See Note 7 62-22737-02 62-22441-01 60-18759-06 EP-65R UGDG BK (HSI) 60-22525-04 See Note 7 62-22694-01 62-22441-01 60-18759-06 EP-65R MODEL No. Notes GAS CODE (TYPE) Gas Valve - Natural Gas 7 Gas Valve - LP Blower/Inducer Control Board Pilot Assembly (Honeywell) Pilot Orifice (Honeywell) - Natural Pilot Orifice - (Honeywell) - LP Thermocouple Kit (Robertshaw) 7 Spring Conversion Assembly LP Conversion Kit - U.S. Models UGDG BD (SP) FIELD TEST - DATE CODE BEFORE F0191 GAS CONTROLS - ROBERTSHAW (STANDING PILOT) 60-22525-01 See Note 7 47-22827-01 62-22834-01 62-22834-02 62-22834-03 62-22348-01 60-18759-06 EP-64R UGDG BE (SP) 60-22525-01 See Note 7 47-22830-01 62-22834-01 62-22834-02 62-22834-03 62-22348-01 60-18759-06 EP-64R UGDG BH (SP) 60-22525-01 See Note 7 47-22693-01 62-22834-01 62-22834-02 62-22834-03 62-22348-01 60-18759-06 EP-64R UGDG BM (SP) 60-22525-01 See Note 7 47-22828-01 62-22834-01 62-22834-02 62-22834-03 62-22348-01 60-18759-06 EP-64R Page 16 of 22 27-December-2017 92-42801-UGDG MODEL HEATING CAPACITY No. Notes VARIATION BLOWER DESIGNATION AIRFLOW FUEL CODE FIELD TEST - DATE CODE BEFORE F0191 ELECTRIC GROUP Pressure Switch Door Switch - Push Button Limit - Main Limit (Heat Exchanger Panel) Vent Safety Switch - Manual Reset Limit on Induced Draft Motor Limit - Manual Reset (Burner Compartment) Transformer Induced Draft Blower Motor w/Gasket MODEL HEATING CAPACITY No. Notes VARIATION BLOWER DESIGNATION AIRFLOW FUEL CODE Complete Blower Assembly Blower Assembly (Wheel, Motor, Housing) Control Box Control Box Cover Motor Mounting Legs (4) Screws (8) Blower Motor Blower Wheel Capacitor - Blower Motor Capacitor Strap FIELD TEST - DATE CODE BEFORE F0191 BLOWER GROUP UGDG 07E A U E R UGDG 075 A U E R 42-22682-01 42-22692-01 47-22679-02 47-22383-40 47-22383-05 46-22691-01 70-22838-01 42-22682-01 42-22692-01 47-22679-02 47-22383-40 47-22383-05 46-22691-01 70-22838-01 UGDG 07E A U E R UGDG 075 A U E R AS-61604-01 AS-61697-01 68-22857-01 AE-61699-01 AE-61612-01 63-22338-03 51-22686-01 70-22683-01 43-20847-11 AE-50892-01 AS-61604-01 AS-61697-01 68-22857-01 AE-61699-01 AE-61612-01 63-22338-03 51-22686-01 70-22683-01 43-20847-11 AE-50892-01 Page 17 of 22 27-December-2017 92-42801-UGDG 80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation: 1) Altitude in of the installation (ft.). 2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1. CAUTION: This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified on the product specification sheet for the unit. NOTE: This Orifice sizing chart is based on 25,000 BTU/HR per burner. NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft. Elevation (ft.) Energy Value 0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999 (BTU/cu. ft.) 850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43 900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44 1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45 1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47 80% GAS FURNACE - ORIFICE SELECTION CHART - LP CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1. CAUTION: This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the kit(s) specified on the product specification sheet for the unit. NOTE: This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column instead of the 11.0 in water column used by the NFG and CANB149.1. NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft. Elevation (ft.) Orifice 0 - 2000 62-22175-54 2001 - 3000 62-22175-54 3001 - 4000 62-22175-54 4001 - 5000 62-22175-54 5001 - 6000 62-22175-54 6001 - 7000 62-22175-54 7001 - 8000 62-22175-55 8001 - 9000 62-22175-55 9001 - 10000 62-22175-55 Page 18 of 22 27-December-2017 92-42801-UGDG Exploded View Vent Pressure Detector Page 19 of 22 27-December-2017 92-42801-UGDG Blower Assembly Page 20 of 22 27-December-2017 92-42801-UGDG Heat Exchanger Assembly Page 21 of 22 27-December-2017 92-42801-UGDG NOTES Stk It is recommended that stock be maintained for this part. N/A Not Applicable 1 In February 1993, Production discontinued the use of the Vent Pressure Detector on the Canadian models. This change eliminated the Vent Pressure Detector Collar, Control and Jumper Plug. At this time, production stopped using the Canadian Model Top Plate which included a hole for the Jumper Plug, and went to the standard U.S. Model Top Plate. 2 Induced Draft Blowers were re-designed after Date Code F2192 to no longer include the mounting molding for the Vent Safety Switch. The Vent Safety Switch is not required on replacement induced draft blower motors. Remove the wiring flag connectors and connect the wires together. 3 Order Gas Valve for Natural Gas along with LP Conversion Kit. 4 62-22864-82 is a Robertshaw Pilot Assembly Field Service Kit and is designed for use in replacing the Honeywell pilot assembly 62-22834-01. This kit includes: Robertshaw Pilot (with NG Orifice installed), Pilot Bracket And Shield, Pilot Tubing, Thermocouple, Ferrule, LP Gas Pilot Orifice. Verify pilot vendor before using the parts list to order replacement parts. 5 Production utilized either Honeywell or Robertshaw pilots, this kit includes both orifices. 6 For Adjusting the blower control function "ON-OFF". 7 Order Gas Valve for Natural Gas along with Spring Conversion Assembly. P.O. Box 17010 Fort Smith, AR 72917-7010Ibex PDF Creator 3.9.33/2856 [.NET 2.0]