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Installation Guide for milwaukee models including: M18, M18 Fuel Router, Fuel Router, Router
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DocumentDocumentSERVICE PARTS LIST SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS M18 FUELTM Router CATALOG NO. 2838-20 SERIAL NO. N55A BULLETIN NO. 54-37-2725 REVISED BULLETIN DATE May 2023 WIRING INSTRUCTION See Page 3 SCREW TORQUE SPECIFICATIONS SEAT TORQUE FIG. PART NO. WHERE USED (kgf-cm) (lb-in) 00 0 EXAMPLE: Component Parts (Small #) Are Included When Ordering 98 2 1 -------------- Housing Cover/Support 12±2 10±2 The Assembly (Large #). 23 5 -------------- 31 -------------39 -------------- Motor Housing Console Switch Assy. Speed Dial Cover Motor Housing Spindle Lock 12±2 4-5 4-5 12±2 5-7 10±2 3-4 3-4 10±2 4-6 See detailed instructions on pg. 3 for replacement of Console Switch Service 5 Assembly (89). 3 89 5 44 -------------- Rubber Boot 50 -------------- Cam Lock 12±2 37±2 10±2 32±2 97 88 3 5 51 -------------- Pommels 57 -------------- Fixed Base Assy. 60±5 15±1 52±5 4 13±1 59 -------------- Fixed Base Plate 15±2 13±2 1 (2x) 96 FIG. PART NO. DESCRIPTION OF PART NO. REQ. 1 --------------- M4 x 1.4 Pan Hd. T-15 Screw 2 --------------- Router Handle Cover 3 --------------- Speed Dial Cover (4) 1 2 4 (1) 86 31 96 97 (1) 98 4 --------------- Router Handle Support (1) 1 5 --------------- M5 x 1.058 Pan Hd Torx T-8 Screw (5) (2x) 23 45-08-0051 Height Adjustment Assembly (1) 93 31 --------------- M4 x 1.411 Pan Hd. Torx T-20 Screw (2) 33 --------------- Spindle Lock Spring (1) 34 ---------------- Spindle Lock Button (1) 35 --------------- Spindle Lock Housing (1) 39 --------------- M3 x 14 Screw (2) 41 48-66-1010 1/2" Collet (1) 42 44-40-0095 Collet Nut (1) 43 --------------- Rubber Boot Assembly (1) 44 --------------- M4 x 0.7 Pan Hd. Torx T-20 Screw (1) 49 --------------- Fixed Base Pommel (2) 50 --------------- M6 x 1 Pan Hd. Torx T-30 Screw (1) 51 --------------- M6 x 1 Hex Screw (2) 52 45-56-0023 Strap (1) 53 --------------- Cam Lock Pin (1) 54 --------------- Cam Locking Lever (1) 55 --------------- Wear Plate (1) 56 --------------- M6 Nylon Nut (1) 51 57 --------------- Threaded Pin (2) 49 58 --------------- Fixed Base Plate (1) 52 59 --------------- M5 x 0.8 Screw (3) 95 87 33 35 34 39 33 34 35 31 39 (2x) (2x) 92 43 57 44 44 (4x) 86 31-44-0251 Motor Housing Handle Service Kit (1) 87 38-50-0126 Motor Housing Spindle Lock Service Kit (1) 88 43-98-0118 Console Speed Dial Cover Service Kit (1) 50 53 54 55 56 49 51 91 49 51 89 23-66-0219 Console Switch Service Assembly (1) 90 43-76-0081 Sub Base Service Kit (1) 91 31-44-0464 Fixed Base Pommel Service Kit (Set of 1) (2) 92 45-12-0126 Fixed Base Boot Service Kit (1) 93 28-50-0024 Motor Housing Service Assembly (1) 50 53 94 54 55 56 57 (2x) 94 22-33-0108 Clamp Lever Service Kit (1) 58 95 28-06-0019 Fixed Base Casting Service Assembly (1) 96 12-20-0427 Service Nameplate (1) 97 10-22-0002 Warning Label (Spanish) (1) 90 58 59 59 (3x) 98 10-22-0001 Warning Label (French) (1) 41 MILWAUKEE TOOL l www.milwaukeetool.com 13135 W. LISBON RD., BROOKFIELD, WI 53005 42 Drwg. 1 SERVICE PARTS EXPLODED VIEW - continued FIG. PART NO. 60 43-76-0059 62 42-04-0017 63 44-90-0044 64 22-33-0022 65 45-96-0032 66 28-50-0117 67 48-66-0985 72 42-36-0090 DESCRIPTION OF PART Universal Vacuum Adaptor Dust Port Bracket Dust Collection Duct 1-3/16" Templating Base 1-1/8" Collet Wrench Adjustment Knob 1/4" Collet Edge Guide Assembly QTY. (1) (1) (1) (1) (2) (2) (1) (1) 72 60 LUBRICATION INSTRUCTIONS Type "J" Grease, No. 49-08-4220 NOTE Regarding parts to be lubricated: Apply a light coating of grease to all highlighted parts shown prior to installation. Reference the key above for grease types. 66 65 (2x) 62 63 64 67 WIRING DIAGRAM Handle Support (4) Console Switch Assembly (89) Connector from Control Board to Switch Assy. Connector from Control Board to Switch Assy. Handle Cover (2) Motor Housing Assembly (93) Console Speed Dial Handle Cover (2) CONSOLE SWITCH ASSEMBLY REPLACEMENT INSTRUCTIONS C T-15 T-20 Motor Housing Assembly (93) B T-15 T-20 A Push the Cam locking lever (A) to the left to unlock the Motor Housing from the Handle Assembly. Push in Spindle Lock Button (B) while pulling up Motor Housing (C) until completely separated from base. Remove the two M4 T-15 and two M4 T-20 torx screws from underneath the handle to separate the Handle/Electronics from the Motor Housing. Remove the two M4 T-15 torx screws from the side of the handle cover to separate the handle cover and handle support. Grasp the switch connector with both thumbs and Remove the three M3 T-8 torx screws to separate Replace with a new console switch service assembly forefingers and pull apart to separate the handle the switch assembly from the handle support. (23-66-0219). Reassemble by reconnecting wires support/switch assembly from the control board. and following directions in reverse order. PLUNGE BASE ASSEMBLY. 48-10-2838 20 52 20 21 21 18 B118 Grease, No. 45-00-0230 243 Blue Loctite® Thread Sealant, No. 44-22-0095 NOTE Regarding parts to receive thread locking sealant: Place one to two drops of the recommended Loctite® thread locking sealant (or the equivelant) to the threads of parts shown prior to installation. NOTE Regarding parts to be lubricated: Apply a light coating of grease to all highlighted parts shown prior to installation. Reference the key above for grease types. 51 56 12 14 13 15 15 14 50 13 12 10 11 10 --------------- Sub Base (1) 11 --------------- M5 x .8 PH T-25 Screw (3) 12 --------------- M4 x 10mm PH T-25 Screw (1) 13 --------------- Curved Washer (1) 14 --------------- Spring & Cover Assy. (1) 15 --------------- Depth Turret (1) 16 --------------- Fine Adjustment Knob (1) 17 --------------- Rubber O-Ring (1) 18 43-98-0101 2 Nub Knob (1) 19 --------------- Depth Stop Rod (1) 20 --------------- M6 x 1 CH T30 Screw (2) 21 --------------- Left Handle (1) 24 --------------- Scale Pointer (1) 27 --------------- M8 x 23mm Brass Screw (1) 28 --------------- Plunge Lock Spring (1) 29 --------------- Screw Cap (1) 30 --------------- Plunge Lock Lever (1) 31 --------------- Spring Washer (1) 32 --------------- #8-32 PH T-20 Screw w/Nylok (1) 33 --------------- Cam Lock Pin (1) 34 --------------- Wear Plate (1) 35 --------------- M6 Nylon Insert Nut (1) 36 --------------- Cam Lock Handle (1) 37 --------------- M6 x 45mm Hex Screw w/Nylok (1) 38 --------------- Right Handle (1) 27 28 54 29 30 31 32 27 28 29 30 31 32 35 34 33 34 55 35 36 33 37 36 37 53 20 38 38 20 57 10 11 FIG. PART NO. 39 --------------50 31-17-0198 51 14-46-0350 52 31-44-0467 53 31-44-0468 54 44-10-0111 55 44-10-0112 56 42-46-0266 57 43-76-0082 58 12-25-0579 DESCRIPTION OF PART QTY. Nameplate (Not Shown) (1) Depth Rod Service Assembly (1) Plunge Base Casting Service Assembly (1) Left Handle Service Kit (1) Right Handle Service Kit (1) Lock Lever Service Kit (1) Cam Lock Lever Service Kit (1) Turret Service Kit (1) Sub Base Service Kit (1) Warning Label (Not Shown) (1) SCREW TORQUE SPECIFICATIONS SEAT TORQUE FIG. PART NO. WHERE USED (kgf-cm) (lb-in) 11 -------------- Sub Base Assy 12-16 10-14 12 -------------20 -------------27 -------------32 -------------37 -------------- Turret Handles Lock Lever Lock Lever Cam Lock Lever 5-7 35-45 8-12 16-20 35-43 4-6 30-39 7-10 14-17 30-37 GUIDE RAIL ADAPTOR ASSEMBLY, 48-11-2838 30 31 27 26 2 (2x) 1 (2x) 32 3 4 3 (2x) 4(2x) FIG. PART NO. 1 31-86-0018 2 28-50-0117 3 --------------4 --------------26 42-04-0033 27 44-94-0292 30 31-06-0128 31 43-82-0017 32 31-44-0466 33 10-22-0003 DESCRIPTION OF PART Thumb Knob Dust Collection Knob M6 x 35mm Hex Screw Round Handle Compact Router Adapter Plate Rod Service Assembly Base Service Assembly Gauge Block Pommel Service Kit (Set of 1) Warning Label (Not Shown) QTY. (2) (2) (2) (2) (1) (1) (1) (1) (2) (1) SCREW TORQUE SPECIFICATIONS SEAT TORQUE FIG. PART NO. WHERE USED (kgf-cm) (lb-in) 3 -------------- Pommel (Handles) 40±2 35±2