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Instruction Manual for CODE 3 models including: 12 Pro Series Lightbars, 12 Pro Series, Lightbars
12 Pro Series - Code 3
File Info : application/pdf, 14 Pages, 1.66MB
DocumentDocumentInstallation and Operation Instructions 12+ Pro VantageTM Series Lightbars IMPORTANT! Read all instructions before installing and using. Installer: This manual must be delivered to the end user. WARNING! Failure to install or use this product according to manufacturer's recommendations may result in property damage, serious injury, and/ or death to those you are seeking to protect! Do not install and/or operate this safety product unless you have read and understood the safety information contained in this manual. 1. Proper installation combined with operator training in the use, care, and maintenance of emergency warning devices are essential to ensure the safety of emergency personnel and the public. 2. Emergency warning devices often require high electrical voltages and/or currents. Exercise caution when working with live electrical connections. 3. This product must be properly grounded. Inadequate grounding and/or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or severe vehicle damage, including fire. 4. Proper placement and installation is vital to the performance of this warning device. Install this product so that output performance of the system is maximized and the controls are placed within convenient reach of the operator so that they can operate the system without losing eye contact with the roadway. 5. Do not install this product or route any wires in the deployment area of an air bag. Equipment mounted or located in an air bag deployment area may reduce the effectiveness of the air bag or become a projectile that could cause serious personal injury or death. Refer to the vehicle owner's manual for the air bag deployment area. It is the responsibility of the user/operator to determine a suitable mounting location ensuring the safety of all passengers inside the vehicle particularly avoiding areas of potential head impact. 6. It is the responsibility of the vehicle operator to ensure daily that all features of this product work correctly. In use, the vehicle operator should ensure the projection of the warning signal is not blocked by vehicle components (i.e., open trunks or compartment doors), people, vehicles or other obstructions. 7. The use of this or any other warning device does not ensure all drivers can or will observe or react to an emergency warning signal. Never take the right-of-way for granted. It is the vehicle operator's responsibility to be sure they can proceed safely before entering an intersection, drive against traffic, respond at a high rate of speed, or walk on or around traffic lanes. 8. This equipment is intended for use by authorized personnel only. The user is responsible for understanding and obeying all laws regarding emergency warning devices. Therefore, the user should check all applicable city, state, and federal laws and regulations. The manufacturer assumes no liability for any loss resulting from the use of this warning device. Specifications Length.................24", 30", 36", 42", 48", 54", 60", 72" Width...................11" Height..................2.5" Voltage................12-24VDC Current Draw.......Single Color LED Module = 0.55A Avg. @ 12.8VDC Dual Color LED Module = 0.55A Avg. @ 12.8VDC LED STT (pair) = 1.2A Avg.@ 12.8VDC LED AL,TD,WL = 1.2A Avg. @ 12.8VDC Flash Patterns.....70 Fuse Recommendation: Calculate the total amp draw from all the LED Modules. Multiply the total amp draw by 1.25. Round up to the nearest fuse. Page 1 of 14 Installation & Mounting Unpacking and Pre-Installation Carefully remove the lightbar and place it on a flat surface. Examine the unit for transit damage and locate all parts. If damage is found or parts are missing, contact the transit company or Code 3. Do not use damaged or broken parts. Ensure the lightbar voltage is compatible with the planned installation. Mounting Before proceeding with installation, plan all wiring and cable routing. Select the mounting location for the lightbar on a flat, smooth surface and center the unit across the width of the vehicle. The mounting location for the lightbar should be chosen such that the lightbar is level and visibility to approaching traffic is optimized. Permanent Mounting with Adjustable Mounting Feet CAUTION! When drilling into any vehicle surface, make sure that the area is free from any electrical wires, fuel lines, vehicle upholstery, etc. that could be damaged. 1. Loosen the 5/16" nuts to allow the mounting feet to slide along the base. Place the lightbar over the center of the vehicle and slide the mounting feet into position near the curved edges of the roof when possible. 2. Secure the feet in location on the lightbar by tightening the four nuts on each foot. 3. With the feet positioned, remove the adjustable foot cover and mark the location of the mounting hole centers on the roof of the vehicle. Remove the lightbar and drill the mounting holes as marked. Note: The center distance between the mounting holes in an adjustable mounting foot is 11.1" or 281.94 mm. 4. Attach the appropriate foot pad for the curvature of the roof surface per FIGURE 2. Secure the lightbar feet to the vehicle using the supplied 1/4"-20 hardware and reattach the adjustable foot cover as shown in FIGURE 1. See the Wiring section of this manual for further wiring instructions. AADDJJUUSSTTAABBLLEE FFOOOOTT CCOOVVEERR 11/4/4""--20 HEX BBOOLLTT RUBBER PAD VEHICCLLEE ROOOOFF WWEEDDGGEE RUBBEERRPPAAD FFLLAATT RROOOOFF Figure 1 Figure 2 OVERSIZED FLAT WWAASSHHEERR 1/44"" NNYYLLOONN IINNSSEERRTTNNUUTT FLLAATT RUBBBBEERRPPAAD CCUURRVVEEDDRROOOOF Page 2 of 14 Strap Kit Mounting 1. Loosen the 5/16" nuts to allow the mounting feet to slide along the base of the lightbar. Loosely attach the mounting strap to each foot IMPORTANT! Mounting brackets are specific to the vehicle model. Please make sure the brackets are suitable for the vehicle before using the supplied pan head phillips screws and lock washers. installation. 2. Center the lightbar across the vehicle and align the strap mount brackets to hook into the gutter of the vehicles door frame as shown in FIGURE 3. 3. Secure the feet to the lightbar in location by tightening the four nuts on each foot. 4. Slowly tighten the pan head screws to secure the strap mount brackets to the lightbar feet and around the door gutters, keeping the lightbar centered and level. Ensure the doors close completely and secure each strap mount bracket to the door frame. Mounting geometry and parts will vary for different vehicles. See the Wiring section of this manual for further wiring instructions. AADDJUJUSSTTAABBLLEE FFOOOT 5/51/61"6"LOLOCCKK/S/SPPLLIITTWWAASHER 55//1166""--1188 PPAANN HHEEAADD PPHHIILLLLIIPPSS SSCCRREEWW SSTTRRAAPPMMOOUNT BBRRAACCKKEETT VVEEHHIICCLLEERROOOOFFSECTION SECTION NNOO.. 88 SSHHEEEETTMMEETTAALLSSCCRERWEW Figure 3 Page 3 of 14 Wiring Instructions IMPORTANT! This unit is a safety device and it must be connected to its own separate, fused power point to assure its continued operation should any other electrical accessory fail. Notes: 1. Larger wires and tight connections will provide longer service life for components. For high current wires it is highly recommended that terminal blocks or soldered connections be used with shrink tubing to protect the connections. Do not use insulation displacement connectors (e.g., 3M Scotchlock type connectors). 2. Route wiring using grommets and sealant when passing through compartment walls. Minimize the number of splices to reduce voltage drop. All wiring should conform to the minimum wire size and other recommendations of the manufacturer and be protected from moving parts and hot surfaces. Looms, grommets, cable ties, and similar installation hardware should be used to anchor and protect all wiring. 3. Fuses or circuit breakers should be located as close to the power takeoff points as possible and properly sized to protect the wiring and devices. 4. Particular attention should be paid to the location and method of making electrical connections and splices to protect these points from corrosion and loss of conductivity. 5. Ground termination should only be made to substantial chassis components, preferably directly to the vehicle battery. 6. Circuit breakers are very sensitive to high temperatures and will "false trip" when mounted in hot environments or operated close to their capacity. CAUTION! This strobe power supply is a high voltage device. To avoid the risk of electrical shock, wait 5 minutes after turning off power before removing the lens for access to internal parts of the strobe head. General Wiring Instructions Before attempting to connect the lightbar wiring harness, refer to the wiring diagram illustrated below. The wiring diagram describes the function for each separate wire. 1. Route the lightbar power cable's red wire to a fused, ignition-switched power point. Connect the black wire to a solid ground connection on the vehicle (ideally, directly to the battery negative terminal). Use a fuse according to the wiring diagram. 2. After the lightbar has been mounted, route the control cable into the vehicle to the switch panel/controller location. 3. Connect the wires of the lightbar wiring harness to the switched side of each switch, or plug into optional controller. See the wiring diagram for wire color/function legend. 4. Use cable ties and grommets to secure and protect all cables and wires. STANDARD WIRING (Discrete cables for power/ground and control) 1212++PProroVVaannttaaggeTMTMLLiigghhtbtabrar CCoonntrtorloClaCbaleble SSTTTTss OOPPTTIOIONNAAL L Opptitoionanl aSltoSpt/oTapi/l/Tauirln/Turn ((SSTTTT))CCaabblele BBRROOWWNN(T(TAAILI)L) YELLLOOWW(L(LEEFFTTTTUURRNN) ) GGRREEEENN ((RRIIGGHHTTTTUURRNN) ) RED ((SSTTOOPP)) WWHHIITTEE((SSTTTTGGRROOUUNDN)D) Powweer/rG/GroruonudnCdabCleable NOTE: GREEN AND YELLOW NWOIRTE:FGURNECENTIAONNDSYAERLLEOW WIRE FSUWNACPTPIOENDSINARLEIGSHWTABPAPERDS WINITH LSPIAIGDSHESTCEBANABGRLSEERWESXITIIDHT.EPUACSSEASBTEHLNEEGEREXERIDT. WUSIREETIHNE3-RWEIDREWSIYRSETIENM3S-WONIRLYE SYSTEMS ONLY. BLAACCKK RREEDD SSeeeeFFusuese RReeccoommmmeennddaatitoionns son PoangPea1g. e 1. IIGGNNIITTIIOONN SSWWITCCHH Piggttaaillccoonnnencetocrt(oErR(0E0R2010) 21) BBRROOWWNN(P(PAATTTETRENRN1)1) SSwwittcchheessoor r ccoonntrrool lbboxox OORRAANNGGEE(P(PAATTTETRENRN2)2) YYEELLLLOOWW(A(ALLLELYEYLELFETF)T) GGRREEEENN ((AALLLLEEYYRRIGIGHHT)T ) BBLLUUEE ((WWOORRKKLILGIGHTHST/TSA/TKAEKDEODWONWS)NS) VVIIOOLLEETT(P(PRROOGGRRAAMMPAPTATTETRENRSN) S) 1 A NNOOTTEE::CCoommbibneinBeroBwrnoawnnd and OOrraanngge ewiwreisrefosr fPoarttPerantt3ern 3 Programming Standard and Combined Power/Signal Cables To change the flash pattern, apply power to the desired Pattern Wire. Next, double-tap the violet wire to power to enter pattern selection mode. Single-tap the violet wire to power to cycle through flash patterns. Isolate the violet wire once pattern selections are complete. Page 4 of 14 COMBINED POWER/SIGNAL CABLE 1122++ PPrrooVVaannttageTM Ligghhttbbaarr CCoommbbiniendedpower/signal cpaobwleer/signal cable SSTTTTss OOPPTTIIOONNAALL OOppttioionanlaSl tSotpo/Tpa/ilT/Tauilr/nTurn ((SSTTTT)) CCaabblele BROWWNN((TTAAILIL)) YELLOWW ((LLEEFFTT TTUURRNN)) GGRREEEENN ((RRIIGGHHTT TTUURRNN)) RREEDD ((SSTTOOPP)) WHHIITTEE ((SSTTTT GGRROOUUNNDD) ) NOTE: GREEN AND YELLOW NWOITREE:FGURNECETNIOANNDS YAERLELOW WIRE FLSIUGWNHACTPTBPIAOERNDSSINWARILTEIHGSHPWATASBPSAPERENSDGWEINIRTH SPIADSESCEANBGLEERESXIDIT.EUCSAEBTLHEEEXRIETD. WUISREETIHNE3-RWEIDREWSIRYESTINEM3-SWOIRNELY SYSTEMS ONLY. BLACK (GROUND) BBRROOWWNN(P(APTATTETRENR1N) 1) OORRAANNGGEE(P(APTATTETRENR2N) 2) YYEELLLLOOWW(A(LALLELYELYEFLTE)FT) GGRREEEENN(A(LALLELYERYIGRHIGT)HT) GGRREEYY ((AARRRROOWWSSTTIKICLKEFLTE)FT) WWHHITITEE(A(ARRRROOWWSTSITKICRIKGRHITG) HT) BBLLUUEE((WWOORRKKLILGIHGTHST/TSA/TKAEKDEODWONWS)NS) VVIIOOLLEETT(P(PRROOGGRRAMAMPAPTATTETRENRSN) S) CCoommbbininededpower/signal cpaobwleer/signal cable **BBrown + Orraannggee==PPaatteternrn33 NNOOTTEE: :SSeeeeFfuusseeRreeccoommmmenednadtioantisons IGIGNNIITTIIOONN oonnPapgaeg1e. 1 SSWWIITTCCHH NNOOTTEE::CCoommbibnienBeroBwronwandand OOrraanngegewiwreisrefosrfPoar tPteartnte3rn 3 ADVANCED CONTROLLER (CZ1202) 12+12P+roPrVoaVnantataggeTMTMLLigihgthbatrbar 44-P-PininCaCblaeble SSTTTTssOOPTPIOTNIOALNAL OOpptiotnioalnSatolpS/Ttaoil/pTu/rTna(iSl/TTu) rn C(SaTblTe ) Cable PPoowwere/Grr/oGunrdoCuanbdle Cable BBRROOWWNN(TA(ITLA) IL) YEELLLLOOWW(LE(LFETFTUTRTNU) RN) GGRREEEENN(R(IRGIHGTHTTURTNU) RN) REEDD(S(STOTOP)P) WWHHITIETE(S(TSTTGTRGOURNODU) ND) NOTE: GREEN AND YELLOW NWOITREE: GFRUENENCATNIODNYESLALORWE WIRE FSUWNACTPIOPNESDAIRNELSIWGAHPTPEBDAIRNS WITH LCPIAAGBHSLTSEBEEANXRGIST.EWURISTESHITDPHAEESSRCEEANDBGWLEIERRESEIXIDNIET. 3U-WSEIRTEHSYESRTEEMDSWONIRLEY IN 3-WIRE SYSTEMS ONLY. BLLAACCKK REEDD See Fuse SReeecFoumse mReeconmdmaetnidoantioonsn on Page 1. Page 1 IGIGNNIITTIIOONN SSWWIITTCCHH Page 5 of 14 SERIAL INTERFACE BOX (EZMATSIB) 12++ Pro VanttaaggeeTMTMLLigighhtbtabrar 44-P-PininCCabolnenector SSTTTTss OOPPTTIIOONNAALL OOpptitoionanlaSltSotpo/Tpa/ilT/Tauilr/nTurn ((SSTTTT)) CCaabblele Powweerr/G/GrorounudnCdaCbaleble BBRROOWWNN(T(TAAILIL) ) YYEELLLLOOWW((LLEEFFTTTTUURRNN)) GGRREEEENN ((RRIIGGHHTTTTUURRNN)) RREEDD ((SSTTOOPP)) WWHHITITEE(S(STTTTGGRROOUUNNDD) ) NOTE: GREEN AND YELLOW NWWOIIRRTEEE:FFGUURNNECCETTNIOIOANNNSDSAAYRERELELOW SSWWAAPPPPEEDDIINNLLIGIGHHTTBBAARRSSWWITITHH PPAASSSSENGER SIDE CABLE EXIT. UUSSEE TTHHEE RREEDD WWIIRREE IINN 33--WWIIRREE SSYYSSTTEEMMSS OONNLLYY. BLAACCKK RREEDD SSeeeeFFuussee RReeccoommmmenednadtiaontisoonns PoangPea1g. e 1 1-2 A IIGGNNIITTIIOONN SSWWIITTCCHH BLACK RED BLUE YELLOW SIB GGRRAAYY//BBLLKAC- IKgn-itIigonnitWionireWire YeEllLoLwO-WLe-ftLAelflteAylley PPuUrRplPeL-ERi-gRhtigAhltleAylley GrRaAyY- W- oWrkolrikglhigthsts OORRAGN/GBLEK/B-LTAaCkKe-dToawkendoLwignhLtigshts PPiInNkK- -AArrrorwowstsiktikLeLfetft OrRaAngNeG-EA-rrAorwrostwicsktikRiRghigtht YELWLL/OBWLK/B-LAACrrKo-wAsrrtoikwsFtliak sFhlash GRRNE/EBNLK/B-LLAevCeKl 1- Level 1 WHTIT/BEL/BKL-ALeCvKel-2Level 2 RREED/BBLLKA-CLKev-eLle3vel 3 BLUU/EB/LBKL-ARCeKar-CRuet ar Cut PURR/PBLKE/-BFLroAnCtKCu- tFront Cut BBrRoOwWn -NLe-fLteCfut tCut GGrReeEnE-NC-ruCisrueise BlLuUeE- D- iDmim BLUU/EW/WHTH-ITPEro-grParmogPratmtePrnastterns WhHiItTeE- A- rArorrwowstsiktikPaPttaettrenrn 1 A NNOOTTEE: :NNotoatllaSllIBSIiBnpinutpwuitrews ires aarereusuesde.d. 12+ SPEAKER 121+2+PProroVVaanntataggeeTMTM LLiigghhtbtbarar 1144AAWWGGRREEDD- P- OPWOEWRER 1144AAWWGGBBLALCAKCK- G-RGORUONUDND 16AAWWGGRREEDD- -SSPPEAEAKEKRER 16AAWWGGBBLLAACCKK- S-PSEPAEKAEKRER Page 6 of 14 Maintenance Occasional cleaning of the lenses will ensure optimum light output. Take care when cleaning lenses although tough, polycarbonate scratches easily. Clean the lens and base with soap and water or a lens polish using a soft cloth. Do not use solvents as they may damage the polycarbonate. Do not subject the lightbar to high-pressure washers or automatic car washers. Lens Removal and Installation 1. Remove the screws from the lenses. Starting at one edge, pull the lens off. 2. Carefully lift the lens off the seal choose a suitable location to temporarily store the lens so as to not scratch the surface. 3. When reinstalling, gently apply pressure around the lens taking care not to damage the seal. Replace the screws. Warning LED Modules (EZ1203X, EZ1206XX) The LED lightheads have been designed to ensure long service life using high performance LEDs. The modules are low profile units that have a high intensity output with low current draw. The LED lightheads can be mounted in the front, rear and corners of the lightbar. Alley / Takedown / Worklight LED Modules (EZ0003) Alley / Takedown / Worklight LED Module can be mounted anywhere in the lightbar. Stop / Tail / Turn LED Modules (EZ1205) Stop Tail Turn modules operate in conjunction with the vehicle tail, brake and direction indicator lights. Kit includes a pair of modules, installation hardware and wiring. Page 7 of 14 Advanced Controller (CZ1202) Provides convenient control of the lightbar's built-in flash patterns and features soft touch buttons and LED function indicator lights. 12+ PRO ADVANCED CONTROLLER FUNCTIONS CODE3ESG.com Toggle Press [Press for 2 Seconds] Cruise DIM [Back Lighting] Takedown [Front Cut] Select Progrom Flash Patterns P/N CZ1202 Flash Pattern 1 Flash Pattern 2 Flash Pattern 3 Left Alley [Left Cut] Right Alley [Right Cut] Safety Director On/Off Work Light [Rear Cut] Safety Director Pattern Select "Power" - Press to cycle through three programmable flash pattern presets. Hold button down to shut down all functions. Press again to resume. Off Pattern 1 Pattern 2 Pattern 3 "Cruise" - Press to illuminate all directional modules in steady burn mode. "Dim Mode" - Toggle press to dim standard flash patterns. Note, this mode will not dim takedown, alley and worklights. Long-press this button for two seconds to activate or deactivate backlighting on the contrl head. "Flash Pattern Select" - First, select Pattern 1, 2 or 3 to program by pushing the Power Button. Next, double press to enter flash pattern select mode and cycle one flash pattern. The 4 corner LEDs on the controller will mimic the lightbar to give pattern feedback. Press again once to cycle to the next flash pattern. Press and hold for 3 seconds to return to the prior flash pattern. The lightbar will store the last flash pattern used to the active preset. After 30 seconds of inactivity in Select mode, the control head will automatically exit Select mode. Page 8 of 14 "Safety Director On/Off" - Press once to turn the Safety Director on or off. "Safety Director Pattern Select" - Once the Saftey Director is activated, press this pattern select button to cycle to the next Safety Director flash pattern. There is a 5 second delay between the controller and the lightbar. Press and hold for 3 seconds to return to the prior flash pattern. The lightbar will store the last flash pattern used. "Front Worklight (Takedown)" - Toggle press will activate/deactivate front worklight function. Long press for two seconds to activate/deactivate front cut. "Back Worklight" - Toggle press will activate/deactivate rear worklight function. Long press for two seconds to activate/ deactivate back cut. "Left Worklight (Alley)" - Toggle press will activate/deactivate rear left worklight function. Long press for two seconds to activate/deactivate left cut. "Right Worklight (Alley)" - Toggle press will activate/deactivate right worklight function. Long press for two seconds to activate/deactivate right cut. Special Features: Touchpad Backlight Reset the Lightbar back to Factory Setting: Press SEL button 8 times. The lightbar will flash 3 times and will reset back to factory settings. To limit the lightbar to R65 flash patterns, press SEL 5 times and bar will flash twice. Safety Director Module Selection To change the number of modules used in the safety director, press and hold SD ON/OFF - tap SD FP SEL to select 5 to 10 modules. Example: 7 modules 9 modules Safety Director Front/Rear Selection Press SD ON/OFF to turn on the safety director. Press and hold SD ON/OFF, once the corner LEDs light, tap SD FP SEL to cycle front, rear or both. Page 9 of 14 Advanced Control Pad Mounting: The advanced control pad is supplied with three mounting options: a bracket, VHB tape and hook and loop patch. The rear of the control pad is designed to allow for the cable exit to be routed five different ways to maximize installation locations. Mount the control pad in a location within convenient reach of the operator so that s/he can operate the system without losing eye contact with the roadway. Advanced Controller Mount (EZ1415): This holder can easily be mounted in the cab of a vehicle using the attached suction cup. Control head is placed inside the grips. The angle of the holder can be changed using the adjustable knobs. BRBARCACKKEETT HHOOOOKKANADNLDOOP LOOPPATPCAHTCH TAPETAPE Page 10 of 14 Standard Flash Patterns /-Patrones de parpadeo estándar/-Modes de clignotement standard/Standard- BSltitaznmduastredr/SFelaqsuhenPzae tdtiesrengsnalazione standard Number Flash Pattern 1 Double 75 FPM - DEFFAULT PATTERN FOR LEVEL 1 2 Title 13 Quad 65 FPM - DEFFAULT PATTERN FOR LEVEL 2 3 Title 13 Double 65 FPM 4 Quint Hold 75 FPM - DEFFAULT PATTERN FOR LEVEL 3 5 Pulse 8 Burst 75 FPM 6 Quad Alternate S S 150 FPM 7 Quad Cross Alternate 150 FPM 8 Double Alternate S S 150 FPM 9 Double Cross Alternate 150 FPM 10 Quint Hold Alternate S S 150 FPM 11 Quint Hold Cross Alternate 150 FPM 12 Quad Alternate S S 150 FPM Center Pulse 13 Double Alternate S S 150 FPM Center Pulse 14 Quint Hold Alternate S S 150 FPM Center Pulse 15 Fast Rotate 16 Wave Rotate 17 Rotate Quad 18 Fast Quad 19 Airport Flash 75 FPM 20 Steady White Left 21 Steady White Right 22 Steady White Front 23 Steady White Rear 24 Title 13 Steady Single Front Red 25 Title 13 Steady Single Front Blue 26 Title 13 Steady Single Front Red and Blue 27 4-LED, Left, 2000 with 250 off. 28 4-LED, Left Solid, 2000 with 250 off. 29 4-LED, LeftFillAndChase, 2000 with 250 off. 30 4-LED, Right, 2000 with 250 off. 31 4-LED, Right Solid, 2000 with 250 off. 32 4-LED, RightFillAndChase, 2000 with 250 off. 33 4-LED, Center Out, 1000 with 250 off, 2 repeats. 34 4-LED, Center Out Solid, 1000 with 250 off, 2 repeats. 35 4-LED, CenterFillAndChase, 1000 with 250 off, 2 repeats. 36 4-LED, Quad Flash, 1000 with 83 on and 42 off, 2 sets of 4 repeats. 37 4-LED, Wig Wag, 500 with 250 on and 250 off, 4 repeats. 38 4-LED, Alternating, 500 with 250 on and 250 off, 4 repeats. 39 Reg 65 Single 120 FPM, 2.05 Hz 40 Reg 65 Double 120 FPM, 2.05 Hz 41 Reg 65 Triple 120 FPM, 2.05 Hz 42 Reg 65 Quad 120 FPM, 2.05 Hz 43 Reg 65 Burst 120 FPM, 2.05 Hz 44 Reg 65 Single S S 120 FPM, 2.05 Hz 45 Reg 65 Double S S 120 FPM, 2.05 Hz 46 Reg 65 Triple S S 120 FPM, 2.05 Hz 47 Reg 65 Quad S S 120 FPM, 2.05 Hz 48 Reg 65 Burst S S 120 FPM, 2.05 Hz 49 Reg 65 Single S S 120 FPM Center Pulse, 2.05 Hz 50 Reg 65 Double S S 120 FPM Center Pulse, 2.05 Hz 51 Reg 65 Triple S S 120 FPM Center Pulse, 2.05 Hz 52 Reg 65 Quad S S 120 FPM Center Pulse, 2.05 Hz 53 Reg 65 Burst S S 120 FPM Center Pulse, 2.05 Hz 54 Cycle All 55 Steady PWM 50 EZ1203A EZ1206AX DN C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 - - - - J845 EZ1203B EZ1203R EZ1206BX EZ1206RX DNDN C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C2 C1 C1 C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 - - - - - - - - EZ1203W EZ1206WX DN C1 C1 C1 C1 C1 C1 C1 C1 C1 C2 C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S C1S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 - - - - EZ1203A EZ1206AX DN C1 - C1 - C1 - C1 - C1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - - - - - EZ1203B EZ1206BX DN C1 - C1 - C1 - C1 - C1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - - - - - J595 EZ1203B EZ1206BX DN C1 - C1 - C1 - C1 - C1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - - - - - EZ1203R EZ1206RX DN C1 - C1 - C1 - C1 - C1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - C1 - - - - - EZ1203W EZ1206WX DN C2 - C1 - C1 - C1 - C2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - C2 - - - - - EZ1203A EZ1206AX D - CLASS E CLASS E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - CA T13 EZ1203B EZ1206BX D CLASS B CLASS B CLASS B CLASS B - - - - - - - - - - - - - - - - - - - - CLASS B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - EZ1203R EZ1206RX D CLASS B CLASS B CLASS B CLASS B - - - - - - - - - - - - - - - - - - - CLASS B - CLASS B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - EZ1203A EZ1206AX D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 - - - - - - - ECE R65 EZ1203B EZ1206BX D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 - - - - - - - EZ1203R EZ1206RX D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 CLASS 1 - - - - - - - Safety DirectorTM Flash Patterns /Patrones de parpadeo Safety DirectorTM/-Modes de clignotement de SSaafefetytyDiDreicrteocrTMto/-rSFalfaetsyhDPiraectttoerrTMn-sLeuchtmuster/Sequenze di segnalazione del Safety DirectorTM Number Name 1 Left Cut 2 Right Cut 3 Left and Right Cut 4 Front Cut 5 Front and Left Cut 6 Front and Right Cut 7 Front and Left and Right Cut 8 Rear Cut 9 Rear and Left Cut 10 Rear and Right Cut 11 Rear and Left and Right Cut 12 Front and Rear Cut NOTE: 1. All SAE J845 compliant patterns have at least 180° of coverage with the minimum configuration of two corner modules, one forward facing and one rear facing module. NOTA: 1. Todos los patrones que cumplen con SAE J845 tienen al menos 180 ° de cobertura con la configuración mínima de dos módulos de esquina, uno orientado hacia adelante y un módulo orientado hacia atrás. REMARQUE: 1. Tous les modèles conformes SAE J845 ont une couverture d'au moins 180° avec la configuration minimale de deux modules d'angle, un module orienté vers l'avant et un module orienté vers l'arrière. HINWEIS: 1. Alle SAE J845-konformen Muster haben eine Abdeckung von mindestens 180° mit der Mindestkonfiguration von zwei Eckmodulen, einem nach vorne und einem nach hinten gerichteten Modul. NOTA: 1. Tutti i modelli conformi a SAE J845 hanno almeno 180° di copertura con la configurazione minima di due moduli angolari, uno rivolto in avanti e uno rivolto all'indietro. Page 11 of 14 Replacement Parts/Accessories Lenses Replacement 24" End Lens - Clear Replacement 6" Mid Lens - Clear Description Driver PCA 12 Channel Driver Board 20 Channel Driver Board Led Modules 3-LED Ice Optic Module - Amber 3-LED Ice Optic Module - Blue 3-LED Ice Optic Module - Green 3-LED Ice Optic Module - Red 3- LED Ice Optic Module - White 4-LED Worklight / Alley Light Module Pair - White 6-LED Flare Optic Stop / Turn / Tail (STT) Module Pair - Red 6-LED Ice Optic Dual Color Module - Amber / Blue 6-LED Ice Optic Dual Color Module - Amber / Red 6-LED Ice Optic Dual Color Module - Amber / White 6-LED Ice Optic Dual Color Module - Blue / White 6-LED Ice Optic Dual Color Module - Red / Blue 6-LED Ice Optic Dual Color Module - Red / White Cables 15' Extension Cable - For use with Standard Wiring 23' Extension Cable - For use with Standard Wiring 48' Extension Cable - For use with Standard Wiring 15' Extension Cable - For use with Advanced Controller EZ1202 48' Extension Cable - For use with Advanced Controller EZ1202 15' Power Cable 6" Discrete Wiring Harness (Pigtail) - For use with Standard Wiring Control Options Advanced Controller Serial Interface Box (SIB) Remote Rocker Max PakTM, 6 button controller 6-Rocker Switch Panel Single Illuminated Rocker Switch Single Switch Panel - For use with A9891 Switch Single Illuminate Rocker Switch End Switch Panel Section - For use with A9901 Switch Center Switch Panel Section - For use with A9901 Switch & End Panel Sections A9902 Switch Panel Mounting Kit - For use with A9901 Switch & Panel Sections A9902 & A9903 On / Off Switch Panel with Pattern Select Mounting Kits Permanent mounting feet and hardware - Black Permanent mounting feet and hardware - White Headache rack mounting kit NOTE: For list of vehicle specific brackets, please contact a Code 3 representative or our latest catelog. Part No. ER0003 ER0004 Call ECCO Rep Call ECCO Rep EZ1203A EZ1203B EZ1203G EZ1203R EZ1203W EZ0003 EZ1205 EZ1206AB EZ1206AR EZ1206AW EZ1206BW EZ1206RB EZ1206RW EZ0008 EZ0008-23 EZ0008-48 EZ1210 EZ1413-48 ER0020 ER0021 EZ1202 EZMATSIB 450R-L6 A9000 A9891 A9893 A9901 A9902 A9903 A9904 A9905SW ER0002 ER0001 A1032RMK Page 12 of 14 Troubleshooting All lightbars are thoroughly tested prior to shipment. However, should you encounter a problem during installation or during the life of the product, follow the guide below for troubleshooting and repair information. If the problem cannot be rectified using the solutions given below, additional information may be obtained from the manufacturer contact details are at the end of this document. LIGHTBAR AND CONTROLLER NOTE: Operating the vehicle without the outer lens installed on the product may result in damage that will NOT be covered under warranty. PROBLEM POSSIBLE CAUSE SOLUTION Does not function Poor power or ground connection If controller functions normally, or if a 12/24V control voltage is present on either the Pattern 1 (brown) or Pattern 2 (orange) wires, then replace the driver board in the lightbar. If controller does not function, then check fuse, cables, and connections to the lightbar and to the controller. One or two LED head do not flash, but Pattern 1 or Pattern 2 indicator LED on control module is on. LED head flashes dimly Incorrect flash patterns Secondary pattern does not function Blown fuse Open circuit wiring from control module to LED head Failed LED head Defective head or driver board Wrong flash configuration Normal operation Check wiring, replace fuse Connect a known-good LED head to the problem output to ensure the control module is working correctly. Repair or replace. Replace LED head Check correct LED head Re-program the lightbar flash pattern for either Program 1 or Program 2, or both. Primary function overrides secondary function turn off primary function ALLEY / TAKEDOWN / WORKLIGHTS PROBLEM Light does not function STOP/TAIL/TURN POSSIBLE CAUSE Defective light Defective controller SOLUTION Replace light If indicator LED on controller is lit, then it is either the light, or the cable to the light, or the driver board. Otherwise the controller is defective. PROBLEM Both/all lights do not function POSSIBLE CAUSE Blown fuse No power Failed S/T/T LED head SOLUTION Check wiring, replace fuse Check to see if vehicle S/T/T lights function properly Make sure that the S/T/T head is plugged into the S/T/T control board and not the driver board. Replace S/T/T LED head and/or its cable. Page 13 of 14 Manufacturer Limited Warranty Policy: Manufacturer warrants that on the date of purchase this product will conform to Manufacturer's specifications for this product (which are available from the Manufacturer upon request). This Limited Warranty extends for Sixty (60) months from the date of purchase. DAMAGE TO PARTS OR PRODUCTS RESULTING FROM TAMPERING, ACCIDENT, ABUSE, MISUSE, NEGLIGENCE, UNAPPROVED MODIFICATIONS, FIRE OR OTHER HAZARD; IMPROPER INSTALLATION OR OPERATION; OR NOT BEING MAINTAINED IN ACCORDANCE WITH THE MAINTENANCE PROCEDURES SET FORTH IN MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS VOIDS THIS LIMITED WARRANTY. Exclusion of Other Warranties: MANUFACTURER MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE IMPLIED WARRANTIES FOR MERCHANTABILITY, QUALITY OR FITNESS FOR A PARTICULAR PURPOSE, OR ARISING FROM A COURSE OF DEALING, USAGE OR TRADE PRACTICE ARE HEREBY EXCLUDED AND SHALL NOT APPLY TO THE PRODUCT AND ARE HEREBY DISCLAIMED, EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ORAL STATEMENTS OR REPRESENTATIONS ABOUT THE PRODUCT DO NOT CONSTITUTE WARRANTIES. Remedies and Limitation of Liability: MANUFACTURER'S SOLE LIABILITY AND BUYER'S EXCLUSIVE REMEDY IN CONTRACT, TORT (INCLUDING NEGLIGENCE), OR UNDER ANY OTHER THEORY AGAINST MANUFACTURER REGARDING THE PRODUCT AND ITS USE SHALL BE, AT MANUFACTURER'S DISCRETION, THE REPLACEMENT OR REPAIR OF THE PRODUCT, OR THE REFUND OF THE PURCHASE PRICE PAID BY BUYER FOR NON-CONFORMING PRODUCT. IN NO EVENT SHALL MANUFACTURER'S LIABILITY ARISING OUT OF THIS LIMITED WARRANTY OR ANY OTHER CLAIM RELATED TO THE MANUFACTURER'S PRODUCTS EXCEED THE AMOUNT PAID FOR THE PRODUCT BY BUYER AT THE TIME OF THE ORIGINAL PURCHASE. IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR LOST PROFITS, THE COST OF SUBSTITUTE EQUIPMENT OR LABOR, PROPERTY DAMAGE, OR OTHER SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES BASED UPON ANY CLAIM FOR BREACH OF CONTRACT, IMPROPER INSTALLATION, NEGLIGENCE, OR OTHER CLAIM, EVEN IF MANUFACTURER OR A MANUFACTURER'S REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. MANUFACTURER SHALL HAVE NO FURTHER OBLIGATION OR LIABILITY WITH RESPECT TO THE PRODUCT OR ITS SALE, OPERATION AND USE, AND MANUFACTURER NEITHER ASSUMES NOR AUTHORIZES THE ASSUMPTION OF ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SUCH PRODUCT. This Limited Warranty defines specific legal rights. You may have other legal rights which vary from jurisdiction to jurisdiction. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages. Product Returns: If a product must be returned for repair or replacement*, please contact our factory to obtain a Return Goods Authorization Number (RGA number) before you ship the product to Code 3®, Inc. Write the RGA number clearly on the package near the mailing label. Be sure you use sufficient packing materials to avoid damage to the product being returned while in transit. *Code 3®, Inc. reserves the right to repair or replace at its discretion. Code 3®, Inc. assumes no responsibility or liability for expenses incurred for the removal and /or reinstallation of products requiring service and/or repair.; nor for the packaging, handling, and shipping: nor for the handling of products returned to sender after the service has been rendered. 10986 North Warson Road St. Louis, MO 63114 USA (314) 996-2800 c3_tech_support@code3esg.com CODE3ESG.com © 2022 Code 3, Inc. All rights reserved. 920-0909-01 Rev. B 439 Boundary Road Truganina Victoria, Australia +61 (0)3 8336 0680 esgapsales@eccogroup.com CODE3ESG.com/au/en An ECCO SAFETY GROUPTM Brand ECCOSAFETYGROUP.com Unit 1, Green Park, Coal Road Seacroft, Leeds, England LS14 1FB +44 (0)113 2375340 esguk-code3@eccogroup.com CODE3ESG.co.uk Page 14 of 14