Havoc Offroad Accessories
User Manual for HAVOC models including: HFB-05-020 HD Hinge Casting, HFB-05-020, HD Hinge Casting, Hinge Casting, Casting
File Info : application/pdf, 14 Pages, 2.76MB
DocumentDocumentPart # HFB-05-020 Components and Hardware: 1. 2. HD Hinge Casting, Bronco 3. 4. 5. 6. 7. 8. 9. 10. Components and Hardware: 1. Hinge Casting.................................................................................. (1) 2. Mesh ................................................................................................ (1) 3. Antenna Bracket ............................................................................. (1) 4. Upper Spacer................................................................................... (1) 5. Lower Spacer .................................................................................. (1) 6. M8 x 40mm Button Head Bolt........................................................ (4) 7. M8 Washer ...................................................................................... (6) 8. M6 x 8mm Button Head Bolt.......................................................... (4) 9. M6 Washer ...................................................................................... (4) 10. M8 x 15mm Button Head Bolt........................................................ (2) Tools for Installation: · 13mm socket · T-30 torx socket · T-45 Torx Driver · 3/8" and 1/2" socket driver · No. 2 Phillips Head Screw Driver · 10mm socket · Plastic Rivet Pry Tool · Grease Pencil · Allen Wrench · Small Flat Head Screwdriver Page 1 HAVOC OFFROAD SERVICE/SUPPORT: M-F 8am - 6pm EST 1-855-460-6800 | EMAIL: support@havocoffroad.com FOR WARRANTY INFORMATION VISIT: www.havocoffroad.com Rev_0.0 10-31-2022 HD Hinge Casting, Bronco 1. Remove the spare tire from the tailgate. Part # HFB-05-020 Note: Have a table or cart close to the tailgate to place the OE tire carrier on after removing it. 2. Remove the 2 torx bolts next to the camera. Then, remove the 8 bolts securing the OE tire carrier to the tailgate. 3. Place Tire carrier onto nearby table. Remove the 4 screws holding the OE 3rd brake light to tire carrier. Page 2 Rev_0.0 10-31-2022 HD Hinge Casting, Bronco 4. Remove the insulation from behind the camera in the tire carrier. Gently, remove the stud plate and camera assembly from the tire carrier. Disconnect the camera from the wire harness. Let 3rd Brake light and wire harness hang below the tailgate. Set OE tire carrier to the side. Part # HFB-05-020 5. Open the tailgate. Using a No. 2 Phillips driver, remove the four plastic rivets next to the tailgate hinge. Page 3 Rev_0.0 10-31-2022 HD Hinge Casting, Bronco 6. Using a 10mm socket, remove the two fasteners near the tailgate hinge. Remove the plastic hinge cover from the vehicle to expose the OE tailgate hinge. Part # HFB-05-020 7. The tailgate strut is located on the bottom of the tailgate. Using a small flat head screw driver, lift retainer clip on tailgate strut. Gently pull strut away from ball bracket on tailgate. 8. Starting near where the wire harness sleeve goes into the side trim panel, lightly pry trim panel open. Page 4 Rev_0.0 10-31-2022 HD Hinge Casting, Bronco 9. With the trim panel lifted, the wire harness plug should be visible. There is a plastic retainer holding the plug to the vehicle. Gently slide a pry tool between the plug and metal body work. Then lift the plug away from the body work. Part # HFB-05-020 10. Pull the plug toward you. Press down on the plug release and pull to diconnect it from the vehicle. 11. Using a grease pencil or painters tape, mark the position on the vehicle where the upper and lower tailgate hinges are mounted. Page 5 Rev_0.0 10-31-2022 HD Hinge Casting, Bronco Warning: Have a second person help in the process of removing and remounting the tailgate. The OE tailgate is large but not heavy. 12. Using a 13mm socket, remove the 4 bolts securing the tailgate hinges to the vehicle. Place OE tailgate on table with the outer panel facing up. Part # HFB-05-020 13. Using a T-45 Torx driver, remove the 4 bolts securing the upper and lower hinges from the tailgate. Page 6 Rev_0.0 10-31-2022 HD Hinge Casting, Bronco 14. Using supplied M8 x 40mm button head(#6) bolt and M8 washer(#7), loosely attach hinge casting to tailgate. Part # HFB-05-020 15. Using the marks created in step 11, align tailgate and cast hinge assembly to vehicle. Reusing OE hardware, attach tailgate to vehicle. Ensure the hinge is in the same location as the OE hinge before tightening. 16. While gently holding up the tailgate, slowly close the tailgate. To compensate for added weight of the spare tire, we suggest adjusting the tailgate upward until the latch housing is making contact with the striker. Also, check the gaps between the tailgate and body panels. Note: You will most likely need to make multiple small adjustments to get everything to align. Page 7 Rev_0.0 10-31-2022 HD Hinge Casting, Bronco 17. Fully tighten M8 hardware installed in step 14. Part # HFB-05-020 18. Using M6 button head bolt(#8) and washer(#9), attach logo mesh to hinge casting. 19. Using M8 x 15mm button head bolt(#10) and M8 washer(#7), attach antenna bracket to hinge casting. Note: The large hole in the bracket is for CB antennas, while the smaller hole can be used to mount a pod light. Page 8 Rev_0.0 10-31-2022 HD Hinge Casting, Bronco Notice: Use instruction sheet provided with Havoc Wheel Mount, HFB-05-021, if mounting it at this time. Step 21-23 are for remounting the OE tire carrier. 20. Reconnect the camera to the wire harness. Align the OE camera assembly to the metal bracket and insulation bracket. Reattach camera assembly to the OE tire carrier. Part # HFB-05-020 21. Reattach the 3rd brake light to the OE tire carrier. Reconnect plug inside cargo area, tailgate strut, and reattach plastic panels. 22. Align the OE tire carrier to the tailgate. Using only the passenger side mounting holes (1), loosely attach the tire carrier reusing OE hardware. Gently slide the upper and lower spacers between the tail- gate and OE tire carrier (2). Install the remaining OE hard- 2 ware to the tailgate (3). Tighten all hardware to secure tire carrier to the tailgate. Remount spare tire. Page 9 3 1 Rev_0.0 10-31-2022 Part # HFB-05-021 Components and Hardware: 1. 2. HD Wheel Mount, Bronco 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Components and Hardware: 1. Base Wheel Mount.......................................................................... (1) 2. Adjustable Wheel Mount Bracket ..................................................(1) 3. Camera Shield................................................................................. (1) 4. Stud Plate ........................................................................................ (1) 5. Upper Spacer................................................................................... (1) 6. Lower Spacer .................................................................................. (1) 7. M8 x 30mm Hex Head Bolt ............................................................ (8) 8. M8 Washer ...................................................................................... (8) 9. M12 Hex Head Bolt......................................................................... (4) 10. M12 Lock Nut.................................................................................. (4) 11. M12 Washer .................................................................................... (8) 12. M6 Flange Head Bolt ...................................................................... (2) Tools for Installation: · 13mm socket · 18mm socket · 19mm socket · 3/8" and 1/2" socket driver · 4mm allen wrench · 4.5mm allen wrench · T-30 torx socket · T-45 Torx socket Page 1 HAVOC OFFROAD SERVICE/SUPPORT: M-F 8am - 6pm EST 1-855-460-6800 | EMAIL: support@havocoffroad.com FOR WARRANTY INFORMATION VISIT: www.havocoffroad.com REV_0.0 9/20/2022 HD Wheel Mount, Bronco 1. Remove spare tire from the tailgate. Note: If installing the Havoc Tailgate Hinge, HFB-05-020, refer to those instructions now. Part # HFB-05-021 Note: Have a table or cart close to the tailgate to place the OE tire carrier on after removing it. 2. Remove the 2 torx bolts next to the camera. Remove the 8 bolts securing the OE tire carrier to the tailgate. 3. Place the tire carrier onto nearby table or cart. Remove the 4 screws holding the OE 3rd brake light to the tire carrier. Page 2 REV_0.0 9/20/2022 HD Wheel Mount, Bronco 4. Inside the carrier, remove the insulation bracket behind the camera. Using a pry tool, separate the camera wire harness from the metal bracket and pull out the camera assembly. Disconnect the camera from the wire harness. Let 3rd brake light and wire harness hang below the tailgate. Set OE tire carrier to the side. Part # HFB-05-021 Skip to step 6 if using OE tailgate hinge. 5. Align wheel mount to tailgate. Using only the passenger side mounting holes (1), loosely attach the wheel mount using supplied M8 hex bolts(#7) and washers(#8). Gently slide the upper and lower spacers between the wheel mount and tailgate (2). Install the remaining M8 hex head bolts and washers to the tailgate (3). Tighten all M8 hex head bolts. Skip to step 7. 6. If you are installing the wheel mount without the Havoc hinge casting, loosely attach wheel mount to tailgate using supplied M8 hex head bolt(#7) and washers(#8). Component #5 Component #1 2 3 1 Component #6 Component #1 Component #8 Component #7 Page 3 REV_0.0 9/20/2022 HD Wheel Mount, Bronco 7. Reusing the OE hardware, attach 3rd brake light to the wheel mount. Part # HFB-05-021 8. Reconnect OE camera to wire harness. Position OE camera housing into adjustable wheel mount bracket. Using supplied M6 flange head bolt, attach stud plate to adjustable wheel mount bracket. OE Camera Component #4 Component #2 9. Using supplied M12 hardware, attach adjustable wheel mount bracket to the wheel mount. Be careful not to pinch any of the camera wires. See wheel position angles below. Component #12 Page 4 0° 7.5° 15° Componenet #11 Component #9 Component #11 Component #10 REV_0.0 9/20/2022 HD Wheel Mount, Bronco 10. Slide camera shield over camera. Part # HFB-05-021 Component #3 11. Reattach the spare tire using OE lug nuts. Adjust 3rd brake light up or down to ensure it is visible. Page 5 REV_0.0 9/20/2022