User Manual for NATIONAL PRIDE models including: NPRO2000S Equipment Reverse Osmosis System Single Phase, NPRO2000S, Equipment Reverse Osmosis System Single Phase, Osmosis System Single Phase
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DocumentDocumentNATIONAL PRIDE EQUIPMENT REVERSE OSMOSIS SYSTEM USER'S MANUAL SINGLE PHASE SKIP PAGE NPE RO System User's Manual NPRO2000S 2 2022 NPE RO SYSTEM TABLE OF CONTENTS Introduction Safety System Log Information Overview of RO System System Layout RO Features Replacement Parts Troubleshooting Maintenance Warranty 4 4-5 6 7 8-12 13 14-15 16-17 18 19 2022 NPE RO System User's Manual 3 NPRO2000S INTRODUCTION This User's Manual outlines installation, operation, maintenance and troubleshooting details vital to the sustained performance of your system. The test results which are included with this User's Manual indicate your system's permeate and concentrate test results. If your system is altered at the site of operation or if the feed water conditions change, contact NPE to determine the proper recovery for your application. NOTE: IN ORDER TO MAINTAIN THE MANUFACTURER WARRANTY, AN OPERATING LOG MUST BE MAINTAINED AND COPIES WILL NEED TO BE SENT TO NATIONAL PRIDE EQUIPMENT FOR REVIEW. NOTE: PRIOR TO OPERATING OR SERVICING THE RO SYSTEM UNIT, THIS USER'S MANUAL MUST BE READ AND FULLY UNDERSTOOD. NOTE: IT IS UNSAFE TO OPERATE OR SERVICE THIS DEVICE WITHOUT FIRST READING AND UNDERSTANDING THE ENTIRE USER'S MANUAL. KEEP THIS MANUAL AND OTHER ASSOCIATED DOCUMENTATION FOR FUTURE REFERENCE. SAFETY This Safety section of this User's Manual outlines the various safety headings used throughout this manual's text and are enhanced and defined below: NOTE: INDICATES STATEMENTS THAT PROVIDE FURTHER INFORMATION AND CLARIFICATION. CAUTION: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN EQUIPMENT OR ANY TYPE OF PROPERTY DAMAGE. WARNING: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN INJURY OR LOSS OF LIFE. FAILURE TO FOLLOW WARNINGS COULD RESULT IN SERIOUS INJURY OR EVEN DEATH. WARNING: DO NOT REMOVE ANY CAUTION, WARNING, OR OTHER DESCRIPTIVE LABELS FROM THE EQUIPMENT. WARNING: DO NOT REMOVE ANY PAGES FROM THE SUPPLIED READING MANUALS OR OTHER INFORMATIONAL DOCUMENTS. NPE RO System User's Manual NPRO2000S 4 2022 SAFETY WARNING: EYE PROTECTION SHOULD BE WORN AT ALL TIMES WHEN OPERATING THE RO SYSTEM AS UNIT HAS HIGH PRESSURE WATER LINES AND MEMBRANE HOUSINGS WHICH MAY LEAK IF FITTINGS LOOSEN OVER TIME. WARNING: UNIT INSTALLATION MUST ADHERE TO ALL LOCAL ELECTRICAL AND PLUMBING CODES. WARNING: ALL MAINTENANCE AND REPAIR ACTIONS ARE TO BE PERFORMED BY MAINTENANCE PERSONNEL WHO HAVE BEEN TRAINED AND FULLY READ THE DOCUMENTATION FOR ALL SYSTEM INFORMATION. CAUTION: TO AVOID ANY ELECTRICAL SHOCK HAZARD, DO NOT OPERATE THIS DEVICE WHEN COVERS OR CONTROLLER ENCLOSURE IS OPENED. CAUTION: ALL ELECTRICAL POWER MUST BE TURNED OFF AND THE LOCK OUT PROCEDURE MUST BE UTILIZED TO ENSURE ALL POWER IS SHUT OFF PRIOR TO SERVICING OR PERFORMING SYSTEM MAINTENANCE TO ANY POTION OF THE EQUIPMENT. CAUTION: DO NOT OPERATE THIS DEVICE IN AN EXPLOSIVE ENVIRONMENT OR IN THE PRESENCE OF FLAMMABLE MATERIALS. WARNING: MOVEMENT OR VIBRATIONS DURING SHIPMENTS MAY CAUSE CONNECTIONS TO LOOSEN. PLEASE CHECK ALL CONNECTIONS PRIOR TO TURNING ON THE POWER. WARNING: DO NOT OPERATE THIS UNIT IN ENVIRONMENTS WHERE TEMPERATURES MAY BE BELOW 40 DEGREES F OR ABOVE 90 DEGREES F. WARNING: IMPROPER WATER FLOW, WATER PRE-TREATMENT, MISUSE OR IMPROPER OPERATION OF THIS DEVICE WILL VOID THE MANUFACTURER'S WARRANTY. CAUTION: FAILURE TO FOLLOW ALL INSTRUCTIONS MAY RESULT IN DAMAGE TO EQUIPMENT OR PERSONAL INJURY. OPERATING LIMITS Minimum Feed Temperature 85 Maximum Feed Temperature 40 Minimum Ambient Temperature 120 Maximum Ambient Temperature 40 Minimum Feed Pressure 85 Maximum Feed Pressure 45 Maximum Operating Pressure 120 Maximum SDI Rating SDI <3 Maximum Turbidity NTU 1 Maximum Free Chlorine PPM 0 Maximum TDS PPM 1000 Maximum Hardness 0 Minimum pH (Continuous) 11 Maximum pH (Continuous) 5 Minimum pH (Cleaning 30 Min) 12 Maximum pH (Cleaning 30 Min) 2 2022 NPE RO System User's Manual 5 NPRO2000S SYSTEM LOG INFORMATION FACTORY DATA Date Manufactured ________________ RO Model Number ________________ RO Serial Number _________________ Factory Performance Pump Model Number _______________________ Pump Serial Number ________________________ Feed Water ______________________ PPM Product Permeate _________________ PPM Product Rate _____________________ GPM Drain Rate ________________________ PPM Inlet Pressure _____________________ PSI Pump Pressure ____________________ PSI System Pressure ___________________ PSI Installation Data Feed Water TDS ___________________ ppm TDS @ ____________ Hardness _________________________ Iron ______________________________ Misc. _____________________________ Product TDS ______________________ ppm % TDS Rejection ___________________ Product Rate ______________________ gpm Drain Rate ________________________ gpm Operating Pressure Pre-Membrane _____________ psi Tested By _________________________________________ Approved By ______________________________________ Date ______________ Date ______________ NPE RO System User's Manual NPRO2000S 6 2022 SYSTEM OVERVIEW National Pride Equipment has developed and manufactured a proprietary RO System to provide a spot free rinse for car wash applications. This RO System has been engineered to allow for a long longevity of issue free operation and low life cycle cost for the operator. The system utilizes commercial low temperature (high efficiency) RO membranes which operate at low pressure. In addition, all the components (chlorine filter, sediment filter, pumps, etc.) have been selected to improve the system reliability, minimize energy use and reduce required maintenance. Please review the entire Manual prior to installation, start-up, servicing or operating the RO System. This manual will include step by step instructions, general overview, replacement parts for the system and overall guidelines. 2022 NPE RO System User's Manual 7 NPRO2000S RO SYSTEM LAYOUT STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 BRINE TANK DUAL WATER SOFTENER CARBON FILTER RO SYSTEM UNIT SPOT FREE STORAGE TANK RO SYSTEM PLUMBING LAYOUT KEY Step 1 Tubes go from the Brine Tank to the Dual Water Softener (Blue) Step 2 Fresh Water Supply into Dual Water Softeners (Green) Tubes from the Brine Tank to the Dual Water Softeners (Blue) Soft Water Discharge from Dual Water Softener to Carbon Filter (Red) Step 3 Soft Water Discharge from Dual Water Softener to Carbon Filter (Red) Carbon Filter Flex Line from Carbon Filter to RO Unit (Green) Step 4 Carbon Filter Flex Line from Carbon Filter to RO Unit (Green) Flex Line from RO Unit to the Spot Free Storage Tank (Blue) Concentrate Saver Flex line to Sewage (Orange) Spot Free Re-Pressure Line From Spot Free Pump Outlet to Rain Bar Solenoid Valves (Pink) Step 5 From Spot Free Re-Pressure Pump to Rain Bat Solenoid Valves. (Yellow) NPE RO System User's Manual NPRO2000S 8 2022 RO ELECTRICAL LAYOUT 2022 NPE RO System User's Manual 9 NPRO2000S SYSTEM LAYOUT 2 1 Product Name 1. Procon Pump 2. 1 HP Motor Product ID PC104E240F11XX NTI-18-56CB NPE RO System User's Manual NPRO2000S 10 2022 SYSTEM LAYOUT 3 Product Name Product ID 1. Pre Filter Housing TW-AH0069 2. Pre Filter TW2005 3. Membrane TW30XLE-4040 4 4. Membrane Housing TW208419 2 1 2022 NPE RO System User's Manual 11 NPRO2000S SYSTEM LAYOUT 3 4 4 6 5 1 2 Product Name 1. Smart Relay 2. Contactor 3. TDS Controller 4. NC Selector Switch 5. 110V Green Light 6. 100V Red Light Product ID SR2E201FU LC1D18G7 HMDPSC-60D XB5AD21 IL-110-Green IL-110-Red NPE RO System User's Manual NPRO2000S 12 2022 MODEL NO NPRO2000S NPRO4000S NPRO6000S NPRO8000S NPRO10000S NPRO12000S 2022 RO SYSTEM FEATURES GPD 2,000 4,000 6,000 8,000 10,000 12,000 SPOT FREE Production Unit At National Pride, we are committed to bringing you premium grade equipment that is reliable, durable, and easy to operate. Our saving space design helps units fit into tight or small pump rooms and range from 2,000 to 12,000 gallons per day. Each unit is thoroughly tested before shipment, ensuring that you receive a product of the highest quality. STANDARD FEATURES - Stainless frame - Built-in TDS meter - 12" x 48" carbon tank - Stainless steel multi-stage pump - Float switch - Heavy duty PVC membrane housings - XLE 4040 membranes - 5 Micron pre-filter and housing - 1.5 cubic feet carbon de-chlorinator - Float kit - Pre-Filter HOUSING Heavy Duty PVC Heavy Duty PVC Heavy Duty PVC Heavy Duty PVC Heavy Duty PVC Heavy Duty PVC MEMBRANE (2) XLE - 4040 (2) XLE - 4040 (3) XLE - 4040 (4) XLE - 4040 (5) XLE - 4040 (6) XLE - 4040 AUTOFLUSH Yes Yes Yes Yes Yes Yes HP Sta-Rite 1.0 HP Sta-Rite 1.0 HP Sta-Rite 2.0 HP Sta-Rite 2.0 HP Sta-Rite 3.0 HP Sta-Rite 3.0 HP NPE RO System User's Manual 13 NPRO2000S RO SYSTEM REPLACEMENT PARTS Product ID # STR1008-BF6S 69WR3 WW61050 F-44500LA-8 F-44500LE-8 GL400RF MM28106 MM32022 MM28212 ASC8238T405-120 MM28215 MM28028 MM28109 MM32023 ALT5308901 ALT8113305 MCM7513K241 CIS808005 CIS805005 D-RODECAL2000 D-9001 D-ETL MM32022 MM28027 MM23022 MM20092 MM28106 MM20082 H141206HLL ABP-1412 SR2E201FU LC1D18G7 LRD14 MM28106 MM28214 MM28154 Product Description Stainless Wall Mount RO Production Unit Reverse Action Pressure Switch Washworld 1.5hp 3 Phase StarRite Solution Pump Razor Flow Meter 1/2" Adjustable Flow Meter 1/2" Non-Adjustable Pressure Gauge Liquid Filled 1/4" Rear Mount Flange Style Barstock Fittings Pipe Bushing 1/2" MPT x 1/4" FPT Barstock Fittings 3/4" Hose to 1/2" MPT Barstock Fittings Hex Nipple (MxM) 1/4" ASCO 1/2" NC Valve 120v Barstock Fittings Hex Nipple (MxM) 3/4" Barstock Fittings Union Tee (FxFxF) 3/4" Barstock Fittings Pipe Bushing 3/4" MPT x 1/4" FPT Barstock Fittings Hose 3/4" x 3/4" MPT 1/2" Cord Grip Oring for 5308901 Cord Grip 1/2" Cord Grip Conduit Locknut 1/2" Sch 80 PVC Elbow 1/2" Sch 80 PVC Tee Decal Spot Free NPRO2000 Control Center Decal ETL Decal Barstcok Fittings 3/4" Hose to 1/2" MPT Barstock Fittings Union Tee (FxFxF) 1/2" Barstock Fittings 3/4" Hose to 1/2" MPT Male Elbow 90Dg; 1/2 Tube x 1/2NPT Basrtock Fittings Pipe Bushing 1/2" MPT x 1/4" FPT Male Elbow 90Dg; 1/4 Tube x 1/4 NPT 14 x 12 x 6 Poly Enclosure, Hinged Aluminum Back Panel 14 x 12 100-240VAC Smart Relay Telemecanique Contactor 7-10A Overload Relay Barstock Fittings Pipe Bushing 1/2" MPT x 1/4" FPT Barstock Fittings Hex Nipple (MxM) 1/2" Barstock Fittings Long Pipe Nipple 1/2" x 2.5" NPE RO System User's Manual NPRO2000S 14 2022 RO SYSTEM REPLACEMENT PARTS Product ID # MM20055 ASC88122403 TW208419 TW30XLE-4040 NERCH900B IL-110-GREEN IL-110-RED 3044076 0800886 6047167 1050020-110 1050020-1120 CAFL4U-220 AGA2 EPCAFL4U MM28004 9070T100D20 PRO-STM7/8 MM28044 XB5AD21 MCM9565K27 GG2DW2000 21534A TW-AH0069 TW2005 STRAB0060-SS GNL100B HMDPSC-60D MM28225 MM28111 CULL-CARBON2.75 SP12-HS MCM69915K55 83400N2 CZ14D68F012N MM28002 MM20021 Product Description Nickel Plated Pushlkock Fitting 1/4" Tube x 1/4" MPT ASCO S Series Din Connector Axeon Membrane Housing Fiberglass 4" x 40" RO Membrane Dimensions 4" x 40" 4" Conduit Clamp LED Indicator 110v Green LED Indicator 110v Red Phoenix UT2.5 Term Block Phoenix End Bracket Phoenix ATP-UT Partition Plate Zack Marker Strip 1-10 Zack Marker Strip 11-20 Terminal Block w LED 220v 2 AMP Glass Fuse End Plate Barstock Fittings 90 Dg Pipe Elbow (FxF) 1/2" SQD Transformer 110V Secondary Single Tube Mount (Set) Barstock Fittings Female Pipe Cross 1/2" 2 POS NC Selector Switch Square Finish Plug Mechanical Switch - ABS Housing 13 AMP Float Switch Weight Filter Housing 2.5 x 20 RO Membranes Sediment Filters 2.5" x 20" 5 Micron 3/4" Prefilter Stainless Steel Mounting Bracket Pressure Gauge Non Liquid Filled Basic Dual TDS Controller Barstock Fittings Male Hex Pipe Reducer 3/4" x 1/2" Barstock Fittings Pipe Bushing 3/4" MPT x 1/2" FPT Culligan Non Back Washing Carbon with Cullar D+ Hose Clamp 9-16" - 1-1/4" Stainless Steel 3/4" Cord Grip Delran Receptacle Straight Male 90 Dg Female Cord Set Barstock Fittings 90 Dg Pipe Elbow (FxF) 1/4" Nickel Plated Pushlock Fitting 1/2" Tube Union Connector 2022 NPE RO System User's Manual 15 NPRO2000S TROUBLESHOOTING Symptom Solution Check Water Pre-Treatment Equipment Low RO Water Production Improperly pretreated water can cause the membrane to have low water production. Check Pressure Pre-Membrane if Pressure Pre-Membrane is not maintained between 120-200 psi, loss will occur Check Reject Control Valve Unable to Keep Pressure Pre-Membrane Between 120-200 psi With the RO running, shut off the reject control valve. Pressure should climb above the minimal pressure. If pressure does not increase, pinch off RO drain hose. If pressure still does not increase, the pressure pump needs to be replaced. If the pressure does increase, the reject control valve needs to be replaced. Spot Free Water is Spotting Check Product Water TDS Test the product water as it is being produced. Sample the water as it moves to the storage tank. If the TDS is high, it could mean the membrane has been compromised. Check Product Water TDS The storage tank is an atmospheric storage container which can make it prone to the contamination. Routine cleaning of the tank will eliminate this problem. RO Display Shows TANK FULL When the Tank is Not Full High Level Float Switch is not Working Using a jumper wire, jump the tank float terminals 15 & 16. If the RO does change to RO running, check wires from control box to float switch. If wire is OK, replace high level float switch. NPE RO System User's Manual Product Number 16 2022 TROUBLESHOOTING Symptom Production Pump Won't Start RO Display Shows High TDS Solution No Power to RO System Check RO Controller's Smart Relay is working. If it is not working, check the source power. Blown Fuse in the Control Box Check if either of the fuses look blown. If blown, replace the fuse. RO Fault Condition Exists The Production Pump will not start for the displays of TANK FULL, LOW FEED PRESSURE or BAD FLOAT. High Level Float Switch is not Working Add a jumper wire to the tank float switch terminals 15 & 16. If the RO pump does not stop replace the smart relay. If the RO Pump stops, replace the high level float switch to fix the issue. Check Product Water TDS Test the product water as it is being made. Sample the water as it goes to the storage tank. If the TDS is high it could mean that the membrane has fouled. Check Storage Tank TDS The storage tank is an atmospheric storage container which can make it prone to the contamination. Routine cleaning of the tank will get rid of this problem. 2022 NPE RO System User's Manual 17 NPRO2000S MAINTENANCE RO System Maintenance Log The operation and maintenance of an RO machine requires regular data recording and routine preventative maintenance. It is vitally important that the daily log sheet be filled out during each operational shift of use. A startup sheet / log should be filled out containing the informational facts about the operation of your machine. These records are kept strictly for reference. If you have questions concerning the operation of your machine or the method of the data recording, contact the manufacturer. NOTE: A log is included with this manual. RO System General Maintenance Guide As a part of the routine maintenance program, it is suggested that performance data of your RO System is recorded on a regular basis. By recording the performance data, diagnosing and performance problems at a later date will be much easier. Replace Pre-Filter Cartridges The standard rule is that once a month the 5 Micron pre-filter should be replaced. The frequency can very depending on the production demands of the RO System. This filter protects the membrane elements from particles, which me be located in the feed water. NOTE: A Pressure drop of 8 psi or more during operation indicates that the pre-filter cartridge needs replacing. Use filters rated at 5 micron or less. Membrane Element Replacement Membrane life expectancy will very from site to site depending on the water quality. TDS reading of 30 or less is considered to be spot free. Anything above this reading, the membranes should be replaced. NPE RO System User's Manual NPRO2000S 18 2022 RO SYSTEM WARRANTY National Pride Equipment RO System National Pride Equipment warrants to the original consumer / purchaser against defects in material and/or workmanship from the date of original Manufacture as follows: Limited Warranty, covering materials and workmanship for 1 year from the date of installation, subject to user's to compliance with manufacturers operating and maintenance instructions. Filter and Membranes are excluded by Warranty, and National Pride Equipment responsibility is limited to any Warranty provided by the filter or membranes manufacturer. National Pride Equipment shall not be held liable for any special, incidental or consequential damages, and will at its option, repair or replace any defective components. Any parts used for replacement are warranted for the remainder of the original warranty period. THIS WARRANTY DOES NOT COVER DEFECTS CAUSED BY ACCIDENT, FIRE, FLOOD, ACTS OF GOD, MISUSE, MISAPPLICATION OR NEGLECT. Shipping expenses to National Pride Equipment at 905 Hickory Lane, Mansfield, Ohio 44905 are the responsibility of the consumer. National Pride Equipment will ship the repaired or new component at the consumer's expense and will not be responsible for any labor charges or other costs resulting from the removal or installation of the repaired or replaced part. 2022 NPE RO System User's Manual 19 NPRO2000S NPE RO System User's Manual NPRO2000S 20 2022Adobe PDF Library 16.0.7 Adobe InDesign 17.4 (Windows)