Installation Guide for RANGER DESIGN models including: N5-DS72-4 Shelving Unit, N5-DS72-4, Shelving Unit
Ranger Design Deep Shelving for High/Standard Roof Vans Model N5-DS | U.S. Upfitters
File Info : application/pdf, 15 Pages, 1.97MB
DocumentDocumentINSTALLATION GUIDE N5-DS72-4 Shelving ( STEEL ) Transit High Roof & Medium Roof Promaster Standard Roof & High Roof Nissan NV High Roof Sprinter Low Roof & High Roof Box Truck / Trailer QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................................................................................................................................... 3 - 4 q 1.2 Shelf Assembly................................................................................................................................ 5 - 6 Phase 2 - Installation q 2.1 Attach Wall Brackets To The End Panels........................................................................................ q 2.2 Mark Holes For Plus Nuts............................................................................................................... q 2.3 Attach Plus Nut............................................................................................................................... q 2.4 Attach Shelf Unit To the Floor......................................................................................................... q 2.5 Attach Wall Brackets...................................................................................................................... 7 8 9 - 10 11 - 12 13 - 14 REQUIRED ITEMS 2 PERSONS q Cordless Impact q Cordless Drill q Tape Measure q Marker q 1/2" Socket q 1/2" Drill Bit w/ Drill Collar ( Set at 1/2" ) q 3/8" Driver Bit q Knife q Plusnut Tool / Plusnut Gun ( 5/16" ) PHASE 1 ASSEMBLY 1.1 SETUP 1.1.1 Unpack components; compare with the bill of materials. 40 - 710 40 - 708 40 - 704 40 - 709 40 - 707 60 - 15.875 × 72 40 - 7002 60 - 17.875 × 72 40 - 7003 1.1.2 Verify all parts are present. BILL OF MATERIALS Item No. Description Qty. 40 - 704 Center Post 1 40 - 707 Short Corner Bracket ( Left ) 1 40 - 708 Short Corner Bracket ( Right ) 1 40 - 709 Long Corner Bracket ( Left ) 1 40 - 710 Long Corner Bracket ( Right ) 1 40 - 7002 End Panel ( Left ) 1 40 - 7003 End Panel ( Right ) 1 60 - 15.875 × 72 Shelf Tray, Black Plywood, Usable 16" × 72" 1 60 - 17.875 × 72 Shelf Tray, Black Plywood, Usable 18" × 72" 3 94 - 4026 Assembly Fastener Kit 1 96 - 4026 Install Fastener Kit 1 For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. B1 | Page 3 1.1.3 Fastener kits. 94 - 4026 Fastener Kit 8× 8× 32× 8× 8× # 90-204 Hex Bolt 5/16"-18 × 3/4" GR-5 ZINC # 92-200 Screw HFH #10 - 16 × 3/4" ZINC # 92-102 Screw HWH #14 × 1" ZINC # 94-116 Serrated Nut 5/16"-18 ZINC # 98-116 Flat Washer 5/16" - 18 × 1" ZINC Fastener Assembly 8× #90-204 Hex Bolt 5/16" × 3/4" #98-116 Flat Washer #94-116 Serrated Nut 8× #92-200 Screw #10 - 16 × 3/4" 32× #92-102 Screw #14 × 1" 96 - 4026 Fastener Kit Fastener Assembly 6× 8× 14× 14× 14× 6× # 90-011 Hex Bolt 5/16"-18 × 1-3/4" GR-5 ZINC # 90-212 Hex Bolt 5/16"-18 × 1-1/4" GR-5 ZINC # 94-132 Plusnut # 98-116 Flat Washer 5/16", O.D. 7/8" ZINC # 98-122 Lock Washer 5/16" ZINC # 98-157 Spacer 0.375" ID, × 1.0" OD × 0.25" LONG NYLON For technical support, contact us at 1-800-565-5321 8× #90-212 Hex Bolt 5/16" × 1-1/4" #98-122 Lock Washer #98-116 Flat Washer #94-132 5/16" Plusnut 6× #90-011 Hex Bolt 5/16" × 1-3/4" #98-122 Lock Washer #98-116 Flat Washer #98-157 Spacers ( QTY = GAP BETWEEN FLOOR AND END PANEL ) #94-132 5/16" Plusnut N5-DS72-4 Installation Guide | REV. B1 | Page 4 PHASE 1 ASSEMBLY 1.2 SHELF ASSEMBLY 1.2.1 Attach both panels to the shelf trays. NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel. IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching. TIPS: Shelf tray position guide. 40 - 7003 16" × 60" 10" ADJUSTABLE 40 - 7002 VEHICLE Promaster Sprinter Transit Nissan Box Truck / Trailer MINIMUM CLEARANCE 16 - 11/16" 13 - 11/16" 13 - 11/16" 13 - 11/16" 13 - 11/16" 18" × 60" 13" ADJUSTABLE 14" ADJUSTABLE 16 - 11/16" ADJUSTABLE TOOLS q Cordless Impact q 3/8" Driver Bit HARDWARE USED 32× #92-102 Screw #14 × 1" For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. B1 | Page 5 1.2.2 Attach the center post to the center front face of the shelf. IMPORTANT: The center post should be attached in the center of the shelf. 36" 40 - 704 NOTE: The bottom flange of the center post need to be flush with the bottom of the end panel. TOOLS q Cordless Impact q 3/8" Driver Bit HARDWARE USED 8× #92-200 Screw #10 - 16 × 3/4" For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. B1 | Page 6 PHASE 2 INSTALLATION 2.1 ATTACH WALL BRACKETS TO THE END PANELS IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck. 2.1.1 · Lift the assembled shelf to the vehicle, then put it in place. · Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle. NOTE: Handle with care. 40 - 708 ( SHORT ) 40 - 707 ( SHORT ) 40 - 710 ( LONG ) 40 - 709 ( LONG ) Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle. NOTE: You can install the brackets inside or outside the panel. TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 8× HAND-TIGHTEN THE BOLTS #90-204 Hex Bolt 5/16" × 3/4" #98-116 Flat Washer #94-116 Serrated Nut HORIZONTAL RIM For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. B1 | Page 7 PHASE 2 INSTALLATION 2.2 MARK HOLES FOR PLUS NUTS 2.2.1 After attaching the brackets mark the holes on the brackets, end panels and center post to the vehicle. NOTE: The distance between the two holes should be no less than 1", to avoid plus nut overlap 1" Mark 2 holes of the short and long brackets on the vehicle horizontal rim. NOTE: If you are using Ranger wall kits, please go to PAGE 14. TOOLS q Marker MARK Mark 2 holes of each end panel and mark also the 2 holes of the center post on the vehicle floor. NOTE: If you are using Ranger floor, please go to PAGE 12. TOOLS q Marker MARK For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. B1 | Page 8 PHASE 2 INSTALLATION 2.3 ATTACH PLUS NUTS 2.3.1 · Lift the assembled shelf on the side. · Drill all the marks using 1/2" drill bit w/ drill collar, then attach plus nuts to the holes. NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth. WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness and Hose. PLUSNUT Drill all the marks then, attach plus nuts to the holes. TOOLS q Cordless Drill q 1/2" Drill Bit w/ Drill Collar ( Set at 1/2" ) q Plus Nut Tool ( 5/16" ) HARDWARE USED 14× #94-132 Plus Nut For technical support, contact us at 1-800-565-5321 DRILL COLLAR ( SET AT 1/2" ) N5-DS72-4 Installation Guide | REV. B1 | Page 9 2.3.2 How to attach plus nut. · USING PLUSNUT GUN STEP: Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse. FORWARD REVERSE · USING THE 6491 PLUSNUT TOOL NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag. The 6490 plusnut tool can be ordered separately upon demand at no charge. 6491 HARDWARE USED Flat washer 5/16" Flat washer 5/16" BS × 7/8" OD TOOLS q Cordless Impact q 1/2" Socket q 9/16" Wrench STEP 1: Assemble the 6491 plusnut tool with the hardware needed, plus nut and the 9/16" wrench as shown. STEP 2: Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2" socket until the plusnut locks, then remove the bolt by turning the impact in reverse. For technical support, contact us at 1-800-565-5321 FORWARD REVERSE N5-DS72-4 Installation Guide | REV. B1 | Page 10 PHASE 2 INSTALLATION 2.4 ATTACH SHELF UNIT TO THE FLOOR WITHOUT RANGER FLOOR 2.4.1 Put the assembled shelf back in place aligning the holes to the plusnuts, then install the end panels and center post to the plus nuts. MOST VEHICLE USE 1 SPACER WHEN NOT OVER RIBS TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 6× #90-011 Hex Bolt 5/16" × 1-3/4" #98-122 Lock Washer #98-116 Flat Washer #98-157 Spacers ( QTY = GAP BETWEEN FLOOR AND END PANEL ) #94-132 5/16" Plusnut NOTE: Fastener should always be installed as close to the vertical face as possible. W/ Spacer W/O Spacer For technical support, contact us at 1-800-565-5321 W/ Spacer W/O Spacer N5-DS72-4 Installation Guide | REV. B1 | Page 11 WITH RANGER FLOOR 2.4.2 · Lift the shelving unit inside the van, then put it in place. · Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw in the last rear slot of the end panels of the shelving unit. For technical support, contact us at 1-800-565-5321 TOOLS q Cordless Impact q 3/8" Driver Bit q 1/2" Socket HARDWARE USED 2× FLOOR FASTENER KIT #92-102 Screw 1" HARDWARE USED 2× FLOOR FASTENER KIT #90-490 Carriage Bolt 5/16" × 1" #98-116 Lock Washer #98-122 Flat Washer #94-104 Hex Nut N5-DS72-4 Installation Guide | REV. B1 | Page 12 PHASE 2 INSTALLATION 2.5 ATTACH WALL BRACKETS WITHOUT RANGER WALL KITS 2.5.1 Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall. NOTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1st before the bolts that used to attached the wall bracket to the end panel. IMPORTANT: After installation is completed, ensure all bolts are tightened. TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 8× #90-212 Hex Bolt 5/16" × 1-1/4" #98-122 Lock Washer #98-116 Flat Washer #94-132 5/16" Plusnut For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. B1 | Page 13 WITH RANGER WALL KITS 2.5.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts. NOTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1st before the bolts that used to attached the wall bracket to the end panel. IMPORTANT: After installation is completed, ensure all bolts are tightened. TOOLS q Cordless Impact q 1/2" Socket FASTENERS USED 8× WALL KITS FASTENER KIT #90-208 Hex Bolt 5/16" × 1" #98-122 Lock Washer #98-116 Flat Washer #94-150 Channel Nut For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. B1 | Page 14 "You have successfully installed your N5-DS72-4 Thank you for doing business with us." For any feedback or suggestions you may have, please contact: cs@rangerdesign.com For technical support, contact us at 1-800-565-5321 N5-DS72-4 Installation Guide | REV. 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