Hyperion Fencing Gate & Trellis Installation

?️ Storage & Handling

While composite materials are highly durable, please follow these important guidelines when storing, moving, and working with Hyperion Fencing products to ensure their lasting beauty.

Storage

• Material should always be covered until ready for installation to maintain a clean surface. If stored outside, use a non-translucent material.
• All products should be stored flat and level, supported above the ground at 500mm intervals.
• Battens used to separate and support stored material should be spaced no more than 500mm apart to prevent boards from bowing.
• Stack units with banding and bottom supports aligned.
• Pallets of fencing slats should not be stacked more than 4 pallets high or 3m in height.

Handling

• Hyperion Fencing materials should be placed, not dumped, when unloading.
• When removing boards from a unit, lift the slats and set them down; do not slide slats against each other when moving them.
• Carry Hyperion Fencing slats on their edge for better support.
• During construction, do not slide or drag any equipment across the slats.
• The surface of the boards should be kept free of construction material and waste to prevent damage.
• Each 1.8m fencing slat weighs approximately 4.5kg. Ensure they are handled safely; it is recommended that two people handle the boards during transportation.

?️ Recommended Tools to Install Hyperion Fencing

Standard woodworking tools can be used when working with Hyperion Fencing. If you are unsure how to use any tool, please consult the tool's manufacturer's user manual.

• Circular Saw - a thin kerf 40-tooth alternate top bevel finish blade is recommended for the cleanest cuts.
• Chisel
• Impact Driver
• Tape Measure
• Spirit Level
• Safety Glasses and relevant Personal Protection Equipment (PPE) ?
• Chalk Line
• Phillips head screwdriver
• Sledge hammer and driving block (if using fence post spikes)
• Hex head key – 8mm & 10mm

? Gate Kit - Frame, Lock & Hinges

The gate kit includes all necessary components for assembling the frame, lock, and hinges.

?️ Gate Kit - Component Labels

The following components are included in the gate kit:

• Allen Key
• Washers (x16)
• Hinge Part A (x2)
• Hinge Part B (x2)
• Steel L Bracket (x4)
• Striker Plate
• Handle (x2)
• Screws: Screw A (x8), Screw B (x2), Screw C (x1), Screw D (x16), Screw E (x16)
• Lock Spindle
• Keys
• Lock Barrel
• Lock (comes in Frame B)
• Aluminium Frame B
• Aluminium Frame C
• Aluminium Frame A (x2)

Installation Guide

Step 1: Unpack and Check Items

Unpack your gate kit and verify all items are present.

Step 2: Prepare and Install Posts

Fix your posts in place using a 1.6m ground anchor steel pole. Ensure there is a gap of at least 875 mm between them (this accounts for an 860mm gate, 5mm latch, and a minimum 10mm gap between the hinge and post, which can be extended). See Figure 01.

[Figure 01: Illustration showing two posts with a measurement of 875mm between them.]

Step 3: Determine Gate Opening Direction

Decide which way you want the gate to open. This will determine the orientation for installing your hinges and the direction your latch faces (the curved latch edge should face the post it latches onto).

If required, you can reposition the latch direction within the lock case. Unscrew the lock from Aluminium Frame B using two face screws, as shown in Figure 02.

With the lock removed, lift the lever shown in Figure 03 and push the latch fully in. You can now rotate it 180 degrees and depress the latch, ensuring the lever falls back to the locked position, as shown in Figure 04.

[Figure 02: Illustration showing a lock mechanism with screws.]

[Figure 03: Illustration showing a gate latch lever being lifted.]

[Figure 04: Illustration showing the gate latch in a rotated and locked position.]

Step 5: Attach L Brackets to Aluminium Frame

Take the L brackets and attach one to each end of one of your Aluminium Frame A parts using Screw D. See Figure 05.

[Figure 05: Illustration showing an L bracket being attached to an aluminium frame piece with screws.]

Step 6: Attach Frame Sides (B&C) to Bottom Frame (A)

Slide the bottom end of Aluminium Frame B and C (Frame B's orientation depends on the lock direction) pieces over one of the Aluminium Frame A pieces with the affixed L brackets until the holes line up. See Figure 05.

Fix these pieces in place with Screw D, connecting only the bottom and two side pieces. Do not fix the top frame piece at this point. See Figure 06.

[Figure 06: Illustration showing the bottom and side frame pieces being joined.]

Step 7: Insert Fence Panels

Cut your fence panel pieces to size (720mm). Slide the 10 pieces in from the top to fill your gate frame. See Figure 07.

[Figure 07: Illustration showing fence panels being slid into a gate frame.]

Step 8: Attach Remaining Frame A

Slide the second Aluminium Frame A with L brackets attached into the top of the gate until the holes line up with the brackets. See Figure 08.

Fix in place using Screw D.

[Figure 08: Illustration showing the top aluminium frame piece being attached.]

Step 9: Attach Hinges

On the opposite side frame from the lock, align Hinge Part A with the first and last joins between the fence panels.

Attach each Hinge Part A using 4 x Screw E and Washers to the gate frame. See Figure 09.

[Figure 09: Illustration showing a hinge being screwed onto the gate frame.]

Step 10: Position Gate for Hanging

Measure or line up your gate (with Hinge Part B attached) to determine the desired height and gap at the top/bottom. This will indicate where Hinge Part B should be fixed to the post.

Step 11: Install Hinge Part B

Once measured and marked, place the L plate of Hinge Part B onto the corner of the post and fix it in place with:

• Top Hinge: 4 x Screw A. See Figure 10.
• Bottom Hinge: 2 x Screw A in the shorter L face and 2 x Screw E in the wider L face (to accommodate the ground anchor pole in the post). See Figure 11.

Note: If fixing to a non-composite post, use appropriate screws.

If you have lined up the gate with hinges attached, you can now screw them in place using the screws as described above. See Figure 12.

Where required, slide the gate onto Hinge Part A and reattach the nut to the end of the adjusting rod (top and bottom).

Adjust and tighten the nuts until you are satisfied with the gap between the gate and the post.

[Figure 10: Illustration showing screws for the top hinge.]

[Figure 11: Illustration showing screws for the bottom hinge.]

[Figure 12: Illustration showing a gate being hung on hinges.]

Step 12: Install the Lock and Handles

Insert the spindle and key barrel into the inside-facing handle (the one with screw holes), ensuring the key slot faces the opposite direction to the handle. Then, slide them through the pre-drilled holes in the gate frame. See Figure 13.

Once the key barrel is fully inserted into the lock mechanism, use Screw C and a hand screwdriver to fix it in place through the hole on the front of the lock face. See Figure 14.

Attach the second handle, aligning it with the spindle on the opposite side, and screw the handles in place with 2 x Screw B using a hand screwdriver (not electric). See Figure 15.

[Figure 13: Illustration showing the spindle and key barrel insertion.]

[Figure 14: Illustration showing the lock mechanism and securing screw.]

[Figure 15: Illustration showing the second handle being attached.]

Step 13: Install the Striker Plate

Line up the striker plate on the post.

Fix the striker plate using appropriate screws (dependant on head space available and post material – self-drilling screws are recommended for composite posts). Then, mark out the two areas of material to be removed for the lock mechanism. See Figure 16.

Remove the striker plate and create the void using a drill, multi-tool, or chisel, depending on the material.

Reattach the striker plate.

[Figure 16: Illustration showing the striker plate alignment and marking.]

Trellis Topper Installation

Follow these steps to install the trellis topper:

1. Follow the steps in the fencing installation guide for the fencing, until you begin to slide your fence panels into your posts.
2. Slide in 10 fence panels between your 2 posts.
3. On top of the 10th panel, slide in the panel cap. Ensure you have inserted your fence clips into the end of the panel cap.
4. With the panel cap in place, you can now slide the trellis into position in the same post slots.
5. Once in place, install your post caps (if you are using composite posts), following the fencing installation guide.

Maintenance & Care

Hyperion products are low maintenance. With a little cleaning, you can help keep your outside space looking beautiful for longer. Please note that although Hyperion products are relatively colour stable, there may be some initial lightening of the Pioneer range products as they naturally weather over the first 8-10 weeks.

Dirt & Grime

Maintaining a clean, dry surface is the best method for combating dirt, grime, and mildew build-up, where periodic cleaning may be sufficient. Although Hyperion products are formulated to inhibit mildew growth and staining, mildew stains can occur where moisture and dirt or pollen are present.

Scrapes & Scratches

Surface scratches and abrasions will fade after weathering. However, scrape and scratch marks can be eliminated by using a wire brush or coarse 60-80 grit sandpaper (Pioneer range products only). Simply brush or sand in the direction of the grain on the product until the mark has gone. The treated area will weather back to match the surrounding product in approximately 8-10 weeks.

Painting & Staining

EnviroBuild does not guarantee or recommend any finishes applied to Hyperion products, but it is possible for them to be painted or stained. Wait until the product has completed its weathering process and ensure you have a clean and dry surface prior to applying any paint or stain. Always apply products in accordance with the manufacturer's application instructions.

Spot Stains

Many stains can be cleaned with soap or a household de-greasing agent and warm water. Scrub and soak the affected area as soon as the stain occurs to ensure the best results, then rinse off with warm water. For more stubborn stains, a composite-specific cleaner is recommended for more effective stain removal. For very set stains, you may use coarse sandpaper (60-80 grit) and sand lightly (Pioneer range products only), always in the direction of the grain of the product. Be careful when sanding the flat wood-grained side of the Pioneer decking board, as this can remove the enhanced wood grain effect.

Cleaned or sanded areas may lighten and may require 8-10 weeks of sun exposure to match the remaining product, depending on location and specific application. Due to the wood content, composite products, like any wood-based product, may experience a naturally occurring process called Extractive Bleeding (also known as tea staining). This process can cause temporary discoloration that will fade with time.

Cleaning

With proper safety precautions, Hyperion products can be washed with either soapy water and a soft-bristled brush or with a power washer (recommended maximum 1500psi pressure). Ensure you spray in the direction of the grain of the boards and use a fan tip nozzle (minimum 6 inches from the surface) along with the proper cleaning product.

Frequently Asked Questions (FAQs)

Q. What colours do your products come in?

A. Hyperion Fencing comes in a variety of colours. We have the natural browns: Oak and Walnut, and the modern greys: Granite, Stone.

Q. Will the colour fade over time?

A. Hyperion products will naturally lighten over the first 8-12 weeks and then will stabilize after this period.

Q. Does the Fencing require treating?

A. Hyperion products are already coloured and do not require painting. Due to the plastic content within Hyperion products, no further treatment is needed, making them easy to clean.

Q. How do your products react when exposed to water?

A. Hyperion products are designed to absorb very little water (approximately 1%). Our ranges have a much lower absorption rate than timber, which heavily reduces the likelihood of wet rot over a longer period.

Q. Do you have recommended installers I can use?

A. EnviroBuild has an extensive network of recommended installers who are trusted to bring your plans to reality. We have chosen these installers for their high quality of work and professionalism. However, as with any third party, we recommend that you follow your own precautions before entering into a contract with them.

Q. Anything else?

A. For any other technical, installation, or care questions, please visit www.envirobuild.com, call our technical team on 0208 088 4888, or email us at info@envirobuild.com.

Q. Can I see Hyperion Fencing samples?

A. Simply visit www.envirobuild.com to order your free samples.