
User Manual for BWM Products models including: BWMLS30H Vertical Horizontal Log Splitter, BWMLS30H, Vertical Horizontal Log Splitter, Horizontal Log Splitter, Log Splitter
Manuals | BWM Products
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DocumentDocument30 TON, 35 TON & 40 TON VERTICAL/HORIZONTAL LOG SPLITTER Operation Manual Model #s BWMLS30H (30 Ton), BWMLS35H (35 Ton), BWMLS40H (40 Ton) This safety symbol identifies important safety measures throughout this manual. Failure to follow this information may result in serious injury or death. Contents SAFETY INFORMATION Intended use 3 Personal protective equipment3 Safety decals 4 General safety 5 Preparation of the log 5 Work area5 Operation of the log splitter6 Repairs and maintenance 7 Hydraulic safety 7 Fire prevention8 Towing safety8 Assembly Instructions Assembly Overview 9 Log Catcher Assembly10 1 Unpacking the Container 11 - 12 2 Tank and Engine Assembly13 3 Tank and Wheel Assembly 14 4 Tank and Tongue Assembly 15 5 Beam Bracket Assembly 16 6 Beam and Tank Assembly17 7 Hydraulic Line Connection18 8 Log Catcher Installation19 9 Final Installation Check19 Operating Instructions Operating Instructions20 Hydraulic Oil Recommendations 20 Engine Oil Recommendations 20 Starting Instructions21 Horizontal and vertical operation 22 Maintenance22 Towing 23 How to split a log with a slanted surface23 Assembly Details/Parts Lists Pump/Engine Parts 24 Tank Assembly25 Tongue Parts26 Beam Parts 27 Specifications & Warranty28 2 Safety Information WARNING: Read and understand the complete operation manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. DO NOT permit children to operate this equipment at any time DO NOT permit others that have not read and understood the complete operation manual to operate this equipment Operation of power equipment can be dangerous It is the sole responsibility of the operator to understand the assembly and safe operation of this product Call us on 1300 454 585 if you have any questions or concerns about the safe operation of this equipment WARNING INTENDED USE: Do Not Use the log splitter for any purpose other than splitting wood, for which it was designed. Any other use is unauthorized and may result in serious injury or death. DANGER PERSONAL PROTECTIVE EQUIPMENT When operating this log splitter it is essential that you wear safety gear including goggles or safety glasses, steel toed shoes and tight fitting gloves (no loose cuffs or draw strings). Always wear ear plugs or sound deafening headphones to protect against hearing loss when operating this log splitter DO NOT wear loose clothing or jewelry that can be caught by moving parts of the log splitter Keep clothing and hair away from all moving parts when operating this log splitter CAUTION 3 Safety Information SAFETY DECALS Make sure all safety warning decals are attached and in readable condition Replace missing or defaced decals Call 1300 454 585 for replacements Operator Zone Decal Part # BWMLS186 Pinch Point Decal Part # BWMLS187 Operation Decal Part # BWMLS185 Hydraulic Fluid Decal Part # BWMLS188 Warning Decal Part # BWMLS189 Oil Level Decal Part # BWMLS190 4 Hot Surface Decal Part # BWMLS191 Safety Information GENERAL SAFETY Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. READ THE OPERATION MANUAL BEFORE USE DO NOT permit children to operate this equipment at any time Do not permit others that have not read and understood the complete operation manual to operate this equipment Keep all people and pets a minimum of 10 feet away from the work area when operating this log splitter Only the operator is to be near the log splitter during use DO NOT operate the log splitter when under the influence of alcohol, drugs or medication DO NOT allow a person who is tired or otherwise impaired or not completely alert to operate the log splitter DANGER PREPARATION OF THE LOG Both ends of the log should be cut as square as possible to prevent the log from rotating out of the splitter during operation Do not split logs greater than 25" (635mm) in length. WORK AREA DO NOT operate the log splitter on icy, wet, muddy or otherwise slippery ground ONLY operate your log splitter on level ground Operating on a slope could cause the log splitter to roll over or logs to fall off of the equipment, which could result in injury. DO NOT operate the log splitter in an enclosed area Exhaust fumes from the engine contain carbon monoxide which can be harmful or deadly when inhaled DO NOT move the log splitter over hilly or uneven terrain without a tow vehicle or adequate help Use a tire chock or block on the wheels to prevent movement of the log splitter while in operation Operate the log splitter in daylight or under good artificial light. Keep the work area free of clutter Remove split wood from around the log splitter immediately after each use to avoid potential tripping DANGER 5 Safety Information DANGER OPERATION OF THE LOG SPLITTER Operate the log splitter from within the operation zone as shown in the diagrams below. The operator has the safest and most efficient access to the control valve and the beam in these locations Failure to operate the log splitter in this position can result in serious injury or death. HORIZONTAL OPERATION OPERATOR ZONE OPERATOR ZONE VERTICAL OPERATION DANGER Make sure the operator knows how to stop and disengage the controls before operating. Do not place hands or feet between the log and splitting wedge during forward or reverse stroke. Serious injury or death could result. DO NOT straddle or step over the log splitter during operation DO NOT reach or bend over the log splitter to pick up a log DO NOT attempt to split two logs on top of each other DO NOT attempt to cross split a log DO NOT attempt to load your log splitter when the ram or wedge is in motion Use your hand to operate the control lever on the valve DO NOT use your foot, a rope or any extension device DO NOT move the log splitter while the engine is running Never leave the equipment unattended while the engine is running. Shut off the engine even if you are leaving the log splitter for a short period of time Use your hand to operate the control lever on the valve DO NOT use your foot, a rope or any extension device 6 Safety Information REPAIRS AND MAINTENANCE DO NOT operate the log splitter when it is in poor mechanical condition or in need of repair. Frequently check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight DO NOT alter the log splitter in any manner Any alteration will void the warranty and could cause the log splitter to be unsafe to operate Perform all recommended maintenance procedures before using the log splitter Replace all damaged or worn parts immediately DO NOT tamper with the engine to run it at excessive speeds The maximum engine speed is preset by the manufacturer and is within safety limits See Honda engine manual Remove the spark plug wire before performing any service or repair on the log splitter Always check the level of hydraulic oil and engine oil before operation. Replacement parts must meet manufacturer's specifications. WARNING HYDRAULIC SAFETY The hydraulic system of the log splitter requires careful inspection along with the mechanical parts Be sure to replace frayed, kinked, cracked or otherwise damaged hydraulic hoses or hydraulic components Check for hydraulic fluid leaks by passing a piece of paper or cardboard underneath or over the area of the leak Do not check for leaks with your hand. Fluid escaping from the smallest hole, under pressure, can have enough force to penetrate the skin causing serious injury or death. Seek professional medical attention immediately if injured by escaping hydraulic fluid. Serious infection or reaction can develop if medical treatment is not administered immediately Relieve all pressure by shutting off the engine and moving the valve control handle back and forth should it become necessary to loosen or remove any hydraulic fitting. DO NOT remove the cap from the hydraulic tank or reservoir while the log splitter is running The tank could contain hot oil under pressure which could result in serious injury. DO NOT adjust the hydraulic valve The pressure relief valve on the log splitter is preset at the factory Only a qualified service technician should perform this adjustment. 7 Safety Information CAUTION FIRE PREVENTION DO NOT operate the log splitter near an open flame or spark. Hydraulic oil and fuel are flammable and can explode. DO NOT fill the fuel tank while the engine is hot or running. Allow the engine to cool before refueling DO NOT smoke while operating or refueling the log splitter Petrol fumes can easily explode Refuel the log splitter in a clear area with no fuel fumes or spilled fuel Use an approved fuel container Replace the fuel cap securely If fuel has spilled, move the log splitter away from the area of the spill and avoid creating any source of ignition until the spilled fuel has evaporated Keep a Class B fire extinguisher on hand when operating this log splitter in dry areas as a precautionary measure against possible flying sparks. Drain the fuel tank prior to storage to avoid the potential fire hazard. Store fuel in an approved, tightly sealed container Store the container in a cool, dry place Turn the fuel shut off valve on the engine to the "OFF" position before towing the log splitter. Failure to do so may result in flooding the engine. CAUTION IMPORTANT NOTE This log splitter is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator Never operate the log splitter indoors or in a contained are as there is a danger from exhaust fume. CAUTION TOWING SAFETY Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter Check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicle and that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning Always use a Class I, 2" ball with this log splitter DO NOT carry any cargo or wood on the log splitter DO NOT allow anyone to sit or ride on the log splitter Disconnect the log splitter from the towing vehicle before operating it Use care when backing up with the log splitter in tow to avoid jack-knifing. Allow for added length of the log splitter when turning, parking, crossing intersections and in all driving situations DO NOT exceed 70km/h when towing your log splitter. Towing the log splitter at speeds higher than 70km/h could result in loss of control, damage to the equipment, serious injury or death Adjust towing speed for terrain and conditions Be extra cautious when towing over rough terrain especially railroad crossings 8 Assembly Overview TOOLS NEEDED FOR ASSEMBLY: Hammer Needle nose pliers Box cutters #2 Phillips screw driver 6mm hex key wrench 8mm driver 13mm wrench / socket wrench 17mm wrench / socket wrench 19mm wrench / socket wrench 22mm & 24mm wrenches / crescent wrench 28mm socket wrench 3 5 2 6 7 8 1 4 CAUTION On pre-filled log splitters, DO NOT REMOVE the end caps from the hydraulic hoses until Step 7 No. Part No. Description Qty. No. Part No. Description Qty. 1 BWMLS101 Tank assembly (30 ton) BWMLS192 Tank assembly (35/40 ton) 1 5 BWMLS105 Beam lock bracket 1 2 BWMLS102 Tongue & stand assembly (30 ton) BWMLS193 Tongue & stand assembly (35/40 ton) 1 6 BWMLS106 Beam pivot bracket 1 3 BWMLS103 BWMLS194 Beam & cylinder assembly (30 ton) Beam & cylinder assembly (35/40 ton) 1 7 BWMLS107 Log catcher assembly 1 Honda GP200 or GX200 (30 ton) 4 BWMLS104 Wheel/tyre assembly, 4.80 x 8" 2 8 Honda GX270 (35 ton) 1 Honda GX390 (40 ton) 9 Log Catcher Assembly 7 8 4 9 1 3 6 5 2 No. Part No. Description 1 BWMLS108 Log catcher grate 2 BWMLS109 Log catcher support plate 3 BWMLS110 Log catcher mount, lower 4 BWMLS111 Log catcher mount, upper 5 BWMLS112 Hex bolt, M10 x 30mm Qty. No. Part No. Description Qty. 1 6 BWMLS113 Lock washer, M10 10 2 7 BWMLS114 Hex nut, M10 10 2 8 BWMLS115 Flat washer, M10 12 2 9 BWMLS116 Button head screw, M10 x 30mm 2 8 10 1 - Unpacking the Container Step 1.1 Remove plastic wrap on crate. Step 1.2 Remove restraining bolts from the beam. Use a 13mm wrench / socket wrench to remove the two hex bolts that are securing the beam to the crate bottom (right). Please note that the two hex bolts are located diagonally opposed to each other Step 1.3 Remove beam and cylinder assembly from crate with assistance of a helper. Lift beam and cylinder assembly to its vertical position standing upright on the beam's footplate. BEAM ASSEMBLY IS BOLTED DOWN IN TWO LOCATIONS REMOVE BOLTS TO UNPACK BEAM ASSEMBLY USE CAUTION WHEN LIFTING HEAVY WEIGHT! Step 1.4 Use a 13mm wrench / socket wrench to remove the single hex bolt that is securing the tank assembly to the crate bottom (right). 11 REMOVE BOLT 1 - Unpacking the Container Step 1.5 Use a 13mm wrench / socket wrench to remove the two hex bolts that secure the Honda engine to the crate bottom (right). Step 1.6 Remove tank and engine assembly from crate REMOVE BOLTS 12 2 - Tank and Engine Assembly Step 2.1 Remove engine bolts (5) from tank. Step 2.2 Place engine (2) on tank 7 6 2 Step 2.3 Secure engine on tank (1) in 4 places with hex bolt 1 (5), flat washer (6) and locking hex nut (7). 8 Step 2.4 Attach suction line tube (3) to pump Step 2.5 Fasten the suction line tube to the pump assembly with hose clamp (4) 3 4 6 5 No. Part No. 1 BWMLS101 BWMLS192 2 Description Tank assembly (30 ton) Tank assembly (35/40 ton) Honda GP200 or GX200 (30 ton) Honda GX270 (35 ton) Honda GX390 (40 ton) 3 BWMLS117 Suction line tube 4 BWMLS118 Hose clamp, 15/16" to 1-1/4" Qty. No. Part No. Description Qty. 1 5 BWMLS119 Hex bolt, M8 x 45, G8.8 4 6 BWMLS120 Flat washer, M8 8 1 7 BWMLS121 Locking hex nut, M8 x 1.25, G8.8 4 1 2 8 BWMLS122 Rubber engine damper 4 13 3 - Tank and Wheel Assembly Step 3.1 Remove disposable spindle covers and wheel bearing covers. Step 3.2 Slide wheel/tyre assembly (2) on to the spindle with valve stem of tyre facing outwards Step 3.3 Install the flat washer (3) onto the spindle. 1 Step 3.4 Thread the slotted castle nut (4) onto the spindle The slotted nut should be attached with a 28mm socket tight enough to eliminate the free-play of the wheel assembly and not tighter Make sure the wheels can freely rotate The castle nut needs to be oriented to allow for the installation of the cotter pin (5) Step 3.5 Install the cotter pin through the castle nut and spindle Bend pin ends around spindle to secure its position HUB CAP TOOL (7) IS ONLY TO BE USED TO INSTALL HUB CAP (6). 2 3 45 6 7 Step 3.6 Install the hub cap (6) using the hub cap tool (7) Gently tap on the hub cap tool with a hammer to drive the hub cap into place Step 3.7 Repeat Steps 1 - 6 to install the second wheel No. Part No. Description Qty. No. Part No. Description Qty. 1 BWMLS128 Tank & engine assembly (30 ton) BWMLS195 Tank & engine assembly (35/40 ton) 1 5 BWMLS125 Cotter pin, 1/8" x 1-1/2" 2 2 BWMLS104 Wheel/tyre assembly, 4.80 x 8" 2 6 BWMLS126 Hub cap 2 3 BWMLS123 Flat washer, 3/4" 2 7 BWMLS127 Hub cap tool 1 4 BWMLS124 Castle nut, 3/16" 16, clear zinc 2 14 4 - Tank and Tongue Assembly Step 4.1 Attach the tongue and stand assembly (2) to the tank and engine assembly (1) with hex bolt (3), flat washer (4), lock washer (5) and hex nut (6) in two places Tighten securely using 19mm socket wrench. 1 64 5 2 4 3 7 No. Part No. Description Qty. No. Part No. Description Qty. 1 BWMLS128 Tank & engine assembly (30 ton) BWMLS195 Tank & engine assembly (35/40 ton) 1 5 BWMLS131 Lock washer, M12 2 2 BWMLS102 Tongue & stand assembly (30 ton) BWMLS193 Tongue & stand assembly (35/40 ton) 1 6 BWMLS132 Hex nut, M12 x 1.75, G8.8 2 3 BWMLS129 Hex bolt M12 x 1.75 x 110mm, G8.8 2 7 BWMLS133 Manual canister 1 4 BWMLS130 Flat washer, M12 4 15 5 - Beam Bracket Assembly Step 5.1 Attach the beam lock bracket (2) to the beam and cylinder assembly (1) with hex bolt (4), 1 flat washer (5), lock washer (6) and hex nut (7) in two places Tighten securely using 19mm 2 socket wrench. 6 4 Step 5.2 Attach the pivot bracket (3) to the beam and cylinder assembly (1) using the four bottom holes with hex bolt (4), flat washer (5), lock washer (6) and hex nut (7) in four places Tighten securely using 19mm socket wrench. 7 5 3 No. Part No. Description Qty. No. Part No. Description Qty. 1 BWMLS103 BWMLS194 Beam & cylinder assembly (30 ton) Beam & cylinder assembly (35/40 ton) 1 5 BWMLS130 Flat washer, M12 6 2 BWMLS134 Beam lock bracket 1 6 BWMLS131 Lock washer, M12 6 3 BWMLS135 Beam pivot bracket 1 7 BWMLS132 Hex nut, M12 x 1.75, G8.8 6 4 BWMLS129 Hex bolt, M12 x 1.75 x 35mm, G8.8 6 16 6 - Beam and Tank Assembly Step 6.1 Rotate the jack stand attached to the side of the tongue assembly downwards into position by releasing the pin and then securing the release pin Step 6.2 Remove the retaining clip (2) and hitch pin (1) from the assembled unit (below). Step 6.3 Slowly back the assembled unit up to the beam and cylinder assembly Align the tongue bracket of the assembled unit to the pivot bracket of the beam assembly Step 6.4 Once the brackets are aligned, install the hitch pin (1) through the brackets then install the retaining clip (2) into the hitch pin 1 2 No. Part No. Description 1 BWMLS136 Hitch pin 5/8" x 6-1/4" Qty. No. Part No. Description Qty. 1 2 BWMLS137 R-clip, 1/8". Fits 1/2" to 3/4" 1 17 7 - Hydraulic Line Connection Step 7.1 Hold hydraulic hose (1) and (2) above the level of the hydraulic tank to prevent fluid leakage and remove the end caps. Step 7.2 Apply Teflon tape or pipe sealant on to the hose fitting threads. Install the ends of the two hydraulic hoses (1) and (2) to the valve (as shown in detail drawing below). Securely tighten the fitting connections using 22mm and 24mm wrench Step 7.3 Remove tank cap and install the vent cap CAUTION On pre-filled log splitters, hold hoses above the level of the hydraulic tank before removing end caps 2 1 No. Part No. Description 1 BWMLS138 Hydraulic hose, 1/2" x 56" Qty. No. Part No. Description Qty. 1 2 BWMLS139 Hydraulic hose, 1/2" x 38", high pressure 1 18 8 - Log Catcher Installation Step 8.1 Rotate beam and cylinder assembly down from upright position and lock in place with the release pin Step 8.2 Install the log catcher assembly (1) with hex bolts (2), flat washer (3), lock washer (4), hex nut (5) and button screw (6) in two places Tighten hex nuts securely with a 17mm socket wrench and tighten button screws with 6mm hex key wrench 3 5 4 3 6 4 51 3 2 No. Part No. Description Qty. No. Part No. Description Qty. 1 BWMLS107 Log catcher assembly 1 4 BWMLS113 Lock washer, M10 4 2 BWMLS112 Hex bolt M10 x 1.5 x 30mm, G8.8 2 5 BWMLS114 Hex nut, M10 x 1.5, G8.8 4 3 BWMLS115 Flat washer, M10 4 6 BWMLS140 Button screw, M10 x 1.5 x 30mm, G8.8 2 9 - Final Installation Check Step 9.1 Check tightness of all fittings, nuts and bolts prior to filling the log splitter with fluids. 19 Operating Instructions WARNING: Read and understand the complete operation manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. DO NOT permit children to operate this equipment at any time DO NOT permit others that have not read and understood the complete operation manual to operate this equipment Operation of power equipment can be dangerous It is the sole responsibility of the operator to understand the assembly and safe operation of this product DANGER CAUTION: Oil must be added to the hydraulic reservoir and the engine before starting or operation. CAUTION Step 1 Please add approximately 15/20 litres of hydraulic fluid. The remaining hydraulic fluid will be added after the cylinder is cycled AW46 hydraulic oil is recommended Use only clean oil and take care to prevent dirt from entering the hydraulic reservoir ENGINE OIL RECOMMENDATIONS Use 4 stroke automotive detergent oil SAE 10W30 is recommended for general use Refer to the SAE Viscosity Grades chart in your engine owner's manual for average temperature ranges. The engine oil capacity is 600ml for the Honda GX200 (30 ton), 1.1lts for the Honda GX270 (35 ton) and 1.1lts for the Honda GX390 (40 ton). Always check oil level before starting the engine and keep level full Step 2 After the hydraulic reservoir and the engine crankcase are filled with oil, start the engine. The hydraulic pump is self-priming With the engine running, move the hydraulic valve lever toward the foot plate This will cause the cylinder to extend and expel air When the cylinder is fully extended, retract it Repeat this procedure several times An erratic movement of the cylinder indicates that there is still air in the system. Add about 3 to 6 litres of hydraulic fluid. Approximately 19 litres will register just above the top fill line on the dip stick. The total capacity of the entire hydraulic system is 30 litres, with 19 litres of hydraulic fluid minimum to operate. NOTE: If the tank is overfilled it will expel oil from the breather cap when the cylinder is retracted. Cycle the cylinder again until it has a constant speed which indicates that all air has been expelled. 20 Operating Instructions STARTING INSTRUCTIONS NOTE: Refer to the engine owner's manual for complete information on starting, maintenance and troubleshooting 1 Move the fuel valve lever to the ON position 2 To start a cold engine, move the choke lever to the CLOSE position To restart a warm engine, leave the choke lever in the OPEN position 3 Move the throttle lever away from the SLOW position, about 1/3 of the way toward the FAST position 4 Turn the engine switch to the ON position 5 Pull the starter grip until you feel resistance, then pull briskly Return the starter grip gently 6 If the choke lever has been moved to the CLOSE position to start the engine, gradually move it to the OPEN position as the engine warms up 7 To stop the engine in an emergency, simply turn the engine switch to the OFF position Under normal conditions, move the throttle lever to the SLOW position and then turn the engine switch to the OFF position Then turn the fuel valve lever to the OFF position For further information on starting and stopping the engine, refer to your engine owner's manual. CAUTION CAUTION: Turn fuel shut off valve to the OFF position before towing to avoid flooding the engine. NOTE: The engines maximum speed is factory preset at 3600 RPM as the no load speed The throttle should be set at the maximum speed for wood splitting to reach the horsepower required for the pump WARNING WARNING: Review safety information related to operation of the log splitter on pages 3-6 of this manual. Make sure that you have the recommended personal protective equipment described on page 3. Store manuals in the manual cannister attached to the tongue of the log splitter or file in a safe place for future reference. NOTE: For operation in wooded areas, obtain a spark arrestor for the exhaust system See the engine operating and maintenance manual and check with your authorised service centre See also FIRE PREVENTION on page 8 of this manual IMPORTANT: To extend the life of the hydraulic cylinder avoid bottoming out the wedge plate to the foot piece. To conform with industry safety recommendations the wedge stops 1/2" from the end of the stroke. 21 Operating Instructions 1 Set up the log splitter in a clear, level area and block the wheels Make sure that the suction port on the tank is always on the lower side of the log splitter 2 For horizontal operation place a log on the beam against the foot plate Make sure the log is securely on the foot plate and against the beam To split wood in the vertical position, release the pin on the beam latch located on the front end of the beam Carefully tilt the beam up until the foot plate is sitting squarely on the ground and the log splitter is stable Place the log on the foot plate against the beam When the beam is returned to the horizontal position make sure the beam latch is securely locked down 3 With the engine running, depress the valve handle so that the cylinder will drive the wedge into the log Extend the cylinder until the log splits or to the end of its stroke If the log has not completely split after the cylinder has reached the end of its extension, retract the cylinder IMPORTANT: Leaving the valve in the ACTUATE position at the end of the stroke may damage the pump Always use extra care when splitting logs with unsquare ends FOR HORIZONTAL OPERATION FOR VERTICAL OPERATION Beam end handle 1 Release beam lock pin 2 Carefully tilt the beam up until the foot plate is sitting squarely on the ground MAINTENANCE 1 Consult the operating and maintenance instructions of the engine manufacturer for engine care and maintenance 2 Always check the oil level of the hydraulic reservoir before operation Operating the log splitter without an adequate oil supply will cause severe damage to the pump 3. Change the oil filter after the first 25 hours of operation. There after change the oil filter every 100 hours or seasonally, whichever comes first. 4. To drain the hydraulic oil, loosen the clamp on the hose coming from the fitting on the bottom of the tank. It is located just to the right of the oil filter. 5 If the wedge becomes dull or nicked, it can be removed and sharpened Remove the bolt that connects the wedge to the cylinder The hose from the valve may need to be removed Carefully lift the cylinder to allow the wedge to slide forward The wedge can now be lifted off and sharpened 6 Clean the breather cap after 25 hours of operation Clean it more often when operated in dusty conditions. To clean, remove the breather cap from the tank and flush with kerosene or liquid detergent to remove the dirt 7 See REPAIRS AND MAINTENANCE on page 7 of this manual 8. All replacement parts must meet manufacturer's specifications. 22 Operating Instructions TOWING This log splitter is equipped with pneumatic tyres, a Class I coupler (2" diameter ball required) and sLaofceatyl rcehgauilnastioBnsefsohreoutoldwbinegc, htheeckseadferteygcahradiinnsg must be secured to the hitch licensing, lights, towing, etc or bumper of the Turn fuel shut off vehicle valve on the engine to the OFF position prior to towing. Failure to do so may result in flooding the engine. Do not exceed 70km/h when towing this log splitter See also TOWING SAFETY on page 8 of this manual Press handle down and lock tightly Lift leg up and lock it Hook safety chain to towing vehicle WARNING TOWING HAZARDS SERIOUS INJURY or DEATH can occur if towing safety rules are not followed REVIEW towing safety warnings in your towing vehicle manual DRIVE SAFELY. Be aware of the added length of the log splitter NEVER ride or transport cargo on the log splitter TURN OFF the vehicle before leaving the log splitter unattended Choose a level surface to operate the log splitter Block the log splitter wheels to prevent unintended movement NEVER tow or operated this log splitter while under the influence of alcohol, drugs or medication HOW TO SPLIT A LOG WITH A SLANTED SURFACE WRONG BETTER BEST 23 Pump & Engine Parts 1 5 6 3 4 2 10 11 9 8 7 No. Part No. Description Qty. No. Part No. Description Qty. 1 Honda GP200 or GX200 (30 ton) Honda GX270 (35 ton) 1 7 BWMLS145 Pump, 13 GPM (30 ton) BWMLS196 Pump, 17.5 GPM (35/40 ton) 1 Honda GX390 (40 ton) 2 BWMLS141 Bar, key stock SQ 3/16" x 1-1/2" 1 8 BWMLS146 Jaw coupler assembly, 1/2" bore, L090 1 3 BWMLS142 Lock washer, M8 9 BWMLS147 Pump mount, 92mm BC 1 4 10 BWMLS148 Jaw spider coupler, L090 1 4 BWMLS143 Hex bolt, M8 x 10 x 25mm, G8.8 4 5 BWMLS144 Hex bolt, M8 x 1.25 x 30mm, G8.8 4 11 BWMLS149 Jaw coupler assembly, 3/4" bore 1 6 BWMLS121 Locking hex nut, M8 x 1.25, G8.8 4 24 7 8 5 6 9 11 12 10 3 13 14 Tank Parts 4 17 16 15 1 2 No. Part No. Description Qty. No. Part No. Description Qty. 1 BWMLS150 Tank with decals (30 ton) BWMLS197 Tank with decals (35/40 ton) 1 10 BWMLS156 Hydraulic oil filter 1 2 BWMLS119 Hex bolt, M8 x 1.25 x 45mm, G8.8 4 11 BWMLS157 Hose clamp, 15/16" to 1-1/4" 2 3 BWMLS120 Flat washer, M8 8 12 BWMLS158 Suction line tube, wire reinforced 1 4 BWMLS121 Locking hex nut, M8 x 1.25, G8.8 4 13 BWMLS139 Hydraulic hose, 1/2" x 38", high pressure 1 5 BWMLS151 Suction Filter 1 14 BWMLS138 Hydraulic hose, 1/2" x 56" 1 6 BWMLS152 Fitting, 3/4 NPT to 1" tube 1 15 BWMLS136 Hitch pin, 5/8" x 6-1/4" 1 7 BWMLS153 Fitting, M 3/4 NPT, M 3/4 NPT 1 16 BWMLS137 R-Clip, 1/8", 1/2" to 3/4" 1 8 BWMLS154 Filter base, 3/4 NPT, 1-12 UNF 1 17 BWMLS159 Vent cap assembly 1 9 BWMLS155 Elbow, M 3/4 NPT, F 1/2 NPT 1 25 Tongue Parts 12 10 2 13 14 13 9 10 11 10 1 3 10 11 7 8 65 4 No. Part No. Description Qty. 1 BWMLS160 Tongue 1 2 BWMLS161 Ball coupler assembly, 2" 1 3 BWMLS162 Tongue stand 1 4 BWMLS133 Manual canister 1 5 BWMLS163 Hex bolt, M6 x 1.0 x 20mm, G8.8 3 6 BWMLS164 Fender washer, M6 3 7 BWMLS165 Shim, OD 75mm, ID 64mm x 1mm 1 No. Part No. Description Qty. 8 BWMLS166 Retaining ring, external, 63mm shaft 1 9 BWMLS167 Hex bolt, M10 x 1.5 x 100mm, G8.8 1 10 BWMLS115 Flat washer, M10 4 11 BWMLS168 Locking hex nut, M10 x 1.5, G8.8 2 12 BWMLS169 Hex bolt, M10 x 1.5 x 120mm, G8.8 1 13 BWMLS170 Flat washer, 1/2" 2 14 BWMLS171 Safety chain 2 26 14 5 15 7 6 2 8 1 Beam Parts 6 13 12 4 3 9 17 13 12 11 16 10 No. Part No. Description Qty. No. Part No. Description Qty. 1 BWMLS172 Beam (30 ton) BWMLS198 Beam (35/40 ton) 1 9 BWMLS180 Hex bolt, M12 x 1.75 x 75mm, G8.8 1 2 BWMLS173 Cylinder assembly, 4-1/2", F 1/2 NPT (30 ton) BWMLS199 Cylinder assembly, 5", F 1/2 NPT (35/40 ton) 1 10 BWMLS129 Hex bolt, M12 x 1.75 x 35mm, G8.8 11 BWMLS130 Flat washer, M12 4 4 3 BWMLS174 Wedge, 8.5" (30 ton) BWMLS200 Wedge, 9" (35/40 ton) 1 12 BWMLS131 Lock washer, M12 5 4 BWMLS175 Nipple, 1/2 NPT, 1/2 NPT 1 13 BWMLS132 Hex nut, M12X1.75, G8.8 5 5 BWMLS176 Valve, adj. detent, 3000 PSI (30 ton) BWMLS201 Valve, adj. detent, 4000 PSI (35/40 ton) 1 14 BWMLS181 Elbow, M 3/4 NPT to F1/2 NPT 1 6 BWMLS177 Elbow, 1/2 NPT, 1/2 flare tube 2 15 BWMLS182 Fitting, 45°, M 3/4 NPT to F1/2 NPT 1 7 BWMLS178 Tube, 1/2 OD, flared, 3/4-16" nuts 1 16 BWMLS183 Stripper, RT 1 8 BWMLS179 Clevis pin assy, 1" OD, w/clips (30 ton) BWMLS202 Clevis pin assy, 1" OD, w/clips (35/40 ton) 1 17 BWMLS184 Stripper, LT 1 27 Warranty IMPORTANT NOTICE We, the manufacturer, reserves the right to change the product and/or specifications in this manual without notifications. The manual is for information references only and the pictures and drawings depicted herein are for references only WARRANTY AND REPAIR SERVICE Please call our customer service team on 1300 454 585 for any warranty issues or repairs Record the information below for future reference. Model No: Serial No: Date of purchase: Place of purchase: Specifications Part No. Maximum splitting force Engine Maximum log length Cycle time, down & back Cylinder Pump, two stage Wedge, heat treated steel Beam Hydraulic capacity Shipping weight Valve Wheels Coupler Warranty BWMLS30 30 Tons Honda GP200 or GX200 25" (635mm) 105 seconds 4-1/2" dia x 24" stroke 13 GPM 85" high 85" foot plate 32 litres max 260kg Auto return with adjustable detent DOT approved 16" OD road tyres 2" ball with safety chains 2 Years, limited BWMLS35 35 Tons Honda GX270 25" (635mm) 115 seconds 5" dia x 24" stroke 175 GPM 9" high 9" foot plate 32 litres max 306kg 1 Tonnage and cycle times may vary dependent on mechanical and environmental conditions 2 As rated by engine manufacturer 3 Minimum operational capacity is 19 litres of hydraulic fluid BWMLS40 40 Tons Honda GX390 25" (635mm) 115 seconds 5" dia x 24" stroke 175 GPM 9" high 9" foot plate 32 litres max 306kg Customer Hotline 1300 454 585. 28Adobe PDF Library 16.0.7 Adobe InDesign 17.2 (Macintosh)