HANYOUNGNUX HSR-2D/2A Single-Phase Solid State Relay
Instruction Manual
About the Product
Thank you for purchasing Hanyoung Nux products. Please read this instruction manual carefully before using this product, and use the product correctly. Also, please keep this instruction manual where you can view it any time.
Manufacturer: HANYOUNGNUX CO., LTD
Address: 28, Gilpa-ro 71beon-gil, Michuhol-gu, Incheon, Korea
TEL: +82-32-876-4697
Website: http://www.hanyoungnux.com
Model Code: MC1001KE220701
Safety Information
Please read the safety information carefully before use and use the product correctly. The alerts declared in the manual are classified into Danger, Warning, and Caution according to their importance.
DANGER
- Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
- Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
- The input/output terminals are subject to electric shock risk. Never let the input/output terminals come in contact with your body or conductive substances.
- When used in equipment with a high risk of personal injury or property damage (examples: medical devices, nuclear control, ships, aircrafts, vehicles, railways, combustion devices, safety devices, crime/disaster prevention equipment etc.), install double safety devices and prevent accidents. Failure to do so may result in fire, personnel accident or property damage.
- Please read the safety information carefully before use, and use the product correctly.
- If there is a possibility that a malfunction or abnormality of this product may lead to a serious accident, install an appropriate protection circuit on the outside and plan to prevent accidents.
- Please supply the rated power voltage, in order to prevent product breakdowns or malfunctions.
- To prevent electric shocks and malfunctions, do not supply power until the wiring is completed.
- Please disassemble the product after turning OFF the power.
- Any use of the product other than those specified by the manufacturer may result in personal injury or property damage.
- Please use this product after installing it to a panel, because there is a risk of electric shock.
CAUTION
- Please make sure that the product specifications are the same as you ordered.
- Please use the product in places where corrosive gases (especially harmful gases, ammonia, etc.) and flammable gases are not generated.
- Please use the product in places without liquids, oils, chemicals, steam, dust, salt, iron, etc. (pollution degree 1 or 2).
- Please avoid places where large inductive interference, static electricity, magnetic noise are generated.
- Please avoid places with heat accumulation caused by direct sunlight, radiant heat, etc.
- When water enters, short circuit or fire may occur, so please inspect the product carefully.
- Do not connect anything to the unused terminals.
- For DC types, please wire correctly, after checking the polarity of the terminals.
- When using the SSR, the product may be damaged if the specified heat sink is not used. Be sure to use the specified heat sink.
- When disposing of the product, treat it as industrial waste.
Suffix Code
| Model | Code | Content |
|---|---|---|
| HSR | -2 | Single-Phase Solid State Relay |
| D | Single-phase | |
| A | 4 - 32 VDC | |
| 10 | 10 A | |
| 20 | 20 A | |
| 30 | 30 A | |
| 40 | 40 A | |
| 50 | 50 A | |
| 70 | 70 A | |
| 2 | 90 - 264 VAC | |
| 4 | 90 - 480 VAC | |
| Z | Zero cross switching | |
| R | Random switching | |
| - | Without heat sink | |
| -T | With heat sink (only for 50A, 70A) |
Specifications
DC Input Type (Low Voltage)
| Classification | HSR-2D102Z | HSR-2D202Z | HSR-2D302Z | HSR-2D402Z | HSR-2D502Z | HSR-2D702Z |
|---|---|---|---|---|---|---|
| HSR-2D102R | HSR-2D202R | HSR-2D302R | HSR-2D402R | HSR-2D502R | HSR-2D702R | |
| Input | ||||||
| Power voltage | 5 - 24 VDC | |||||
| Operating voltage range | 4 - 32 VDC | |||||
| Impedance | Max. 4 kΩ | |||||
| Operating voltage | Min. 3 VDC | |||||
| Reset voltage | Max. 1.5 VDC | |||||
| Input current | Constant current method: 10 mA (±3) | |||||
| Output | ||||||
| Rated load voltage | 100 - 240 VAC | |||||
| Load voltage range | 90 - 264 VAC | |||||
| Peak voltage (non-repetition) | 600 V | 600 V | 600 V | 600 V | 800 V | 800 V |
| Rated load current | 10 A | 20 A | 30 A | 40 A | 50 A | 70 A |
| Frequency | 50/60 Hz | |||||
| Surge current | 125 A | 260 A | 315 A | 315 A | 580 A | 580 A |
| Leakage current | 15 mA | 15 mA | 15 mA | 15 mA | Max. 20 mA | Max. 20 mA |
| ON state voltage drop | 1.3 V | 1.6 V | 1.8 V | 1.8 V | 1.8 V | 1.8 V |
| Min. operating current | 1 A | 1 A | 1 A | 1 A | 0.5 A | 0.5 A |
| Response speed | Zero cross switching: 1/2 cycle + 1 ms max. Random switching: Max. 1 ms | |||||
| Insulation resistance | 500 VDC, 100 MΩ (input/output and among cases) | |||||
| Dielectric strength | 2500 VAC (60 Hz for one minute) | |||||
| Vibration resistance | 10 - 55 Hz, double amplitude: 1.5 mm, Each X, Y, Z axis for 2 hours | |||||
| Shock resistance | 1000 m/s² (about 100 G), Each X, Y, Z axis for 3 times | |||||
| Storage temperature | -30 ~ 90 °C | |||||
| Ambient temperature & humidity | -20 ~ 80 °C, 45 ~ 85 % R.H. | |||||
| Approval | CE | |||||
| Weight (g) | 150 | |||||
| ※ Weight when packed | ||||||
DC Input Type (High Voltage)
| Classification | HSR-2D104Z | HSR-2D204Z | HSR-2D304Z | HSR-2D404Z | HSR-2D504Z | HSR-2D704Z |
|---|---|---|---|---|---|---|
| HSR-2D104R | HSR-2D204R | HSR-2D304R | HSR-2D404R | HSR-2D504R | HSR-2D704R | |
| Input | ||||||
| Power voltage | 5 - 24 VDC | |||||
| Operating voltage range | 4 - 32 VDC | |||||
| Impedance | Max. 4 kΩ | |||||
| Operating voltage | Min. 3 VDC | |||||
| Reset voltage | Max. 1.4 VDC | |||||
| Input current | Constant current method: 10 mA (±3) | |||||
| Output | ||||||
| Rated load voltage | 100 - 440 VAC | |||||
| Load voltage range | 90 - 480 VAC | |||||
| Peak voltage (non-repetition) | 800 V | 1200 V | 1200 V | 1200 V | 1200 V | 1200 V |
| Rated load current | 10 A | 20 A | 30 A | 40 A | 50 A | 70 A |
| Frequency | 50/60 Hz | |||||
| Surge current | 170 A | 250 A | 350 A | 370 A | 580 A | 580 A |
| Leakage current | Max. 20 mA | Max. 20 mA | Max. 20 mA | Max. 20 mA | Max. 20 mA | Max. 20 mA |
| ON state voltage drop | 1.3 V | 1.6 V | 1.8 V | 1.8 V | 1.8 V | 1.8 V |
| Min. operating current | 1 A | 1 A | 1 A | 1 A | 0.5 A | 0.5 A |
| Response speed | Zero cross switching: 1/2 cycle + 1 ms max. Random switching: Max. 1 ms | |||||
| Insulation resistance | 500 VDC, 100 MΩ (input/output and among cases) | |||||
| Dielectric strength | 2500 VAC (60 Hz for one minute) | |||||
| Vibration resistance | 10 - 55 Hz, double amplitude: 1.5 mm, Each X, Y, Z axis for 2 hours | |||||
| Shock resistance | 1000 m/s² (about 100 G), Each X, Y, Z axis for 3 times | |||||
| Storage temperature | -30 ~ 90 °C | |||||
| Ambient temperature & humidity | -20 ~ 80 °C, 45 ~ 85 % R.H. | |||||
| Approval | CE | |||||
| Weight (g) | 150 | |||||
| ※ Weight when packed | ||||||
AC Input Type (Low Voltage)
| Classification | HSR-2A102Z | HSR-2A202Z | HSR-2A302Z | HSR-2A402Z | HSR-2A502Z | HSR-2A702Z |
|---|---|---|---|---|---|---|
| HSR-2A102R | HSR-2A202R | HSR-2A302R | HSR-2A402R | HSR-2A502R | HSR-2A702R | |
| Input | ||||||
| Power voltage | 100 - 240 VAC | |||||
| Operating voltage range | 90 - 264 VAC | |||||
| Impedance | Max. 4 kΩ | |||||
| Operating voltage | Min. 72 VAC | |||||
| Reset voltage | Max. 40 VAC | |||||
| Input current | 240 VAC / 9 mA (±4) | |||||
| Output | ||||||
| Rated load voltage | 100 - 240 VAC | |||||
| Load voltage range | 90 - 264 VAC | |||||
| Peak voltage (non-repetition) | 600 V | 600 V | 600 V | 600 V | 800 V | 800 V |
| Rated load current | 10 A | 20 A | 30 A | 40 A | 50 A | 70 A |
| Frequency | 50/60 Hz | |||||
| Surge current | 125 A | 260 A | 315 A | 315 A | 580 A | 580 A |
| Leakage current | 15 mA | 15 mA | 15 mA | 15 mA | Max. 20 mA | Max. 20 mA |
| ON state voltage drop | 1.3 V | 1.6 V | 1.8 V | 1.8 V | 1.8 V | 1.8 V |
| Min. operating current | 1 A | 1 A | 1 A | 1 A | 0.5 A | 0.5 A |
| Response speed | Zero cross switching: 1/2 cycle + 1 ms max. Random switching: Max. 1 ms | |||||
| Insulation resistance | 500 VDC, 100 MΩ (input/output and among cases) | |||||
| Dielectric strength | 2500 VAC (60 Hz for one minute) | |||||
| Vibration resistance | 10 - 55 Hz, double amplitude: 1.5 mm, Each X, Y, Z axis for 2 hours | |||||
| Shock resistance | 1000 m/s² (about 100 G), Each X, Y, Z axis for 3 times | |||||
| Storage temperature | -30 ~ 90 °C | |||||
| Ambient temperature & humidity | -20 ~ 80 °C, 45 ~ 85 % R.H. | |||||
| Approval | CE | |||||
| Weight (g) | 150 | |||||
| ※ Weight when packed | ||||||
AC Input Type (High Voltage)
| Classification | HSR-2A104Z | HSR-2A204Z | HSR-2A304Z | HSR-2A404Z | HSR-2A504Z | HSR-2A704Z |
|---|---|---|---|---|---|---|
| HSR-2A104R | HSR-2A204R | HSR-2A304R | HSR-2A404R | HSR-2A504R | HSR-2A704R | |
| Input | ||||||
| Power voltage | 100 - 240 VAC | |||||
| Operating voltage range | 90 - 264 VAC | |||||
| Impedance | Max. 4 kΩ | |||||
| Operating voltage | Min. 80 VAC | |||||
| Reset voltage | Max. 40 VAC | |||||
| Input current | 240 VAC / 9 mA (±4) | |||||
| Output | ||||||
| Rated load voltage | 100 - 440 VAC | |||||
| Load voltage range | 90 - 480 VAC | |||||
| Peak voltage (non-repetition) | 800 V | 1200 V | 1200 V | 1200 V | 1200 V | 1200 V |
| Rated load current | 10 A | 20 A | 30 A | 40 A | 50 A | 70 A |
| Frequency | 50/60 Hz | |||||
| Surge current | 170 A | 250 A | 350 A | 370 A | 580 A | 580 A |
| Leakage current | Max. 20 mA | Max. 20 mA | Max. 20 mA | Max. 20 mA | Max. 20 mA | Max. 20 mA |
| ON state voltage drop | 1.3 V | 1.6 V | 1.8 V | 1.8 V | 1.8 V | 1.8 V |
| Min. operating current | 1 A | 1 A | 1 A | 1 A | 0.5 A | 0.5 A |
| Response speed | Zero cross switching: 1/2 cycle + 1 ms max. Random switching: Max. 1 ms | |||||
| Insulation resistance | 500 VDC, 100 MΩ (input/output and among cases) | |||||
| Dielectric strength | 2500 VAC (60 Hz for one minute) | |||||
| Vibration resistance | 10 - 55 Hz, double amplitude: 1.5 mm, Each X, Y, Z axis for 2 hours | |||||
| Shock resistance | 1000 m/s² (about 100 G), Each X, Y, Z axis for 3 times | |||||
| Storage temperature | -30 ~ 90 °C | |||||
| Ambient temperature & humidity | -20 ~ 80 °C, 45 ~ 85 % R.H. | |||||
| Approval | CE | |||||
| Weight (g) | 150 | |||||
| ※ Weight when packed | ||||||
Dimensions
General Dimensions (HSR-2D/2A)
Diagram shows a rectangular relay with mounting holes. Key dimensions are: Height 27.0 mm, Width 44.0 mm, Depth 26.0 mm. Mounting holes are M4, spaced 48.5 mm horizontally and 46.0 mm vertically. A panel cutout of 6.8 mm x 2.2 mm is indicated.
Heat Sink Dimensions
HSP Series (10 A)
Diagram shows a finned heat sink. Key dimensions: Height 87.6 mm, Width 48.5 mm, Depth 20.5 mm. Mounting holes are M4. Panel cutout dimensions are 9.8 mm x 2.2 mm.
| Model | Applicable Model | Capacity(A) | Weight |
|---|---|---|---|
| HSP-10 | HSR-2D10 | 10 A | 208 g |
HSM Series
Diagram shows a finned heat sink. Key dimensions: Height 87.6 mm, Width 48.5 mm, Depth 20.5 mm. Mounting holes are M4. Panel cutout dimensions are 9.8 mm x 2.2 mm.
| Model | Applicable Model | Capacity(A) | A | B | C | Weight | |
|---|---|---|---|---|---|---|---|
| HSM-70 | HSR-210 | 10 A | 70.0 | 35.0 | 48.5 | - | 364 g |
| HSM-110 | HSR-220 | 20 A | 110.0 | 55.0 | 48.5 | - | 568 g |
| HSM-150 | HSR-230, HSR-240 | 30 A, 40 A | 150.0 | 75.0 | 48.5 | 97.0 | 768 g |
HSN80-F Series
Diagram shows a finned heat sink with a fan mounting area. Key dimensions: Height 99 mm, Width 139 mm, Depth 133.5 mm. Mounting holes are M4 and M3. A ∅92 mm Fan Power Supply 220 VAC is indicated.
| Model | Applicable Model | Capacity(A) | A | B | C | D | E | Weight |
|---|---|---|---|---|---|---|---|---|
| HSN80-F | HSR-250 | 50 A | 121.9 | 80.0 | 60.0 | 32.0 | 4.5 | 1,474 g |
HSN120-F Series
Diagram shows a finned heat sink with a fan mounting area. Key dimensions: Height 99 mm, Width 139 mm, Depth 119.5 mm. Mounting holes are M4 and M3. A ∅92 mm Fan Power Supply 220 VAC is indicated.
| Model | Applicable Model | Capacity(A) | A | B | C | D | E | Weight |
|---|---|---|---|---|---|---|---|---|
| HSN120-F | HSR-270 | 70 A | 150.0 | 80.0 | 60.0 | 32.0 | 4.5 | 2,052 g |
Application Circuits
Diagrams show typical application circuits for Solid State Relays (SSRs). These include AC input type (10 A ~ 40 A), DC input type (10 A ~ 40 A), DC input type (50 A ~ 70 A), and AC input type (50 A ~ 70 A). Each diagram illustrates the input side (DC or AC), the SSR itself, and the output side connected to a load.
Equivalent Circuits
Diagrams illustrate the equivalent electrical circuits for different SSR types. These include DC input types (10 A ~ 40 A and 50 A ~ 70 A) and AC input types (10 A ~ 40 A and 50 A ~ 70 A). Each shows the input circuit, a DC conversion circuit (where applicable), and a trigger circuit leading to the load circuit.
Load Current Characteristics
These graphs show the relationship between input voltage/current and load current under various conditions.
Input Voltage / Current Characteristics
- HSR-2D (single-phase DC): Graph shows Input Current (mA) on the Y-axis versus Input Voltage (V) on the X-axis. The line is relatively flat, indicating stable input current across the tested voltage range (0-30V).
- HSR-2A (single-phase AC): Graph shows Input Current (mA) on the Y-axis versus Input Voltage (V) on the X-axis. The line is relatively flat, indicating stable input current across the tested voltage range (0-300V).
Load Current Characteristics
- 10 A, 20 A: Two graphs are presented. Both show Load Current (Arms) on the Y-axis versus Ambient Temperature (°C) on the X-axis. The graphs for HSR-2D20 and HSR-2D10 show a slight downward trend as temperature increases, indicating a decrease in maximum load current at higher temperatures.
- 30 A, 40 A: Two graphs are presented. Both show Load Current (Arms) on the Y-axis versus Ambient Temperature (°C) on the X-axis. The graphs for HSR-2D40 and HSR-2D30 show a slight downward trend as temperature increases.
- 50 A, 70 A: Two graphs are presented. Both show Load Current (Arms) on the Y-axis versus Ambient Temperature (°C) on the X-axis. The graphs for HSR-2D70 and HSR-2D50 show a more pronounced downward trend as temperature increases, indicating a significant decrease in maximum load current at higher temperatures.
Surge Current Characteristics
These graphs illustrate the relay's performance under surge conditions.
- 10 A, 20 A, 30 A, 40 A: A graph shows Surge Current (A) on the Y-axis versus Number of Cycle (60 Hz) on the X-axis. The lines for HSR-2D10, HSR-2D20, HSR-2D30, and HSR-2D40 show a rapid decrease in surge current capacity as the number of cycles increases.
- 50 A, 70 A: A graph shows Surge Current (A) on the Y-axis versus Frequency (60 Hz) on the X-axis. The lines for HSR-2D50 and HSR-2D70 show a decrease in surge current capacity as the frequency increases.
Precautions while using the heat sinks
- Using a standard heat sink and heat-dissipation grease is mandatory for this product.
- Even if a standard heat sink is used, HSR damage may occur if the environment temperature rises or if the ventilation does not work well (environment temperature: over 40 °C).
- The normal HSR element is damaged at the maximum temperature of 125 °C or more. When the temperature of the heat sink is 85 °C or higher, or more, the temperature of the element reaches around 125 °C. Therefore, during operation, measure the temperature of the heat sink.
- When you connect HSR to the heat sink, heat-transmitting grease is needed for smooth heat transmission.
- To prevent separation by vibration, tighten up with bolts.
- Before installation, be sure to apply heat-dissipation grease to the contact surface using the standard heat sink, as shown in the above picture. Do not use on insulation boards (wood, plastic, rubber).
Diagram shows a hand applying thermal grease to a heat sink surface before mounting the relay.
For further information, please visit our homepage (www.hanyoungnux.com) and refer to the user's manual in the archive.
Note: The above contents are subject to change without prior notice for performance improvement.
