E-XTEQ - Measurement solutions
User Guide for E-XTEQ models including: 2AK5Y-E-VLT, 2AK5YEVLT, CDF 7000, E-VLT Leak Detector, E-VLT, Leak Detector, Detector
Control Technology China Co., LTD E-VLT 2AK5Y-E-VLT 2AK5YEVLT e vlt
File Info : application/pdf, 18 Pages, 1.38MB
DocumentDocumentE-VLT Quick Start Guide QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 Table of contents Safety advisory / Warranty .......................................................................................3 GOOD PRACTICES AND SAFETY INSTRUCTIONS............................................................3 1/17 Preamble....................................................................................................................4 E-VLT.......................................................................................................................................4 LEAK TEST .............................................................................................................................4 PRINCIPE OF CYCLE.............................................................................................................5 Your E-VLT ................................................................................................................6 FRONT PANEL .......................................................................................................................6 BACK PANEL .........................................................................................................................6 COUPLERS .............................................................................................................................7 POWER SUPPLY CONNECTORS .........................................................................................7 DIGITAL LINKS.......................................................................................................................7 User interface ............................................................................................................8 OVERVIEW .............................................................................................................................8 KEYS .......................................................................................................................................8 Cycle keys ........................................................................................................................8 Keys.................................................................................................................................... 8 POWER UP .............................................................................................................................9 MAIN MENU screen ........................................................................................................9 PREPARING A PROGRAM ..................................................................................................10 PREPARING A BATTERY GROUPS PROGRAMS.............................................................11 SELECTING A BATTERY TO TEST ....................................................................................11 STARTING AND STOPPING CYCLE...................................................................................12 Starting a measurement cycle...................................................................................12 Measurement cycle screen ........................................................................................12 Stopping a cycle ...........................................................................................................13 User adjustments....................................................................................................14 PROGRAM PARAMETERS..................................................................................................14 BATTERY PARAMETERS....................................................................................................15 CONFIGURATION MENU .....................................................................................................15 RESULTS MENU ..................................................................................................................16 Specifications.......................................................................................................... 17 CARACTERISTICS ...............................................................................................................17 QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 ATEQ Manufacturer Plants - Measurement Solution, Global Leader. E-XTEQ 30, rue des Dames, Z.I. 78340 LES CLAYES-SOUS-BOIS FRANCE e-xteq.com 2/17 Tél. : +33 1 30 07 1330 We continuously work on improving our products. This is why information contained in this manual, the device and the technical specifications may be modified without prior notification. Pictures and figures in this manual are non-contractual. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 Safety advisory / Warranty GOOD PRACTICES AND SAFETY INSTRUCTIONS 3/17 Safety recommendations The device is supplied with 100 / 240 V AC, it is mandatory to connect it to the ground with a good link to the ground, to protect against electric hazard or electrocution. Recommendations for the test environment Keep the test area as clean as possible. Recommendations for operators E-XTEQ recommends that the operators who use the devices have training and a level of qualification that correspond to the job to perform. General recommendations -- Read the user manual before using the device. -- All electrical connections to the device must be equipped with safety systems (fuses, circuit breakers, etc.) adapted to the needs and in accordance with the applicable standards and rules. -- To avoid electromagnetic interference, electrical connections to the device must be shorter than 2 meters. -- Power supply plug must be grounded. -- Disconnect the device from the mains before performing any maintenance work. -- Shut off the compressed air supply when working on the pneumatic assembly. -- Do not open a connected device. -- Avoid splashing water on the device. E-XTEQ is at your disposal for any information concerning the use of the device under maximum safety conditions. We draw your attention to the fact that E-XTEQ cannot be held responsible for any accident related to a misuse of the measuring instrument, the workstation or non-compliance of the installation with safety rules. In addition, E-XTEQ declines any responsibility for the calibration or the fitting of their instruments that is not done by E-XTEQ. E-XTEQ also declines any responsibility for any modification (program, mechanical or electrical) of the device done without their written consent. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 Preamble E-VLT E-VLT is a leak detector able to test large volume like EV battery housing and cooling. 4/17 E-VLT can memorise 128 different test programs and 32 batteries sets of programs. LEAK TEST Leak test and Desenzitizes Mode The test pressure is applied to the input of the test part 3. The measurement is performed by the pressure sensor 2. 1 Device 2 Pressure sensor 3 Part under test Desensitized Mode: there is no leak fullscale. The limit is the test Pressure. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 PRINCIPE OF CYCLE The measurement cycle is made of 4 mains phases : fill, stabilization, test, dumping. 5/17 0 Waiting phase 1 Fill phase 2 Stabilization phase 4 Dumping QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 Your E-VLT FRONT PANEL The user interface is located on the front panel. 6/17 1 2 1 Touchscreen Display 2 USB Connectors BACK PANEL 12 3 1 Part number / Serial number 5 4 2 Exhaust output 3 Test part connector 4 Calibration informations 5 Connector for 100 / 240 V AC power supply QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 COUPLERS Different couplers are mandatories to test Housing or cooling system. They must be connected on the test pipe fast connector.. 7/17 POWER SUPPLY CONNECTORS 100 / 240 V AC connector (J7) The device can be connected to a 100 / 240 V AC power supply (option). This connector has a ON/OFF button. It is mandatory to connect the device with a good link to the ground, to protect against electric hazard or electrocution. Interruptor ON/OFF 1 ON 0 OFF DIGITAL LINKS PC USB connectors (on front face) USB connectors can be used for connecting miscellaneous compatible USB devices. The USB connectors are located under the rubber cover 1 (see figure). 1 2 3 1 USB connector to PC 2 USB connector to USB key or barcode reader 3 Rubber cover Do not use a cable longer than 2 m. Push the rubber cover 3 slightly forward for an easy access to USB connectors 1 and 2. Only use this connection for temporary communication. Connection to a PC cannot be used permanently because the communication can be disconnected by the PC. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 User interface OVERVIEW 8/17 KEYS Cycle keys The cycle keys are used to start and to stop a measurement cycle. Key Name Start Reset Function Starts a measurement cycle and opens the Measurement cycle screen. Stops the measurement cycle in progress. Keys The navigation keys are used to select menus/options and change parameter values. Key Name OK Function Validation of actual screen. Back Returns to previous screen. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 POWER UP 1. Make sure that all the necessary connections are in place. 2. Power up your device 9/17 When Power up part under pressure must NOT be connected to the instrument. Then the instrument propose an autotest. MAIN MENU screen The MAIN MENU screen gives access to different sections for managing the device and the test parameters. 1 2 3 1 Battery selection and test Menu 2 Results Menu 3 Instrument configuration QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 PREPARING A PROGRAM Use this process to configure a new test program. On the MAIN MENU screen : 1. Select « Battery » Menu 10/17 2. Select « Parameters » Menu (requires Expert Rights) The program list is displayed. 1. Home : returns to main menu 2. Group parameters (Batteries) 3. Programs parameters 4. Special cycles (Autozero, ...) 5. Configuration 3. Select the program number you want to edit. 12345 4. Modify parameters For more details refer to chapter : User Adjustment / Program parameters 5. Press Home to come back to main menu QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 PREPARING A BATTERY GROUPS PROGRAMS 1. Select « Battery » Menu 11/17 2. Select the battery group you want to edit 3. Modify parameters For more details refer to chapter : User Adjustment / Battery parameters 4. Press HOME to come back to main menu SELECTING A BATTERY TO TEST 1. Select « Battery » Menu 2. Select « Battery list » Menu 3. Select the correct battery in the list 4. Select TEST TYPE (Housing or Cooling) Prepare and connect the correct coupler QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 STARTING AND STOPPING CYCLE When the expected program is selected. Starting a measurement cycle 1. Press Start. 12/17 The cycle phases of program are successively displayed : FILL STABILISATION TEST DUMP At the end of the test time, the result is display. Measurement cycle screen It displays the different values of the current test (or last one). 1 2 3 4 5 13 12 6 11 7 10 8 9 1 Battery Name 2 Step progress 3 Battery type of test 4 Cloud connection (Not available yet) 5 User Right (Normal/Expert) 6 Pressure or Leak measurement 7 Cycle step (Fill, Stab, Test, Dump, Ready) 8 Bargraph : Pressure according to target or leak according to reject level 9 Result of the test (Pass, Fail, Alarm code) 10 Countdown Bargraph 11 Time remaining to finish test 12 In the center : When ready ; Start key Duting cycle : Cycle step icon When cycle is finished : Result icon (PASS / FAIL / ALA) 13 Quantity program executed / Total in « Auto chain » mode. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 Stopping a cycle 1. Press Stop to immediately stop the current measurment. 13/17 QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 User adjustments PROGRAM PARAMETERS Use this menu to configure the measurement cycle associated to each test program. 14/17 Groups Timers Pressure Leak Options Parameters Name Waiting time Fill Time Stabilisation time Test time Dump time Pressure unit Set Fill Min and Max pressure Leak unit Max reject Std Patm and Temperature Offset Volume Filter time Sign Leak search Descriptions Text field to easily organise program (Ex: batteryName Housing) Test type: Leak per default Time before starting the cycle Necessary time to fill the battery at the pressure instruction As soon as the instruction is reached, the fill time is shortened Necessary time to get a correct measurement during test time Necesary time to get a representative measurement (20 Pa) of the part with a leak closed to reject level (ex. leak of 0.1 Pa/s, it is advised to have 180s test time) Time required to dump the part through the instrument, for housing (low pressure) couplers can be unplug to earn time Select correct unit in the list Pressure instruction (Target) At the end of filling time pressure needs to be between these 2 levels Select correct unit in the list Level to declare part under test as FAIL Requested parameters when specific unit as sccm is used Manual offset that can be subtracted to the leak measurement. It is a usefull parameter to shorten stabilisation time (Reserved to expert) It's a necessary coeficient to convert pressure decay (in Pa) to leak (in flow unit like ml/min) Usefull function to limit external pertubation during test time with flow unit, this time max must be inferior to 0.5*Test time Change the sign of the measurement, (vaccum test) If the part is declared as leaking, the instrument maintains the pressure at the end of the test to let the operator look for the leak. The test must must be stopped manually QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 BATTERY PARAMETERS Use this menu to name and affect Test Programs. 15/17 Parameters Name Picture Test 1 Housing Test 2 Cooling Descriptions Displayed name in the battery list menu Displayed pictures in the battery list menu (Not available yet) Program selected to make Housing TEST Program selected to make Cooling TEST CONFIGURATION MENU Use this menu to configure your E-VLT device. Parameters Date Job Mode Autochain Descriptions Define correct Date and Time. it is important for results stored. Using this mode, the instrument requires to make housing and cooling on a specific battery. At the end of the test a special file records the tests. This mode automatically makes the specified quantity of tests and generates a dedicated result file. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 RESULTS MENU In this section you can observe the results of the last 50 cycles. 16/17 Connecte a USB memory stick and press the white key to transfer data from the instruments : - Key/SerialNumber/Campaign : all the measurement done with auto chaining mode - Key/SerialNumber/Results : all the measurement done - Key/SerialNumber/jobs/ : all the measurement done with Job mode FCC Warning This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any inte rference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interferenceto radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: · Reorient or relocate the receiving antenna. · Increase the separation between the equipment and receiver. · Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. · Consult the dealer or an experienced radio/TV technician for help. Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body. QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02 Specifications CARACTERISTICS Technical characteristics of the device. 17/17 Main characteristics : Characteristics Mass Electrical power supply Overvoltage category Air supply Pneumatic connections: Operation temperature Storage temperature Operation altitude Relative humidity Values About 8,5 kg (18.7 lbs) 100 / 240 V AC II 55 W - 50/60 Hz From -10 to 250 kPa Fast connector Staubi RBE 03 +5 °C to + 45 °C (+ 41 °F to 113 °F) 0 °C to +60 °C (32 °F to 140 °F) Up to 2000 m (6500 ft) 80 % at 31 °C (87 °F) and 50 % at 40 °C (104 °F) Dimensions (in millimeters) : QSG-EVLT-00449_R00_XXXX00_01_EN_2022-11-02