Dayton 61HV94 Wet/Dry Vacuum Operating Instructions & Parts Manual

Before You Begin

Tools Needed:

• Phillips screwdriver
• Safety glasses

Unpacking:

Pull lid latches outward, remove the tank cover, and take out any accessories shipped inside the tank.

Inspection:

After unpacking, carefully inspect the unit for any transit damage, loose, missing, or damaged parts. Shipping damage claims must be filed with the carrier.

Refer to Important Safety Instructions on page 4 and Cautions and Warnings as shown.

Package Contents

The Dayton 61HV94 Wet/Dry Vacuum comes with various parts and accessories. Below is a list of components included in the package:

Cleaner Description:

Important Safety Instructions

1. Do not leave the vacuum plugged in or operating. Unplug from the outlet when not in use and before performing any service.
2. Do not expose to rain. Store indoors.
3. Always disconnect the plug from the wall outlet before removing the tank cover.
4. Do not allow the vacuum to be used as a toy. Close attention is necessary when used by or near children.
5. Do not use with a damaged cord or plug. If the vacuum is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, contact a service center for assistance.
6. Do not pull or carry the vacuum by the cord, use the cord as a handle, close a door on the cord, or pull the cord around sharp edges or corners. Do not run the vacuum over the cord. Keep the cord away from heated surfaces.
7. Do not unplug by pulling on the cord. To unplug, grasp the plug, not the cord.
8. Do not handle the plug or appliance with wet hands.
9. Do not put any object into openings. Do not use with any openings blocked; keep the openings free of dust, lint, hair, and anything that may reduce airflow.
10. Keep hair, loose clothing, fingers, and all parts of the body away from openings and moving parts.
11. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
12. Do not use without the dust bag and/or filters in place.
13. Turn off all controls before unplugging.
14. Use extra care when cleaning on stairs.
15. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
16. Do not use the cleaner as a sprayer of flammable liquids such as oil-based paint, lacquers, etc.
17. Do not vacuum toxic, carcinogenic, combustible, or other hazardous materials such as asbestos, arsenic, barium, beryllium, lead, pesticides, or other health-endangering materials.
18. Do not pick up soot, cement, plaster, or drywall dust without a filter and dust bag in place. These are very fine particles that may affect the performance of the motor or be exhausted back into the air.
19. Do not leave the cord lying on the floor once the cleaning job is finished. It can become a tripping hazard.
20. Use special care when emptying heavily loaded tanks.
21. To avoid spontaneous combustion, empty the tank after each use.
22. The operation of a utility vacuum can result in foreign objects being blown into eyes, which can result in eye damage. Always wear safety goggles when operating the vacuum.
23. STAY ALERT. Watch what you are doing and use common sense. Do not use the vacuum cleaner when tired, distracted, or under the influence of drugs, alcohol, or medication causing diminished control.
24. This vacuum is provided with double insulation. Use only identical replacement parts. See instructions for servicing double-insulated appliances.
25. Unplug the vacuum before connecting the hose, nozzles, filters, or other accessories.

Save These Instructions

Double-Insulated

In a double-insulated Wet/Dry Vacuum, two systems of insulation are provided instead of grounding. This means that no grounding is provided on a double-insulated appliance, nor should a means for grounding be added. Servicing a double-insulated Wet/Dry Vacuum requires extreme care and knowledge of the system and should be done only by qualified service personnel. Replacement parts for a double-insulated Wet/Dry Vacuum must be identical to the parts they replace. The double-insulated Wet/Dry Vacuum is marked with the words "DOUBLE INSULATED" and the symbol □ (square within a square) may also be marked on the appliance.

Extension Cords

Use only extension cords that are rated for outdoor use. Extension cords in poor condition or that are too small in wire size can pose fire and shock hazards. To reduce the risk of these hazards when using an extension cord, be sure it is in good condition and that the connection does not come into contact with liquid. To keep power loss to a minimum, use the following table to choose the minimum wire size extension cord.

Specifications

† "Peak Horsepower" (PHP) is a term used in the wet-dry vacuum industry for consumer comparison purposes. It does not denote the operational horsepower of a wet-dry vacuum but rather the horsepower output of a motor, including the motor's inertial contribution, achieved in laboratory testing. In actual use, wet dry vacuum motors do not operate at the peak horsepower shown.

* Tank capacity refers to actual tank volume, and does not reflect capacity available during operation.

+ Tested to ASTM standard with an 18' long x 1¼" diameter hose.

Assembly Instructions

1. Pull lid latches in an outward motion, remove the power head and any accessories that may have been shipped in the tank.
2. Attach the disposable filter bag: Slide the cardboard collar opening firmly onto the vacuum port deflector until it stops against the deflector wall. Position the bag so that it is distributed around the inside of the tank. Replace and secure the power head onto the tank.
3. Attach the wall-mount bracket: Secure the hanging bracket to the mounting surface with four screws (M) and four plastic expansion plugs (L) provided. (NOTE: The location used to mount the wall bracket should be strong enough to hold the combined weight of the vacuum and accessories). Ensure the bracket is level. Install the vacuum by aligning the ledge on the back of the tank to engage as the unit is lowered into the hanging bracket.
4. Before replacing the power head, refer to this manual to ensure the proper filters are installed for the cleaning operation.
5. Replace the power head, and apply pressure with a thumb to each latch until it snaps tightly in place. Make sure all lid latches are clamped securely.
6. Insert the hose end into the inlet of the tank.
7. Attach the extension wands to the end of the hose. Apply slight pressure until fitting is tight.
8. Attach one of the cleaning accessories (depending on the cleaning requirements) on the extension wands. Twist slightly to tighten the connection.
9. Plug the cord into the wall outlet. The cleaner is ready for use.
10. Turn the unit "ON" by pushing the switch from position "O" (OFF) to position "I" (ON).

Operation Instructions

Dry Pick-Up

1. The filter must always be in the correct position to reduce the risk of leaks and possible damage to the vacuum. Make sure that the filter completely covers the filter cage and that there are no gaps between the filter and the cap. It is very important to assemble the filter to the cage without any possible leaks or tears. Any leaks will allow picked up debris to be blown out of the blower port and back into the surrounding environment.
2. When using the vacuum to pick up fine dust, it will be necessary to empty the dust tank and clean or replace the filter at more frequent intervals to maintain peak vacuum performance.

Wet Pick-Up

This cleaner requires minimal conversion when going from dry to wet pick-up. A clean cartridge filter may be used for vacuuming small amounts of liquid. For best results when vacuuming large amounts of liquid, remove the cartridge filter and any disposable or reusable dust filters. Install the foam filter. Installing the foam filter will help to protect the motor and minimize the potential for misting that may appear in the exhaust air or dripping of liquid around the lid.

1. This wet/dry vac is equipped with a float mechanism which will rise automatically as liquid enters the tank. When the liquid in the tank reaches a predetermined level, the float mechanism will cut off the airflow. You will know when the float mechanism has cut off the air flow because the suction ceases and the motor makes a higher pitched noise due to increased motor speed. The liquid capacity of the tank may vary with the rate of liquid pick-up.
2. When this happens, turn off the vacuum. Refer to "EMPTYING THE TANK" for removing liquid from the tank.
3. After completing a wet pick-up job, raise the vacuum hose to drain any remaining excess liquid into the tank before emptying the tank one final time.

Emptying the Tank

To reduce the risk of injury from accidental starting, unplug the power cord before emptying the dust tank.

1. Remove the power head assembly of the wet/dry vacuum by pulling outward on the lid latch located on each side of the vacuum. Lift off the power head assembly.
2. Dump the tank contents into the proper waste disposal container.

Blowing Operation

The vacuum contains a blowing feature. Follow the steps below to use the vacuum as a blower.

1. Locate the blower port on the vacuum.
2. Insert one end of the 18 ft x 1¼ in / 5.4 m x 3.2 cm hose into the blower port.
3. Turn the vacuum "ON".

Troubleshooting Guide

Maintenance / Repair

Filter Replacement

Cleaning

To keep the wet/dry vacuum looking its best, use a cloth dampened only with water and mild soap to clean its surface. To clean the tank:

1. Dump out debris.
2. Wash tank thoroughly with a cloth dampened only with water and mild soap.
3. Wipe out with a dry cloth.

Storage

Before storing the vacuum, the dust tank should be emptied and cleaned. The cord should be wrapped and hung on the unit. The vacuum should be stored indoors.

Repair Parts Illustration & List for 61HV94

The following section provides an exploded view of the Dayton 61HV94 Wet/Dry Vacuum and a corresponding list of repair parts. The illustration shows the various components of the vacuum, numbered for easy identification with the parts list.

Do not attempt to service your Dayton vacuum beyond that described in the Operating Instructions and Parts Manual.

For Repair Parts, call 1-800 Grainger

24 hours a day – 365 days a year

Please provide the following information:

• Model number
• Serial number (if any)
• Part description and number as shown in parts list

Dayton One-Year Limited Warranty

Dayton Electric Mfg. Co. ("Dayton") warrants all Dayton® product models covered in this manual to the original user against defects in workmanship or materials under normal use for one year after the date of purchase. If the Dayton product is part of a set, only the defective portion is subject to this warranty. Any product or part determined to be defective in material or workmanship and returned to an authorized service location, as designated by Dayton or its designee, with shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced with a new or reconditioned product or part of equal utility or a full refund given, at Dayton's or its designee's option, at no charge. For limited warranty claim procedures, refer to "Warranty Service" below. This warranty is void if there is evidence of misuse, mis-repair, mis-installation, abuse, or alteration. This warranty does not cover normal wear and tear of Dayton products or portions of them, or products or portions of them which are consumable in normal use. This limited warranty grants purchasers specific legal rights, and they may also have other rights which vary by jurisdiction.

Warranty Disclaimers and Limitations of Liability Relating to All Customers for All Products

Limitation of Liability: To the extent allowable under applicable law, Dayton's liability for consequential and incidental damages is expressly disclaimed. Dayton's liability in all events is limited to and shall not exceed the purchase price paid.

Warranty Disclaimer: A diligent effort has been made to provide product information and illustrate the products in this literature accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that the products are merchantable, or fit for a particular purpose, or that the products will necessarily conform to the illustrations or descriptions. Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in the "Limited Warranty" above is made or authorized by Dayton.

Product Suitability: Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While attempts are made to assure that Dayton products comply with such codes, Dayton cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the safety/specifications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them.

Consumers Only: Certain aspects of disclaimers are not applicable to consumer products sold to consumers; (A) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (B) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts, so the above limitation may not apply to you; and (C) by law, during the period of this limited warranty, any implied warranties of merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.

This limited warranty only applies to United States purchasers for delivery in the United States.

Warranty Service

To obtain warranty service if the covered product was purchased directly from W.W. Grainger, Inc. ("Grainger"), customers can (i) write, call, or visit the local Grainger branch where the product was purchased or another nearby Grainger branch (see www.grainger.com for a listing of Grainger branches); or (ii) contact Grainger by visiting www.grainger.com and clicking on the "Contact Us" link at the top of the page, then clicking on the "Email us" link; or (iii) call Customer Care (toll free) at 1-888-361-8649. To obtain warranty service if the covered product was purchased from another distributor or retailer, customers can (i) go to www.grainger.com/warranty-service; (ii) write, call, or visit a Grainger branch nearby; or (iii) call Customer Care (toll free) at 1-888-361-8649. In any case, customers will need to provide, to the extent available, the purchase date, the original invoice number, the stock number, a description of the defect, and anything else specified in this Dayton One-Year Limited Warranty. Customers may be required to send the product in for inspection at their cost. Progress of inspections and corrections can be followed in the same ways. Title and risk of loss pass to the buyer on delivery to the common carrier, so if the product was damaged in transit, a claim should be filed with the carrier, not the retailer, Grainger, or Dayton. For warranty information for purchasers and/or delivery outside the United States, please use the following applicable contact information:

Dayton Electric Mfg. Co.,
100 Grainger Parkway, Lake Forest, IL 60045 U.S.A.
or call +1-888-361-8649