Bromic Cobalt Smart-Heat™ Electric Heater

IMPORTANT NOTES AND WARNINGS

WARNING: Read all instructions before installing or using this heater. Use only as described in this manual. Improper installation or failure to follow warnings may result in severe personal injury, death, or property damage. Manufacturer is not responsible for damage from improper use.

This heater is not intended for use in bathrooms, laundry areas, or similar indoor locations. Never locate the heater where it may fall into water. Do not install near bathtubs, showers, or swimming pools. Switches or controls must not be within reach of a person in a bathtub, shower, or swimming pool.

The heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials such as furniture, pillows, bedding, papers, clothes, and curtains at least 3' 3" from the front and away from the sides and rear of the heater.

Extreme caution is necessary when any heater is used by or near children or invalids, or when left operating unattended.

This appliance is not intended for use by persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised or instructed by a person responsible for their safety.

Keep packaging materials out of reach of children.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

Children should be carefully supervised when in the area of the heater.

Do not alter the unit in any manner. Do not paint any surface of the heater. Do not touch the heater with wet hands. Do not insert foreign objects into the front cover or opening. Do not touch the heating surface at any time, even when the heater is off and cooled down.

Do not use or store flammable materials near this appliance. Do not spray aerosols or flammable materials near the appliance while in operation. Never operate the heater in an explosive environment.

Clothing or other flammable materials should not be hung from or placed on or near the heater.

INSTALLATION

IMPORTANT - Installation must be carried out by a licensed and authorised person. Ensure compliance with local authority requirements, electrical codes, and statutory regulations.

After unpacking, check for visible damage or tampering. Remove transit protection before use.

This appliance must only be used on a 230-240 Volt AC Single Phase electricity supply.

This radiant heater is NOT intended for installation on recreational vehicles and/or boats.

Do not run cord under carpeting. Do not cover with rugs. Arrange cord away from traffic areas and where it will not be tripped over.

Heaters have hot and arcing or sparking parts inside. Do not use in areas where gasoline, paint, or flammable liquids are used or stored.

To maintain Ingress Protection Rating (IPX4), only IPX4 rated conduit fittings should be used for electrical installation.

Warning - To Reduce the risk of fire with Danger - To Avoid Fire. This warning tag shall be permanently affixed to the power supply cord.

This manual should not be removed from the site of installation. Installer should leave manual with the customer.

Any guard or protective device removed for servicing must be replaced before operating the heater.

Heaters are not intended to be installed in wardrobes.

The appliance must not be located directly below or in front of a wall electricity socket, as heat may damage the outlet or plug.

If the appliance has not been used for a long period, disconnect the power supply.

A means for all-pole disconnection must be incorporated in the fixed wiring according to local electrical codes.

Do not mount the heater vertically. Install heater so that the infrared elements are horizontal. Failure to do this may cause the heating element within the tube to sag and cause premature burnout. Installing vertically will void the manufacturer's warranty.

For outdoor installation, the heater must be mounted with the face angled down. For longest product life and to maintain product appearance, mount heater under cover and protect from rain and weather whenever possible.

INSTALLATION CLEARANCES

FOR 2000W & 3000W MODELS

Minimum installation clearances must be followed. Models are supplied with short mounting brackets for ceiling & wall mounting.

MINIMUM DISTANCE BETWEEN HEATERS MEASURED FROM EDGE OF HEATER MUST BE AT LEAST 20"

FOR CANADA (CETL) APPROVAL: DO NOT INSTALL LESS THAN 96" (8') FROM THE FLOOR.

FOR 4000W & 6000W MODELS

Minimum installation clearances must be followed. Models are supplied with long mounting brackets for ceiling & wall mounting. Short mounting brackets can be used for wall mounting to position the heater closer to the wall (purchased separately).

Ceiling Mounting Minimum Clearance to Floor: 96" (8')

Wall Mounting Minimum Clearance to Floor: 71" (6')

MINIMUM DISTANCE BETWEEN HEATERS MEASURED FROM EDGE OF HEATER MUST BE AT LEAST 20"

FOR CANADA (CETL) APPROVAL: DO NOT INSTALL LESS THAN 96" (8') FROM THE FLOOR.

ELEMENT INSTALLATION

WARNING: This Heater MUST be permanently installed and hard wired by an authorised/licenced person. Do Not perform maintenance, or carry out installation or assembly procedure while electrical power is switched on.

1. Remove the wire cover by pulling it out from under the edge of the heater and in between the reflector.
2. Check that ring terminals are crimped securely to cables. 2000W & 3000W models have one cable at each end for assembly of one element. 4000W & 6000W models have two cables at each end for assembly of two elements. The first element must be connected to the cables marked L1 & N1. The second element must be connected to the cables marked L2 & N2.
3. Fasten elements to cables. Remove outer nut & lock washer from the threaded stud on the element. Assemble ring terminal to the threaded stud & secure with outer nut and lock washer. Use one spanner to hold the inner nut on the element, while fastening the outer nut with a second spanner. Repeat for other end of element.
4. Put elements in the support bracket. For 2000W & 3000W models, put element in the centre position. For 4000W & 6000W models, put elements in the outside positions.
5. Close element lock bracket & fasten with screw. Repeat for other end of heater.
6. Assemble end caps at both ends of the heater with 2 screws. For 4000W & 6000W models, ensure that the middle tab of the end caps are slotted behind the element support bracket.

ELECTRICAL INSTALLATION

WARNING: This Heater MUST be permanently Installed and hard wired by an authorised/licenced person. Do Not perform maintenance, or carry out installation or assembly procedure while electrical power is switched on.

WARNING: ELECTRICAL SHOCK HAZARD! Serious injury or death may occur. Disconnect from electrical supply before installing or servicing this heater. Read and follow installation clearance requirements. The Appliance MUST be connected to a properly grounded electrical source.

IMPORTANT: Electronic dimmer controls generate heat. For Bromic heaters installed with Bromic Smart-Heat Electric Wireless Dimmer BH3130011-1 or ON/OFF Control BH3130010-1, ensure dimmers are mounted in a clean, dry, and well-ventilated position with clearance on all sides. Dimmers must not be installed in confined spaces, close to other heat-generating appliances, or too close together in multi-dimmer installations. Dimmers must remain cool at all times. Consult Bromic dimmer installation instructions for further details.

1. Check product label for correct voltage and wattage. Ensure power source conforms to heater requirements.
2. Junction box has a Ø 0.86" hole for M20 or PG13.5 cord grip. Install cord grip with minimum rating of IPX4 to maintain the heater's IPX4 rating. Cord grip must have a minimum temperature rating of 220°F.
3. Use appropriate power supply cables for the heater's voltage and wattage with a minimum temperature rating of 220°F. The fixed wiring must be positioned away from and protected from the heater enclosure.
4. Make electrical connections in accordance with local electrical code regulations. For outdoor installation, all connections must be made in accordance with local electrical code regulations for outdoor wiring. Use only wiring components approved for outdoor use with minimum IPX4 rating.
5. For 2000W & 3000W models, the junction box has one loop of cable. Cut the loop and use the two ends for the active and neutral connections for the element.
6. For 4000W & 6000W models, the junction box has two loops of cable. Cut the cable loop marked black and use the two ends for the active & neutral connections for the first element. Cut the unmarked cable loop and use the two ends for the active & neutral connections for the second element. Earth ground wire screw is located in the end of the junction box.
7. After installation, the distance between live parts and earth (or earthed metal) should not be less than 0.09". The distance between live and neutral terminals should not be less than 0.07".
8. Assemble the junction box cover & gasket. Ensure the junction box cover gasket (supplied with unit) is installed to maintain the IPX4 water ingress protection rating. Failure to install correctly will void the manufacturer's warranty.

Wiring Diagrams:

COBALT SMART-HEAT ELECTRIC STANDARD INSTALLATION 2000W & 3000W MODELS*

240 V AC Single Phase. Heater must be permanently installed and hard wired by an authorised/licenced person.

COBALT SMART-HEAT ELECTRIC STANDARD INSTALLATION 4000W & 6000W MODELS*

240 V AC Single Phase. Heater must be permanently installed and hard wired by an authorised/licenced person.

COBALT SMART-HEAT ELECTRIC OPTIONAL INSTALLATION 4000W & 6000W MODELS*

240 V AC Single Phase. Heater must be permanently installed and hard wired by an authorised/licenced person.

*For wiring instructions using Bromic Cobalt Smart-Heat Electric Wireless Dimmer BH3130011-1 or ON/OFF Control BH3130010-1 refer to instructions provided with controller.

SERVICING

Servicing and maintenance MUST be carried out by an authorised and licensed person only.

ELECTRICAL SHOCK HAZARD! Serious injury or death may occur. Disconnect from electrical supply before servicing this heater.

MAINTENANCE

For longest product life & to maintain product appearance, mount heater under cover & protect from rain & weather whenever possible.

Clean the exterior housing regularly with a soft damp cloth. For locations near the coast, salt in the air can cause rusting of metal. Additional cleaning with a soft damp cloth fortnightly will increase the life of the product's appearance.

Ensure there is no excessive build-up of dirt/dust on the reflectors or elements, as this can cause overheating and premature element failure. To clean reflectors and elements, ensure the heater is off and has been off for at least 2 hours after operation, and wipe off any dirt/dust with a soft & dry cloth.

TUBE ELEMENT REPLACEMENT

1. Remove the wire cover by pulling it out from under the edge of the heater and in between the reflector.
2. Remove the first Element End Cover by unscrewing the 2 screws holding it in place.
3. Remove Outer Hex Nut, Lock Washer and Lead Wire Ring Terminal from the threaded stud.
4. Remove the second Element End Cover by unscrewing the 2 screws holding it in place.
5. Remove Outer Hex Nut, Lock Washer and Lead Wire Ring Terminal from the threaded stud.
6. Remove the old Tube Element.
7. Install new Tube Element by following element installation instructions on page 11 of this manual.

REPLACEMENT PART LIST

TROUBLESHOOTING