User Manual for HOBART models including: CDH ML-130374, CDL ML-130375, CDH ML-130374 Commercial Dishwasher, CDH ML-130374, Commercial Dishwasher, Dishwasher
Hobart CDL-1 Centerline ENERGY STAR Certified Chemical Sanitizing 51-Racks Per Hour Door-Type Dishwasher, 120V, 1-phase
Hobart CDL-1 Centerline Chemical Sanitizing 51 Racks Per Hour Door Type Dishwasher With Booster 120 Volt 1-Phase ENERGY STAR
CENTERLINE™ CD Commercial Dishwasher Models CDH ML-130374 CDL ML-130375 Installation and Operation Manual 0F-041220 From SN: ##### October 2021 Ver1.0
File Info : application/pdf, 60 Pages, 3.37MB
DocumentDocumentCENTERLINETM CD Commercial Dishwasher Models CDH CDL ML-130374 ML-130375 Installation and Operation Manual 0F-041220 From SN: ######### October 2021 Ver1.0 CENTERLINETM Installation and Operation Manual MACHINE INSTALLATION CHECKLIST Machine Serial Number ____________________ Machine Contents Verified o Peg rack o Combination flat rack o Literature pack Installation and operations manual Programming card Operations and error card Operation and cleaning wall chart o 3Ph to 1Ph conversion pack (CDH only) 3Ph to 1Ph conversion instructions Booster heater bridge bar gauge o Small parts pack Chemical supply filters and weights (3x) (CDL only) Nozzle cleaning tool o Machine legs (4x) o Table support brackets (2x) o Splash guard (2x) o Wiring diagram (behind front panel) o Drain hose (attached in machine base) o Water supply hose (attached in machine base) Machine legs installed and leveled (see section 5.5.2) Machine Installation (See section 5.5) Water Hookup (See section 5.6) Drain Hookup (See section 5.7) Electrical Hookup (See section 5.9) o Voltage supplied to machine _______ V / 60 Hz / ___ Ph o Machine adjusted for correct voltage (CDH only) (See section 5.9.3) o Machine adjusted for correct phase (CDH only) (See section 5.9.4) Vent Fan Control Connection (CDH only) (See section 6.1) Chemical Hookups (See section 6.3) F41220 (October 2021) Ver1.0 Page 2 of 60 Installation and Operation Manual CENTERLINETM TABLE OF CONTENTS 1 Notes on the documentation ........................................................................................................... 7 1.1 Application............................................................................................................................... 7 1.2 Layout of the documentation ................................................................................................... 7 1.3 Representative convention ...................................................................................................... 7 1.3.1 Symbols used ................................................................................................................... 7 1.3.2 Representation in the text ................................................................................................ 8 2 Safety instructions and regulations .................................................................................................. 8 2.1 Safety instructions and warning notices ................................................................................... 8 2.1.1 Hazard levels .................................................................................................................... 8 2.1.2 Layout of warning notices................................................................................................. 8 2.2 Basic safety instructions ........................................................................................................... 8 2.2.1 Product safety .................................................................................................................. 8 2.2.2 Personnel qualification ..................................................................................................... 9 2.2.3 Product-specific hazards ................................................................................................... 9 2.3 Property damage ..................................................................................................................... 9 3 Product description ....................................................................................................................... 10 3.1 Intended purpose................................................................................................................... 10 3.2 General .................................................................................................................................. 10 3.3 Designation............................................................................................................................ 11 3.4 Technical specifications.......................................................................................................... 11 4 Controls (See Operations section 8.4) ............................................................................................ 11 5 Installation..................................................................................................................................... 12 5.1 Personnel qualification........................................................................................................... 12 5.2 Special safety instructions ...................................................................................................... 12 5.3 Transporting to the installation location................................................................................. 13 5.4 Unpacking .............................................................................................................................. 13 5.5 Installing the machine ............................................................................................................ 14 5.5.1 Installation Codes ........................................................................................................... 14 5.5.2 Attaching legs................................................................................................................. 14 5.5.3 Location ......................................................................................................................... 14 5.5.4 Corner Installation.......................................................................................................... 15 5.6 Connecting the water............................................................................................................. 17 Page 3 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 5.6.1 Water Requirements ...................................................................................................... 17 5.6.2 Water Connection .......................................................................................................... 17 5.7 Connecting the drain.............................................................................................................. 20 5.8 Venting Requirements............................................................................................................ 22 5.8.1 Rate of Exhaust Flow Calculations................................................................................... 22 5.9 Connecting to the power supply............................................................................................. 23 5.9.1 Electrical Data ................................................................................................................ 23 5.9.2 Electrical Connection ...................................................................................................... 24 5.9.3 CDH Electrical Connections............................................................................................. 25 5.9.4 CDH Conversion from 3-Phase to 1-Phase Configuration................................................. 26 5.9.5 CDL Electrical Connections.............................................................................................. 27 6 Equipment Connections................................................................................................................. 28 6.1 Vent Fan Control .................................................................................................................... 28 6.2 Centerline Supplied Detergent and Rinse Aid Pump Installation ............................................. 28 6.3 Detergent and Rinse Agent Dispensers................................................................................... 28 6.3.1 Detergent Dispenser Tubing ........................................................................................... 29 6.3.2 Detergent Sensor............................................................................................................ 29 6.3.3 Rinse Agent Dispenser Tubing......................................................................................... 29 6.3.4 Detergent and Rinse Agent Electrical Connections .......................................................... 30 6.4 Liquid Chemical Bottle/Bucket Level Sensors (Optional) ......................................................... 31 7 Chemical Supply Set Up ................................................................................................................. 32 7.1 Personnel qualification........................................................................................................... 32 7.2 Preparing the chemical supply tubing..................................................................................... 32 7.3 Setup of external chemical bottles/buckets ............................................................................ 33 7.3.1 Standard suction tubes ................................................................................................... 33 7.3.2 Optional detergent, rinse aid, and sanitizer chemical level sensors ................................. 33 7.4 Filling chemical tubing (See Operator Menu for priming section 9.1) ................................... 33 8 Operation ...................................................................................................................................... 34 8.1 Personnel qualification........................................................................................................... 34 8.2 Special safety instructions ...................................................................................................... 34 8.3 Notes for optimal washing result............................................................................................ 34 8.4 Preparation for washing ......................................................................................................... 34 8.4.1 Preparing the machine ................................................................................................... 34 F41220 (October 2021) Ver1.0 Page 4 of 60 Installation and Operation Manual CENTERLINETM 8.4.2 Preparing the ware for washing...................................................................................... 35 8.5 Washing................................................................................................................................. 36 8.5.1 Extending wash time ...................................................................................................... 36 8.6 Switch off machine................................................................................................................. 37 8.7 Daily cleaning or after each meal period................................................................................. 37 8.8 Weekly cleaning ..................................................................................................................... 38 8.9 Removing hard water deposits (Deliming) .............................................................................. 38 8.10 Rinse Nozzle cleaning ............................................................................................................. 40 9 Settings ......................................................................................................................................... 41 9.1 Overview of operator menu ................................................................................................... 41 9.2 Opening the operator menu................................................................................................... 42 9.3 Extended wash time............................................................................................................... 42 9.4 Cycle count ............................................................................................................................ 43 9.5 Detergent dispensing (CDL and CDH with internal chemical pumps) ....................................... 44 9.5.1 Setting detergent dispensing amount ............................................................................. 44 9.5.2 Priming detergent dispensing pump ............................................................................... 45 9.5.3 Inspecting detergent supply ........................................................................................... 46 9.5.4 Detergent supply level sensor (Optional) ........................................................................ 47 9.6 Rinse agent dispensing (CDL and CDH with chemical internal pumps)..................................... 47 9.6.1 Setting rinse agent dispensing amount ........................................................................... 47 9.6.2 Priming rinse agent dispensing pump ............................................................................. 48 9.6.3 Inspecting rinse aid supply.............................................................................................. 49 9.6.4 Rinse aid supply level sensor (Optional).......................................................................... 49 9.7 Sanitizer dispensing (CDL machine only)................................................................................. 49 9.7.1 Setting sanitizer dispensing amount ............................................................................... 49 9.7.2 Priming sanitizer dispensing pump ................................................................................. 50 9.7.3 Inspecting sanitizer supply.............................................................................................. 52 9.7.4 Sanitizer supply level sensor (Optional) .......................................................................... 52 9.8 Temperature display units...................................................................................................... 52 9.9 Chemical Pump Controls (CDH Only) ...................................................................................... 53 9.10 Aux Channels ......................................................................................................................... 54 9.11 Aux Channels ......................................................................................................................... 54 9.12 Aux Channels ......................................................................................................................... 54 Page 5 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 9.13 Software Version / Machine Program..................................................................................... 54 10 Display of errors and information .................................................................................................. 55 10.1 Error ...................................................................................................................................... 55 10.2 Information............................................................................................................................ 57 11 Troubleshooting guide ................................................................................................................... 58 11.1 Poor wash results................................................................................................................... 58 11.2 Other faults............................................................................................................................ 59 12 Maintenance ................................................................................................................................. 59 13 Disposal ......................................................................................................................................... 59 14 Product disclaimer ......................................................................................................................... 59 15 Notes............................................................................................................................................. 60 F41220 (October 2021) Ver1.0 Page 6 of 60 Installation and Operation Manual CENTERLINETM 1 NOTES ON THE DOCUMENTATION 1.1 Application This document contains important information for the installation and startup of the machine by qualified personnel, as well as the information required for day-to-day operation by the operator. Keep the operating instructions and all referenced documents in a safe and accessible place. This Installation and Operations manual is subject to change. For the most up to date manual visit www.CenterlineFoodEquipment.com/centerline-resources. 1.2 Layout of the documentation Referenced documents are all instructions that describe the installation, operation, maintenance, and repair of the device, as well as additional instructions for all accessories used. For the operator: Operating instructions For the qualified technician (available online): Installation instructions Circuit diagram Spare Parts Catalog 1.3 Representative convention 1.3.1 Symbols used Symbol Meaning Warning of hazardous electrical voltage Beware of hazardous substances Beware of hazard area Useful additional information and tips Page 7 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 1.3.2 Representation in the text Representation NOTE - · Meaning Important information on machine operation, not a warning notice Step Outcome/result Listing 1st level Listing 2nd level 2 SAFETY INSTRUCTIONS AND REGULATIONS 2.1 Safety instructions and warning notices During machine operation, observe the general safety instructions and warning notices that precede each action. 2.1.1 Hazard levels The hazard level is part of the safety instructions and is denoted by the signal word. Potential consequences are differentiated by the choice of signal word. WARNING NOTICE potentially hazardous situation: can cause serious physical injury potentially harmful situation: can cause damage to the product or other objects 2.1.2 Layout of warning notices Warning notices are depicted with warning symbols and signal word in the corresponding safety colors. WARNING! Nature and source of the hazard Explanation on the nature and source of the hazard. Measures for averting the hazard Additional measures for averting the hazard, where applicable. 2.2 Basic safety instructions 2.2.1 Product safety The machine conforms to state-of-the-art technology and the recognized safety regulations. Nonetheless, hazards may occur. Operate the machine only if it is in good working order and in compliance with the operating instructions. F41220 (October 2021) Ver1.0 Page 8 of 60 Installation and Operation Manual 2.2.2 Personnel qualification Observe the regulations on occupational health and safety. Carefully read through the operation manual before use. CENTERLINETM Activity Installation/Setup Work on the electrical system Maintenance, repair Qualification/training Qualified electrician and plumber Qualified electrician Hobart Service, or by qualified service technician 2.2.3 Product-specific hazards Observe the instructions on the packaging for storage, lifting or transporting. Avoid electric shock, risk of fire: Do not allow water to flow under live components. Make sure the machine is correctly stored (see frost damage section 2.3). Make sure that the machine does not overflow when being filled. Have the machine connected to the power supply by qualified personnel. Have all maintenance to the machine carried out by qualified personnel. Avoid chemical burns, irritation of the skin, poisoning: Wear protective equipment (gloves, safety goggles, protective clothing) when handling chemicals. Use only suitable chemicals. Observe the manufacturer's instructions. Do not open the machine during operation, wait for the cycle to finish. For cleaning, wear protective equipment (gloves, safety goggles, protective clothing) when touching parts contaminated by detergent. Avoid burns, scalds: Do not open the machine during operation, wait for the cycle to finish. Otherwise, hot water could spray out. 2.3 Property damage Avoid frost damage: Temperatures below 32°F (0°C) lead to functional damage. Before storing below 32°F (0°C), empty residual water in hoses, tank and booster. Prior to restart, store the machine at room temperature (min. 60°F / 15°C) for 24 hours. Page 9 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 3 PRODUCT DESCRIPTION 3.1 Intended purpose The machine is an item of technical equipment intended solely for commercial dishwashing. The machine is designed solely for cleaning ware (porcelain, glass, ceramic, temperature-resistant plastics, stainless steel or similar) from the food industry. 3.2 General Models CDH and CDL dishwashers can be configured for both straight through or corner operation. CDH and CDL dishwashers are shipped from the factory in straight through configuration. Straight through machines can be easily converted to corner operation. The CDH dishwasher is designed to operate in high temperature sanitizing mode only (Designated by the temperature requirements of 150°F Wash and 180°F Rinse. These temperatures can be found on the label located on the lower, left part of the front panel). The CDL dishwasher is designed to operate in chemical sanitizing mode only (Designated by the temperature requirements of 120°F Wash and 120°F Rinse. These temperatures can be found on the label located on the lower, left part of the front panel). The serial number can be found on the machine data label located at the bottom of the right side of the machine. Hobart supplied chemical pumps ship standard with the CDL model. Chemical pumps are available as an accessory kit (field installed) for the CDH model or contact your chemical representative for a chemical feeder system to be supplied and installed by others. This machine must be operated with an automatic detergent feeder, including a visual means to verify that detergents are delivered or a visual or audible alarm to signal if detergents are not available for delivery to the washing systems. See instructions for electrical and plumbing connections located in this manual and in the feeder equipment manual. The wash pump motor has thermal overload protection. The supply line incorporates an air gap on the CDH models and a vacuum breaker on the CDL model to prevent any reverse flow of water from the dishwasher into the potable water supply. The unit, once turned on, fills the wash tank to the appropriate level and automatically stops filling once the level is reached. A pressure transducer reads the water level in the wash tank and shuts off the heat supply if the water level becomes too low. When the water returns to the proper level, the heating circuit becomes operational again. An automatic pumped drain is standard on all models. A pumped rinse system is standard on the CDH model. A frame mounted 6.0kW electric booster water heater is equipped on the CDH high temperature sanitizing model. The booster water heater is designed to maintain a minimum final rinse temperature of 180°F provided the incoming water is at least 110°F. F41220 (October 2021) Ver1.0 Page 10 of 60 Installation and Operation Manual CENTERLINETM High-temperature models typically require a hood or vent over the dishwasher to meet local codes. Low-temperature chemical sanitizing machines or low usage electric heat dishwashers may not require individual venting of the machine if the room is amply exhausted. Refer to section 5.8 for venting and hood requirements. Verify with local codes for final authority. 3.3 Designation The rating label is located on the right side of the machine. If you have any questions regarding service and parts, use the serial number in all communications. 3.4 Technical specifications Model Dimensions (H x W x D) Water consumption per cycle Hot water connection Phase / Hz Voltage Total connected load Fuse/breaker protection Tank capacity Loading height Machine weight CDH 62.945 x 28.504 x 32.079 in (159.9 x 72.4 x 81.5 cm) 0.73 gal (2.8 L) 110°F (43°C) min. 140°F (60°C) max. 3Ø / 60Hz 1Ø / 60Hz 208V 240V 208V 240V 35.0 A 35.0 A 31.7 A 31.7 A 40 A 40 A 40 A 40 A 7.9 gal (30.0 L) 34.938 in (88.7 cm) 210 lbs. (95 kg) CDL 62.945 x 28.714 x 32.079 in (159.9 x 72.9 x 81.5 cm) 0.86 gal (3.3 L) 120°F (49°C) min. 140°F (60°C) max. 1Ø / 60Hz 120V 17.1 A 20 A 4.0 gal (15.0 L) 34.938 in (88.7 cm) 199 lbs. (90 kg) 4 CONTROLS (SEE OPERATIONS SECTION 8.4) 2 3 5 4 1 1 Power/Drain Button Page 11 of 60 6 7 Pressing this button switches the machine on, fills and heats the wash tank. Ver1.0 F41220 (October 2021) CENTERLINETM 2 Start Button 3 Menu Button 4 Delime Button 5 Temperature Display, Wash Tank 6 Temperature Display, Rinse 7 Temperature Units Installation and Operation Manual Pressing and holding (3 seconds) activates self-cleaning cycle, drains machine, and then switches the machine off automatically. Pressing this button or closing the door starts the wash cycle. If button is pressed within 10 seconds after the cycle has started, the extended wash cycle is activated. Pressing this button enters the configuration menu. Pressing and holding this button (3 seconds) initiates the deliming cycle. Displays wash tank temperature while machine is idle or in a wash cycle. Displays rinse temperature only during rinse cycle. LED lights for °F or °C 5 INSTALLATION 5.1 Personnel qualification Installation must only be carried out by qualified personnel. 5.2 Special safety instructions WARNING! Risk of electric shock, fire hazard Water (frost damage, machine overflow) flowing over live components can cause injury from electric shock or fire. Do not allow water to flow under live components. Make sure the machine is correctly stored. Make sure that the machine does not overflow when being filled. NOTICE! Frost damage Temperatures below 32°F (0°C) during transport/storage cause function impairments. Prior to installation, store machine at room temperature (min. 60°F / 15°C) for 24 hours. F41220 (October 2021) Ver1.0 Page 12 of 60 Installation and Operation Manual 5.3 Transporting to the installation location Where possible transport packed on the pallet. CENTERLINETM Use suitable transport means (forklift or hand truck, etc.). 5.4 Unpacking Remove packaging materials and accessories from the machine. Packaged in machine · Peg rack · Combination flat rack · Literature pack Installation and operations manual Programming card Operations and error card Operation and cleaning wall chart · 3Ph to 1Ph conversion pack (CDH only) 3Ph to 1Ph instructions (CDH only) Booster heater bridge bar gauge · Small parts pack Chemical supply filters & weights (3x) (CDL only) Nozzle cleaning tool · Machine legs (4x) · Table support brackets (2x) · Splash guard (2x) · Wiring diagram (behind front panel) · Drain hose (attached in machine base) · Water supply hose (attached in machine base) Immediately after unpacking the dishwasher, check for possible shipping damage. If this machine is found to be damaged, save packaging materials and contact the carrier within 5 days of delivery. NOTICE! Unpacking Use caution when using a forklift to remove machine from pallet. Do NOT use door lift handle to move machine, as it will cause door lift issues. Page 13 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 5.5 Installing the machine Prior to installation, test the electrical supply to ensure it agrees with the specifications on the machine data label, which is located on the lower, right side of the machine. 5.5.1 Installation Codes Installation must be in accordance with state and local codes and the National Electrical Code ANSI/NFPA70 (latest edition). In Canada, the installation code is CSA 22.1 (latest edition). 5.5.2 Attaching legs The machine is shipped without the legs attached. Install the provided legs in each of the bottom corners of the machine. Machine Leg The machine must be level to operate properly. Place the dishwasher in its operating location. Level the machine before any connections are made. Using a carpenter's level placed diagonally on the rack tracks, level the machine front to back and side to side by turning the adjustable feet in or out. 5.5.3 Location Adjustable Foot Before finalizing the location, make sure that consideration has been given for the electrical conduit, water supply, drain connection, venting (if applicable), tabling (if needed), chemical feeder replenishment (if applicable) and adequate clearance for opening the door. The edge of dish table that overhangs the machine wash tank should be turned down and fitted over the top of the dishwasher tank. Apply an NSF approved sealant between the overhang of the dish table and the inner wall of the wash tank to prevent leakage. Dish Table Wash Tank Dish Table Straight-Through Operation Shown The dish tables are fastened to the machine using the included table support brackets. The support brackets mount underneath the tabling and fasten to the machine using M5 screws included with the machine. After the support bracket is aligned with the tabling, drill a locating hole and fasten using nonrusting ¼" screws and locking nuts. Attach the included splash guards at the rear of the tabling using non-rusting ¼" screws and locking nuts. The splash guards can be adjusted for fit depending on the width of the tabling. F41220 (October 2021) Ver1.0 Page 14 of 60 Installation and Operation Manual CENTERLINETM For straight-through installations, 30" clearance at the front and 15" clearance at the right side by 331/8" clearance above the finished floor must be provided for service. 5.5.4 Corner Installation Before placing the dishwasher in its operating location, check machine configuration. If the machine is being installed in a corner, clearances of 30" out from the dishwasher under the left-hand tabling by 331/8" above the finished floor and 15" out from the dishwasher at the right side by 33-1/8" above the finished floor must be provided for servicing. For proper installation of a corner machine, the right corner of the machine should be positioned where the two tables meet so that the gauges (if equipped) are visible to the operator. Wash Tank Dish Table Right Corner Of Machine Dish Table Corner Operation Shown Page 15 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual For corner installations, reposition the rack guide to the left side of the rack track using the following procedure. Remove two nuts and screws securing front rack guide to rack track and remove rack guide. Position rack guide on left side of rack track aligning holes in rack guide to spacers on rack track. Secure using hardware removed in the first step. Note: Nuts should be installed on the inside of the rack track. A splash shield kit is available (at extra cost) for corner installations to prevent excessive splashing on wall. Order sales accessory CORNER-INST-CD or service kit part number 00-563652. For installation, refer to F-45915 installation instructions supplied with kit. For corner installations, a notch is required on both the front lip and the backsplash on the left tabling to prevent interference with the door mechanism. The left side splash guard is designed to be easily modified to fit the notch. F41220 (October 2021) Ver1.0 Page 16 of 60 Installation and Operation Manual CENTERLINETM 5.6 Connecting the water NOTE: The machine must be operated with potable water. 5.6.1 Water Requirements Proper water quality can improve ware washing performance by reducing spotting, enhancing effectiveness of labor, and extending equipment life. Water conditions vary from one location to another. The recommended proper water treatment for effective and efficient use of this equipment will also vary depending on the local water conditions. Ask your municipal water supplier for details about your local water conditions prior to installation. Recommended water hardness is 3 grains of hardness per gallon or less. Higher hardness may cause excessive formation of lime scale. Water hardness above 3 grains per gallon requires water treatment. Water treatment has been shown to reduce costs associated with machine cleaning, reduce deliming of the dishwasher, and reduce detergent usage in the dishwasher. NOTICE! Water quality High iron levels in the water supply can cause staining and may require an iron filter. High chloride levels in the water supply can cause pitting and may require a chloride removal system. Contact Hobart Service or your local water treatment professional for proper water treatment. Sediment may require a particulate filter. Dissolved solids may require water treatment such as a water softener, reverse osmosis system, etc. Contact Hobart Service or your local water treatment professional for proper water treatment. 5.6.2 Water Connection A water hammer arrestor (meeting ASSE-1010 Standard or equivalent) should be installed (supplied by others) in the common water supply line at the service connection. The plumber connecting this machine is responsible for making certain that water lines are THOROUGHLY FLUSHED OUT BEFORE connecting to the dishwasher. This "flush-out" is necessary to remove all foreign matter, such as chips (resulting from cutting or threading of pipes), pipe joint compound from the lines; or, if soldered fittings are used, bits of solder or cuttings from the tubing. Debris, if not removed, may lodge in the dishwasher's plumbing components and render them inoperative. Solenoid valves fouled by foreign matter and any expenses resulting from this fouling are NOT the responsibility of the manufacturer and associated repair costs are not covered under warranty. A manual shutoff valve (not supplied) should be installed upstream of the fill hose to accommodate servicing the machine. It is recommended that a line strainer (80 mesh) (not supplied) be installed in the supply line between the manual shutoff valve (not supplied) and the connection point on the machine. Make plumbing connections with ½" minimum copper piping OD (¾" recommended), with a ¾" male garden hose fitting (not supplied). Page 17 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual Connect to hot water A water supply hose is provided. Temperature: Model Sanitizing Mode Connection CDH High Temperature Sanitizing Hot Water CDL Chemical Sanitizing Hot Water Water hardness: max. 3 grains Flowing pressure: Minimum 110°F (43°C) 120°F (49°C) Water Supply Maximum Recommended N/A 140°F (60°C) N/A 140°F (60°C) Model Flowing Pressure Note 15 psi 65 psi (1 bar 4.5 bar) Recommended > 65 psi (4.5 bar) CDH < 15 psi (1 bar) Provide pressure regulating valve (not supplied) Improper machine operation may result Pumped rinse system; Water pressure gauge is not required Model Flowing Pressure Note 15 psi 25 psi (1 bar 1.7 bar) Normal; 20 psi (1.4 bar) recommended > 25 psi (1.7 bar) CDL < 15 psi (1 bar) Provide pressure regulating valve (not supplied) Improper machine operation may result Pressure rinse system; Water pressure gauge is supplied The supply hose, 110" long, is provided with the machine and is shipped already attached and coiled up inside the machine. F41220 (October 2021) Ver1.0 Page 18 of 60 Installation and Operation Manual Remove the screws holding the rear cover panel to the machine and lift off panel. Remove the screws holding the right, side cover panel to the machine and lift off panel. CENTERLINETM CDH CDL Uncoil the supply hose and route through the supplied bushing located on the back of the machine base. Note that: The bushing might need to be removed to be able to fit the supply hose nut through it. Replace the right, side cover panel Replace the rear cover panel Bushing Page 19 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Connect the end of the water supply hose (¾" garden hose thread) to the building shut off valve. Note that: Do not kink or cut the water supply hose. Any required extension must be made using a suitable pressure hose. Installation and Operation Manual 5.7 Connecting the drain A drain hose, 19mm inside diameter and 110" long, is provided with the machine and is shipped attached and coiled up inside the machine. WARNING! Plumbing connections Plumbing connections must comply with applicable sanitary, safety, and plumbing codes. F41220 (October 2021) Ver1.0 Page 20 of 60 Installation and Operation Manual Remove the screws holding the rear cover panel to the machine and lift off panel. CENTERLINETM CDH CDL Uncoil the drain hose and route through the supplied bushing located on the back of the machine base. Note that: The connection between machine and building drain must not exceed a maximum height of 34" above finished floor. Drain must have a minimum flow capacity of 5 gallons per minute. If DWT is on the machine, the drain must have a minimum flow capacity of 15 gallons per minute. Bushing If a grease trap is required by code, it should have a minimum flow capacity of 15 gallons per minute. A pumped drain air gap kit is available using accessory code PMP-DRAIN-AM16 or service kit part number 00-562723-00002. Refer to installation instructions included with kit. If machine is located directly above a floor drain, a knockout in the bottom of the dish machine is provided for the drain hose. Use care not to kink the drain hose. Replace the right, side cover panel Replace the rear cover panel Page 21 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual NOTICE! Drain connection An improper drain connection or a kinked hose could result in reduced machine performance and errors. An air gap connection is the preferred connection method. Incorrect Acceptable Preferred (Meets Code Requirements) 5.8 Venting Requirements NOTICE! Exhaust Hood Any commercial exhaust hood must be installed according to all local and national codes and the manufacturer's installation instructions, if applicable. 5.8.1 Rate of Exhaust Flow Calculations Based on the 2018 International Mechanical Code. The minimum net airflow for Type II hoods used for dishwashing appliances shall be 100 cfm per linear foot of hood length. The net quantity of exhaust air shall be calculated by subtracting any airflow supplied directly to a hood cavity from the total exhaust flow rate of a hood. According to 507.3 of the 2018 IMC, Type II hoods are not required where the heat and moisture load is incorporated into the HVAC system design. See Table A for heat dissipation or heat gain to space. F41220 (October 2021) Ver1.0 Page 22 of 60 Installation and Operation Manual CENTERLINETM Table A: HEAT DISSIPATION Model Sanitizing Mode Voltage Phase Electric Electric Heat Booster 208V X X 3Ø CDH High Temperature 240V 208V X X X X 1Ø 240V X X CDL Chemical 120V 1Ø X -- Assumptions: 1. Machines operate 70% of each hour while in use. 2. Values shown are heat that enters room. 3. 70% of heat output is latent, 30% is sensible. Latent Heat (BTU/Hr) 16,100 20,400 9,300 12,000 2,300 Sensible Heat (BTU/Hr) 6,900 8,700 4,000 5,200 1,000 5.9 Connecting to the power supply WARNING! Risk of electric shock Electrical and grounding connections must comply with the applicable portions of the National Electrical Code, NFPA 70 (latest edition) and/or other local electrical codes. Disconnect the electrical power to the machine and follow lockout/tagout procedures. 5.9.1 Electrical Data Refer to the sizing diagram located inside the front trim panel and to the data label on the lower, right side of the machine for service size requirements when connecting the dishwasher. Also, refer to the Electrical Data, shown below. NOTICE! Supply connections For supply connections, use copper wire only rated at 90°C minimum. The dish machine is not provided with internal GFCI protection. A fused disconnect switch or circuit breaker (customer supplied) must be installed in the electrical service line supplying this dishwasher and should meet the requirements of your local electrical code. Page 23 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual Model Volts/Hertz ELECTRICAL DATA Phase Rated Ampacity Minimum Supply Circuit Conductor Ampacity 208/60 35.0 40 3Ø 240/60 35.0 40 CDH 208/60 31.7 40 1Ø 240/60 31.7 40 CDL 120/60 1Ø 17.1 20 Compiled in accordance with the National Electrical Code NFPA-70 (latest addition). Maximum Protective Device Ampacity 40 40 40 40 20 5.9.2 Electrical Connection Remove the lower front panel by removing the two screws at the bottom of the panel. A hole for 1" trade size conduit is supplied at the lower center in the back of the machine. Install 1" trade size conduit or cable and fitting. F41220 (October 2021) Ver1.0 Page 24 of 60 Installation and Operation Manual CENTERLINETM Make electrical connections at 1TB according to wiring diagram supplied with the machine and secure wires to the machine service connection. Keep excess wire in the base of the unit to a minimum. A cable support and hole for a strain relief are supplied to facilitate wire routing. 1TB CDH CDL 1TB 5.9.3 CDH Electrical Connections The CDH machine ships standard with 240V, 3-phase voltage supply and a single point electrical configuration. The standard single point supply connects to the terminal block 1TB in the controls area. The machine must be grounded according to electrical code(s); A grounding terminal in 1TB is provided. Page 25 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual NOTICE! Transformer connections (CDH Only) For the CDH machine a control transformer is used to step the 208V or 240V incoming power to 120V for the control circuitry and drain pump. The transformer is factorypreset to 240V. For 208V incoming power, relocate the jumper bar connecting 3TB-1 and 3TB-2 (for 240V) to 3TB-2 and 3TB-3 (for 208V). Refer also to F-45912 instructions and the wiring diagram supplied with the machine. An incorrectly connected transformer can lead to machine draining issues. 5.9.4 CDH Conversion from 3-Phase to 1-Phase Configuration The CDH machine ships standard in 3-phase voltage configuration. It can be changed to operate in a 1-phase configuration. NOTICE! 1-Phase Conversion Procedure The conversion procedure must be done only by a qualified electrician. To change machine from 3-phase to 1-phase configuration, refer to F-45912 instructions included in the literature shipped with the machine. F41220 (October 2021) Ver1.0 Page 26 of 60 Installation and Operation Manual CENTERLINETM NOTICE! 208V or 240V electrical connections (CDH, 1-Phase Only) The 208V or 240V electrical connection for the CDH machine in 1-phase configuration requires two hot wires and a ground. There is no current carrying neutral used. 5.9.5 CDL Electrical Connections The CDL machine ships standard with 120V, 1-phase voltage supply and a single point electrical configuration. The supply connects to the terminal block 1TB in the controls area. The machine must be grounded according to electrical code(s); A grounding terminal in 1TB is provided. Page 27 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 6 EQUIPMENT CONNECTIONS WARNING! Risk of electric shock Electrical and grounding connections must comply with the applicable portions of the National Electrical Code, NFPA 70 (latest edition) and/or other local electrical codes. Disconnect the electrical power to the machine and follow lockout/tagout procedures. Be sure all circuits are disconnected. 6.1 Vent Fan Control The vent fan control feature is standard on the CDH model. The vent fan control relay provides switch contacts only and does not provide power to the vent fan motor. The rating for the vent fan control relay connected to terminals VFC1 and VFC2 on 5TB is 1.5 amps at nameplate supply voltage. When the dishwasher is connected to the vent fan, the vent fan is switched on when the dishwasher is on, and off when the dishwasher is off. 6.2 Centerline Supplied Detergent and Rinse Aid Pump Installation The CDL chemical sanitizing model ships standard with chemical pumps. Onboard chemical pumps are available as an accessory kit for the CDH high temperature sanitizing model. Order sales accessory code CHEMPUMP-CDH or service part # 00-563322. For installation refer to F-45914 Installation Instructions shipped with the accessory kit. 6.3 Detergent and Rinse Agent Dispensers (For chemical systems supplied by others) (CDH High Temperature Sanitizing model only) Detergent and rinse agent dispensers not provided by Centerline by Hobart must have all connections sealed against leakage. The CDH high temperature sanitizing model uses 0.73 gallons [2.8 liters] of rinse water per rack at a flow rate of 2.75 gallons per minute [10.4 liters per minute]. This information is used when setting the detergent and rinse agent pumps. NOTICE! Pressure Gauge The CDH high temperature sanitizing model utilizes a pumped rinse system. A pressure gauge is not required. F41220 (October 2021) Ver1.0 Page 28 of 60 Installation and Operation Manual 6.3.1 Detergent Dispenser Tubing The dishwasher has a 9/16" [15mm] diameter barbed fitting located on the rear, right chamber for installation of the detergent feeder tube. CENTERLINETM Detergent Feeder Fitting 6.3.2 Detergent Sensor The dishwasher has a 7/8" [22mm] diameter hole located on the lower, left side of the tank used for installation of the detergent sensor. Remove the lower left panel by removing the two screws at the bottom of the panel. Remove the detergent sensor plug. Detergent Sensor Plug 6.3.3 Rinse Agent Dispenser Tubing The dishwasher has an 1/8" NPT port located on the rear, right chamber for installation of the rinse agent feeder tubing. Remove the 1/8" NPT plug for installation of the rinse agent dispenser tubing as needed. Rinse Aid Port Page 29 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 6.3.4 Detergent and Rinse Agent Electrical Connections WARNING! Risk of electric shock Electrical and grounding connections must comply with the applicable portions of the National Electrical Code, NFPA 70 (latest edition) and/or other local electrical codes. Disconnect the electrical power to the machine and follow lockout/tagout procedures. Be sure all circuits are disconnected. This machine must be operated with an automatic detergent feeder, including a visual means to verify that detergents and sanitizers are delivered or a visual or audible alarm to signal if detergents and sanitizers are not available for delivery to the respective washing and sanitizing systems. Refer to the installation section of this manual and to the chemical feeder equipment manual(s). Detergent Dispenser Terminals DET1 and DET2 on 4TB are supplied with controlled 120V voltage. They are ON during the wash cycle and OFF between cycles, when machine is in delime cycle, or when the machine power supply is off. Terminals L1 and L2 on 5TB are supplied with fused machine line voltage for convenience in powering detergent dispensing equipment. The maximum rating for any equipment connected to L1 and L2 is 2.0 amps at line voltage. Rinse Agent Dispenser Terminals RNS1 and RNS2 on 4TB are supplied with controlled 120V voltage. They are ON during the rinse cycle and OFF between cycles, when machine is in delime cycle, or when the machine power supply is OFF. Terminals L1 and L2 on 5TB are supplied with fused machine line voltage for convenience in powering rinse agent dispensing equipment. The maximum rating for any equipment connected to L1 and L2 is 2.0 amps at line voltage. NOTICE! DET1, DET2, RNS1, and RNS2 Connections The maximum rating for detergent or rinse agent dispenser control connected to DET1, DET2, RNS1, and RNS2 is 100 mA at 120V voltage. Use UL listed 600-volt minimum insulated wire for the connections. Splice connections, if required, must be made in the feeder transformer junction box (supplied by others) not in the main controls enclosure. Strain relief fittings must be provided for all wiring. F41220 (October 2021) Ver1.0 Page 30 of 60 Installation and Operation Manual Remove the bushing and use the 7/8" diameter knock out located underneath the machine on the back, right side for ½" trade size conduit fitting. Primary Secondary Primary Secondary CENTERLINETM 208-240V, 2.0A MAX Transformer (By Others) L2 L1 Detergent Dispenser Transformer (By Others) Rinse Agent Dispenser 6.4 Liquid Chemical Bottle/Bucket Level Sensors (Optional) The CDH high temperature sanitizing model does not come standard with chemical sensing. Detergent and rinse agent chemical level sensors with electronic notification are available as an accessory kit for the CDH high temperature sanitizing model. Order sales accessory code CHEMSENSORS-CU or service part # 00-562473. For installation refer to F-45786 Installation Instructions shipped with the accessory kit. The CDL chemical sanitizing model ships standard with visual chemical supply indicators. Detergent, rinse agent, and sanitizer chemical level sensors with electronic notification are available as accessory kits for the CDL chemical sanitizing model. Order sales accessory codes CHEMSENSORS-CU (detergent and rinse agent) and CHEMSENSORS-CDL (sanitizer) or service parts # 00-562473 (detergent and rinse agent) and # 00-562470-00002 (sanitizer). For installation refer to F-45786 Installation Instructions shipped with the accessory kits. Page 31 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 7 CHEMICAL SUPPLY SET UP (For machines equipped with Centerline by Hobart chemical pumps) 7.1 Personnel qualification Set up must only be carried out by qualified personnel (see section 2.2.2). 7.2 Preparing the chemical supply tubing Preparing the chemical supply tubing: Remove the screws holding the rear cover panel to the machine and lift off panel. Remove the screws holding the right, side cover panel to the machine and lift off panel. Locate the chemical tubing in the base of the machine. CDH CDL Separate the tubing corresponding to the chemical labels: The clear tubing Detergent The blue tubing Rinse Aid The clear tubing Sanitizer (CDL Only) Route the chemical tubing through the supplied bushing located on the back of the machine base. Bushing Attach the weight and filters supplied in the small part bag to the ends of the tubing. F41220 (October 2021) Ver1.0 Page 32 of 60 Installation and Operation Manual CENTERLINETM 7.3 Setup of external chemical bottles/buckets Preparing the detergent, rinse aid Preparing the sanitizer (CDL only) Suction height of detergent, rinse aid, and sanitizer pumps: max. 5 ft 7.3.1 Standard suction tubes Standard suction tubes Place clear suction tubing marked for detergent at the bottom of the external detergent bottle/bucket. Place blue suction tubing marked for rinse aid at the bottom of the external rinse aid bottle/bucket. Place clear suction tubing marked for sanitizer at the bottom of the external sanitizer bottle/bucket. 7.3.2 Optional detergent, rinse aid, and sanitizer chemical level sensors Optional detergent, rinse aid, and sanitizer chemical level sensors If the machine has installed the optional detergent, rinse aid, and sanitizer chemical level sensing wands (see section 6.4) then: Place the chemical level sensing wand into the external bottle or bucket so that the float end of the sensor touches the bottom of the container. The detergent and rinse aid wands will have a black stopper and black electrical wire. The sanitizer wand (CDL only) will have a blue stopper and blue electrical wire. Adjust the stopper on the chemical level sensing wands to seal to the bottle or bucket. Make sure the chemical level sensing wand is correctly inserted into the container with the float sensor at bottom of the container. 7.4 Filling chemical tubing (See Operator Menu for priming section 9.1) WARNING! Chemical burns, irritation of the skin Filling the chemical tubing with detergent, rinse aid or sanitizer for the first time incorrectly can cause serious injury. Wear protective equipment (gloves, safety goggles, protective clothing) when handling chemicals. Observe the manufacturer's application and safety instructions. Page 33 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 8 OPERATION 8.1 Personnel qualification The machine must be operated by qualified personnel. 8.2 Special safety instructions WARNING! Chemical burns, irritation of the skin, scalding If the door is opened during operation, wash water can spray out and cause injury. Do not open the door during operation, wait for the cycle to finish. 8.3 Notes for optimal washing result The rinse result is significantly affected by the water quality. If the mineral content is high, the minerals dissolved become visible on the glasses in the form of spots and streaks during the drying process. A HOBART trained service technician can determine the water's mineral content by measuring the grains. Recommended water hardness is 3 grains of hardness per gallon or less. Higher hardness may cause excessive formation of lime scale. Water hardness above 3 grains per gallon requires water treatment. If you have any questions, please contact your authorized HOBART service partner. 8.4 Preparation for washing 8.4.1 Preparing the machine Check correct position of pump strainer and tank strainers and proper installation of upper and lower wash/rinse arms. Open building water shut-off valve. CDL F41220 (October 2021) Ver1.0 CDH Page 34 of 60 Installation and Operation Manual CENTERLINETM Turn on main switch or breaker. Check level of detergent and rinse aid in containers (See sections 9.5.3 and 9.6.3). For CDL machine, check level of sanitizer in container (See section 9.7.3). For machines equipped with Centerline by Hobart chemical pumps, check that there are chemicals present. Close door. Press the Power/Drain button. During the filling and heating processes, the Power/Drain button LED flashes. This process can take several minutes. As soon as the LED is permanently lit on both the Power/Drain button LED and the Start button LED, the machine is ready for operation. 8.4.2 Preparing the ware for washing Remove heavy food residue. Load ware into rack. Rinse off ware. Never use steel wool on ware to be loaded into the dishmachine. Page 35 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM 8.5 Washing Open door. Installation and Operation Manual Slide rack into the machine and close the door. The wash cycle will start automatically. While the washing cycle is running, the Start button LED flashes. As soon as the Start button LED lights up permanently, the rinsing process is complete, and cycle ends. The wash temperature is shown in the upper display for the entire cycle. The rinse temperature is shown on the lower display only during the rinsing portion of the cycle. Open the door and remove the rack. Allow the ware enough time to dry. 8.5.1 Extending wash time For heavier soiled ware, the wash cycle time can be extended by up to 4 minutes. (See section 9.3) To extend the washing time, start a normal washing cycle by closing the door and within the first 10 seconds of the cycle starting, press the Start button. While the extended washing cycle is running, both the Start button LED and the Menu button LED flashes. As soon as the Start button LED lights up permanently, the rinsing process is complete, and cycle ends. F41220 (October 2021) Ver1.0 Page 36 of 60 Installation and Operation Manual 8.6 Switch off machine Press and hold the Power/Drain button (3 seconds). CENTERLINETM During draining, the display will show "drA in". During draining, the Power/Drain button LED flashes. During draining, the machine interior is rinsed automatically, and the tank and booster are emptied. (CDH only) At the end of the draining cycle, the machine switches off automatically. When the machine has switched off: Remove any heavy food residues. Turn off main switch or breaker. Close building water shut-off valve. 8.7 Daily cleaning or after each meal period NOTICE! Property damage The use of unsuitable agents can cause corrosion damage. Do not use any bleach, acids, or metal-containing additives to clean the machine. Do not use metal brushes. Open the door, remove tank and pump strainers. Rinse under running water. Make sure that food debris does not enter pump intake when the pump strainer is removed. Clean machine interior. Page 37 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Replace pump and tank strainers. Allow time for interior to dry. Installation and Operation Manual 8.8 Weekly cleaning Depress two buttons on side of lower combination wash and rinse arm. Remove and clean combination wash and rinse arm. CDL Repeat for upper arm. Replace all parts. CDH 8.9 Removing hard water deposits (Deliming) The dishwasher should be delimed on a regular basis as required. How often depends on the mineral content of the water. Deliming should be done when you can see clear signs of lime deposits (a white chalky substance) on the inside walls, on the wash and rinse arms or tank heater. Inspect the machine interior for lime deposits. When deliming is necessary, a deliming agent (such as Lime-A-Way® or LSR®) should be used for best results. WARNING! Chemical mixing Deliming solution must not come in contact with bleach or rinse solution containing bleach. Mixing may cause hazardous gas to form. This entire procedure must be followed step-by-step for safe and satisfactory results. F41220 (October 2021) Ver1.0 Page 38 of 60 Installation and Operation Manual CENTERLINETM This machine is equipped with an automatic delime cycle reminder. It is recommended that deliming be done when the Delime button LED is flashing. Deliming can also be initiated at any other time if deemed necessary. Machine must be on and at a ready state (Power/Drain button LED lit permanently). Open the door, remove tank strainers. Rinse under running water. Replace tank strainers. Close door. The machine will automatically enter a washing cycle. After the wash cycle has completed, press and hold the Delime button (minimum 3 seconds). The upper display will show "SdL" to show that the delime cycle has started. The machine will enter a drain and rinse phase. During this phase the delime button LED will be lit continuously. The deliming cycle is extensive and can take 30 minutes or more to complete. When ready to add deliming agent, the upper display will show "Add". The delime button LED will flash. Open the door. Add the correct amount of deliming agent to the tank according to the manufacturer's instructions (Refer to section 3.4 for tank volume). Page 39 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual WARNING! Chemical burns, irritation of the skin. The use of unsuitable chemicals can cause injury. Use only commercial deliming agent. Observe the manufacturer's application and safety instructions. Close the door. The deliming process will continue. The delime button LED will be lit continuously. The upper display will show "dL". When the deliming phase completes, the machine will enter a drain and rinse phase. During this phase the delime button LED will be lit continuously. After the deliming process is completed, the machine will drain and shut down. 8.10 Rinse Nozzle cleaning Should the rinse nozzles become clogged with hard water deposits or other debris, use the included nozzle cleaning tool to clear the nozzle openings. If the nozzle cleaning tool is not available, a small, pointed object, such as a paperclip can be used. F41220 (October 2021) Ver1.0 Page 40 of 60 Installation and Operation Manual CENTERLINETM 9 SETTINGS 9.1 Overview of operator menu CDH (High Temperature Sanitizing Machine) Item Menu Function 00 Extended Wash Time 01 Cycle Count (Rinse) 02 Detergent Setpoint 03 Detergent Pump Prime 04 Rinse Aid Setpoint 05 Rinse Aid Pump Prime 08 Temperature Units 09 Chemical Pump Control 10 Aux Channel 11 Aux Channel 12 Aux Channel 13 Software Function Sets extended wash time Displays number of wash/rinse cycles completed Setting of detergent concentration (g/l) Primes detergent pump Setting of rinse aid concentration (g/l) Primes rinse aid pump Sets temperature display to °F or °C Setting of chemical pump configuration Internal functions Internal functions Internal functions Software version / Machine type CDL (Chemical Sanitizing Machine) Item Menu Function 00 Extended Wash Time 01 Cycle Count (Rinse) 02 Detergent Setpoint 03 Detergent Pump Prime 04 Rinse Aid Setpoint 05 Rinse Aid Pump Prime 06 Sanitizer Setpoint 07 Sanitizer Pump Prime 08 Temperature Units 10 Aux Channel 11 Aux Channel 12 Aux Channel 13 Software Function Sets extended wash time Displays number of wash/rinse cycles completed Setting of detergent concentration (g/l) Primes detergent pump Setting of rinse aid concentration (g/l) Primes rinse aid pump Setting of sanitizer concentration (ppm) Primes sanitizer pump Sets temperature display to °F or °C Internal functions Internal functions Internal functions Software version / Machine type Page 41 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM 9.2 Opening the operator menu Note: Machine must be in ready (idle) state. Press the Menu button to access operator program settings. Installation and Operation Manual The menu opens, and the Menu button LED illuminates. The upper display will show the first item "00". To scroll from one item to the next, press the Wash button. After the last item, the sequence will return to the first item. 00 01 02 ... 13 To save and exit the operator menu at any time, open the machine door and then close it. 9.3 Extended wash time Top display shows "00" Press the Menu button to edit settings Bottom display shows current extended wash setting (in minutes): (default = 4) Extended Wash setting can be set from 3 minutes to 6 minutes total wash time in 1-minute intervals. F41220 (October 2021) Ver1.0 Page 42 of 60 Installation and Operation Manual To increase time, press the Menu button To decrease time, press the Delime button CENTERLINETM To save and exit the edit mode, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu) 9.4 Cycle count Top display shows "01" Press the Menu button to display the cycle count Bottom display shows first 3 digits of the 6-digit cycle count number (ex. 012345) Page 43 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual Press the Menu button a 2nd time Bottom display shows last 3 digits of the 6-digit cycle count number (ex. 012345) To exit the cycle count menu, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu) 9.5 Detergent dispensing (CDL and CDH with internal chemical pumps) 9.5.1 Setting detergent dispensing amount Top display shows "02" Bottom display shows current detergent dispensing settings in g/L: (default = 2.0 g/L) Note: 1.0 g/L 0.1 % concentration (by vol.) depending on detergent type. Detergent dispensing amount can be set from 0.0 g/L to 20.0 g/L in 0.5 g/L increments. To increase dosage by 0.5 g/L, press the Menu button To decrease dosage by 0.5 g/L, press the Delime button F41220 (October 2021) Ver1.0 Page 44 of 60 Installation and Operation Manual To save and exit, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu) 9.5.2 Priming detergent dispensing pump Top display shows "03" Bottom display shows "0" CENTERLINETM Press the Menu button to change bottom display value to "1" Press delime button to begin detergent dispensing pump priming The detergent dispensing pump will activate for 60 seconds The decimal point in the bottom display will flash while the dispensing pump is on Page 45 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual Verify the detergent is moving from the detergent bottle or container to the machine through the tubing and that there are no air bubbles in the tubing. When the ball in the detergent float sight has moved above the "EMPTY" line, the detergent has been fully primed and is ready. Note: The priming process might need to be repeated at least 2 times to fully prime the machine. To exit the priming menu, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu and stop priming) 9.5.3 Inspecting detergent supply Verify that the ball in the detergent float sight is above the "EMPTY" line. If the ball is below the "EMPTY" line, inspect the detergent container for chemical present. Prime the detergent line if needed (refer to 9.5.2). Verify that the supply tube is correctly inserted with the suction filter at the bottom of the container. If air bubbles (large gaps) are present in detergent line prime (refer to 9.5.2) F41220 (October 2021) Ver1.0 Page 46 of 60 Installation and Operation Manual 9.5.4 Detergent supply level sensor (Optional) Inspect detergent container for chemical present. CENTERLINETM Make sure the bottle level sensor is correctly inserted into container with float sensor at bottom of container. If air bubbles (large gaps) are present in detergent line prime (refer to 9.5.2) 9.6 Rinse agent dispensing (CDL and CDH with chemical internal pumps) 9.6.1 Setting rinse agent dispensing amount Top display shows "04" Bottom display shows current rinse aid dispensing settings in g/L: (default = 0.6 g/L) Note: 0.1 g/L 0.33 mL/cycle Rinse aid dispensing amount can be set from 0.0 g/L to 2.0 g/L in 0.1 g/L increments. To increase dosage by 0.1 g/L, press the Menu button To decrease dosage by 0.1 g/L, press the Delime button To save and exit, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu) Page 47 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM 9.6.2 Priming rinse agent dispensing pump Top display shows "05" Bottom display shows "0" Installation and Operation Manual Press the Menu button to change bottom display value to "1" Press delime button to begin rinse aid dispensing pump priming The rinse aid dispensing pump will activate for 120 seconds The decimal point in the bottom display will flash while the dispensing pump is on Verify the rinse aid is moving from the rinse aid bottle or container to the machine through the tubing and that there are no air bubbles in the tubing. When the ball in the rinse aid float sight has moved above the "EMPTY" line, the rinse aid has been fully primed and is ready. Note: The priming process might need to be repeated at least 2 times to fully prime the machine. To exit the priming menu, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu and stop priming) F41220 (October 2021) Ver1.0 Page 48 of 60 Installation and Operation Manual 9.6.3 Inspecting rinse aid supply Verify that the ball in the rinse aid float sight is above the "EMPTY" line. If the ball is below the "EMPTY" line, inspect the rinse aid container for chemical present Prime the rinse aid line if needed (refer to 9.6.2). CENTERLINETM Verify that the supply tube is correctly inserted with the suction filter at the bottom of the container. If air bubbles (large gaps) are present in rinse aid line prime (refer to 9.6.2) 9.6.4 Rinse aid supply level sensor (Optional) Inspect rinse aid container for chemical present. Make sure the bottle level sensor is correctly inserted into container with float sensor at bottom of container. If air bubbles (large gaps) are present in rinse aid line prime (refer to 9.6.2) 9.7 Sanitizer dispensing (CDL machine only) 9.7.1 Setting sanitizer dispensing amount Top display shows "06" Bottom display shows current sanitizer dispensing setting in % concentration: (default = 50%) Sanitizer concentration dispensing amount can be set from 20% to 100% in 10% increments. Page 49 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual Sanitizer Dosing Setting % Concentration 20 30 40 50 60 70 80 90 100 Sodium Hypochlorite Solution (Bleach) 5.25% 6.40% 8.40% Sanitizer Concentration PPM 15 18 24 22 27 36 30 37 48 37 46 60 45 55 72 52 64 84 60 73 96 67 82 108 75 91 120 To increase dosage, press the Menu button To decrease dosage, press the Delime button To save and exit, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu) 9.7.2 Priming sanitizer dispensing pump WARNING! Chemical mixing Deliming solution must not come in contact with bleach. Mixing may cause hazardous gas to form. Do not prime sanitizer pump while in the delime process. F41220 (October 2021) Ver1.0 Page 50 of 60 Installation and Operation Manual Top display shows "07" Bottom display shows "0" CENTERLINETM Press the Menu button to change bottom display value to "1" Press delime button to begin sanitizer dispensing pump priming The sanitizer dispensing pump will activate for 140 seconds The decimal point in the bottom display will flash while the dispensing pump is on Verify the sanitizer is moving from the sanitizer bottle or container to the machine through the tubing and that there are no air bubbles in the tubing. When the ball in the sanitizer float sight has moved above the "EMPTY" line, the sanitizer has been fully primed and is ready. Note: The priming process might need to be repeated at least 2 times to fully prime the machine. To exit the priming menu, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu and stop priming) Page 51 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM 9.7.3 Inspecting sanitizer supply Verify that the ball in the sanitizer float sight is above the "EMPTY" line. If the ball is below the "EMPTY" line, inspect the sanitizer container for chemical present. Prime the sanitizer line if needed (refer to 9.7.2). Installation and Operation Manual Verify that the supply tube is correctly inserted with the suction filter at the bottom of the container. If air bubbles (large gaps) are present in sanitizer line prime (refer to 9.7.2) 9.7.4 Sanitizer supply level sensor (Optional) Make sure the bottle level sensor is correctly inserted into bottle with float sensor at bottom of container. If air bubbles (large gaps) are present in the sanitizer line prime (refer to 9.7.2) 9.8 Temperature display units Top display shows "08" Bottom display shows current temperature units: (Default is "F") F41220 (October 2021) Ver1.0 Page 52 of 60 Installation and Operation Manual CENTERLINETM Press the Menu button or the Delime button to change bottom display to "F" (°F) or "C" (°C) To exit the temperature units display menu, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu) 9.9 Chemical Pump Controls (CDH Only) Top display shows "09" Bottom display shows current chemical pump control setting Chemical pump control can be set to 0, 1, or 2. Setting 0 1 2 Chemical Pump Control Configuration Internal chemical dosing pumps and external chemical signals disabled Control of internal chemical dosing pumps enabled Control signals for external chemical supply enabled To increase setting, press the Menu button To decrease setting, press the Delime button Page 53 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM To save and exit the chemical pumps control menu, either: Press Start Button to move to next item Installation and Operation Manual Or Open and close door (Will also exit operator menu) 9.10 Aux Channels Reserved for Internal Functions 9.11 Aux Channels Reserved for Internal Functions 9.12 Aux Channels Reserved for Internal Functions 9.13 Software Version / Machine Program Display shows the current control software version. Top display shows major version Bottom displays minor revision Major Version Example: Software version 3.5 Minor Revision Press and hold the Menu button or the Delime button to display the machine program Example: Machine program 4 F41220 (October 2021) Ver1.0 Page 54 of 60 Installation and Operation Manual To exit the software version menu, either: Press Start Button to move to next item Or Open and close door (Will also exit operator menu) 10 DISPLAY OF ERRORS AND INFORMATION 10.1 Error "Err" appears in the top display. CENTERLINETM The error code is shown in the bottom display (see table). *If error code persists, contact Hobart Service 1-888-4HOBART Error code Symptom Booster Temperature 01 Temperature above upper limit Booster Temperature 02 Temperature below lower limit Rinse Assurance 03 Booster did not meet temperature or water level requirements Wash Tank Temperature 05 Temperature above upper limit Wash Tank Temperature 06 Temperature below lower limit Possible Solution* 1. Press the power button to power off (Provide 20 min to cool off). 2. Restart as normal. 3. If error continues to display, possible high limit trip or heating element malfunction contact Hobart Service. 1. Press the power button to power off. 2. Restart as normal. 3. If error continues to display, possible high limit trip or heating element malfunction contact Hobart Service. 1. When booster does not reach temperature or water level set point, a long wash cycle of 10 to 20 minutes will trigger. 2. If error continues to display on next cycle, possible high limit trip or heating element malfunction contact Hobart Service. 1. Press the power button to power off (Provide 20 min to cool off). 2. Restart as normal. 3. If error continues to display, possible high limit trip or heating element malfunction contact Hobart Service. 1. Press the power button to power off. 2. Restart as normal. 3. If error continues to display, possible high limit trip or heating element malfunction contact Hobart Service. Page 55 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual Error code 07 08 Symptom Booster Pressure Level Sensor Voltage above upper limit Booster Pressure Level Sensor Voltage below lower limit Wash Tank Pressure Level Sensor 09 Voltage above upper limit Wash Tank Pressure Level Sensor 10 Voltage below lower limit 12 Drain Overflow Limit Wash tank water level exceeded limit 13 Wash Tank Fill Time Exceeded 14 Drain Error Shutdown Machine took too long to drain 18 Fill Error Booster Booster took too long to fill 19 Chemical Deficiency Detergent / Rinse Aid / Sanitizer do Program Interrupted or Fill, wash, or delime cycle 22 Low Rinse Temperature Possible Solution* 1. Press the power button off then on to start the draining process. 2. Drain tank and refill (should reset the pressure level sensors). 3. If error continues to display contact Hobart Service. 1. Verify drain hose is not pinched or kinked. 2. Verify pump strainer is not clogged. 3. If error continues to display, possible drain pump malfunction contact Hobart Service. 1. Cycle power button off and then on to continue filling. 2. Check wash and rinse arms for clogged nozzles. 3. If error continues to display contact Hobart Service. 1. Verify drain hose is not pinched, kinked or incorrect drain connection to building drain. 2. Check drain hose for any debris and drain again. 3. If error continue to display contact Hobart Service. 1. Verify supply hose is not pinched or kinked. 2. Check that water is being supplied to machine. 3. Error will clear once water fills booster to setpoint within set time. 4. If error continues to display, possible fill valve malfunction contact Hobart Service. 1. Low or no chemicals. 2. Float level on bottle level sensor below working condition. 3. If no bottle level sensor present, jumpers are missing from chemical level sensor connectors. 1. Machine is in fill, wash or delime cycle. 2. Verify door is closed. 3. If cycle running, then there is a display updating delay. 1. Rinse temperature below setpoint on 3 consecutive cycles. 2. Error will clear if rinse temperature meets or exceeds setpoint. 3. If error continues to display contact Hobart Service 24 USB Drive Not Detected 1. USB not properly configured or incorrect directory path. 2. Contact Hobart Service. 25 Communication Error FIL Low Water Level at Start of Wash Cycle 1. Internal communication error 2. Contact Hobart Service. 1. Check if item(s) from previous wash cycle removed large amount of water from dishwasher. 2. Check orientation of ware to ensure water is not collected. 3. Will automatically correct after starting of the next cycle. 4. Wash tank will fill to proper level and heat to temperature and then wash cycle will resume. F41220 (October 2021) Ver1.0 Page 56 of 60 Installation and Operation Manual Error code Symptom 30 Booster Heat Up Time Exceeded at Startup 31 Fill Error CENTERLINETM Possible Solution* 1. Press the power button to power off and drain tank. 2. Restart as normal. 3. If error continue to display, unplug the machine from the wall. If unit is hardwired, turn circuit breaker off then back on. 4. If error continues to display, possible tripped high limit or heating element malfunction contact Hobart Service. 1. System exceeded maximum fill time. 2. Press the power button to power off machine. 3. Verify supply hose is not pinched or kinked. 4. Check that water is being supplied to machine. 5. Restart as normal. 6. If error continues to display, possible fill valve malfunction contact Hobart Service. 10.2 Information The following notes are displayed with a combination of letters in the display in the display. Display do or Reason Filling, washing draining or delime program interrupted Remedy Close door Page 57 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM Installation and Operation Manual 11 TROUBLESHOOTING GUIDE 11.1 Poor wash results Fault Type Ware not clean Ware or glasses dry poorly Streaks and spots on ware or glasses Possible Cause Remedy Wash arm hard to turn (must rotate easily by hand). · Remove wash arms and clean them thoroughly. · Also check that water manifold from machine to wash arm is clear. Wash arm nozzles are clogged (visual check). · Remove wash arm and rinse wash arm thoroughly until all soiling is removed. Rinse nozzles clogged (usually by lime deposit). · Remove rinse arms and delime them in separate container. · Check building softening system for function. · Delime machine if needed. Detergent concentration is too low or too high. Check detergent concentration setting (See operating instructions. Tank strainers clogged. Remove strainer pan(s), empty and clean strainer(s). Pump strainer clogged. Remove, empty and clean strainer. Wrong program selected for heavily soiled wash ware. Extend the wash program for longer wash cycle. Rinse aid concentration too low. Increase concentration (see operating instructions) Wash ware still greasy. Detergent concentration too low: increase (see operation instructions). Check if detergent is appropriate. If not, choose a stronger one. Drain contaminated water and refill machine. Ensure better pre-scrapping of the wash ware. Wash ware left in machine too long after the end of wash cycle. Remove wash ware as soon as cycle is completed when ware is at its highest temperature to enable better drying. Rinse aid concentration too high (stripe or bubble formation) Reduce rinse aid concentration (see operating instructions) Hard water or high mineral content. Check water quality. Improper rinse aid Consult your local chemical provider Inadequate rinse aid dispensing causes stains. Increase rinse aid concentration (see operating instructions) F41220 (October 2021) Ver1.0 Page 58 of 60 Installation and Operation Manual 11.2 Other faults Fault Type Glasses are totally or partially cloudy. Glass/dish breakage. Possible Causes Surface of glasses is rough and porous; this is called glass etching. Use of unsuitable dish or glass racks. CENTERLINETM Remedy Use new glasses, this is not caused by a malfunction on the machine. Use suitable racks. 12 MAINTENANCE Genuine spare parts must be used for repairs and maintenance part replacements. Maintenance parts include chemical dispensing tubes, rinse arm bearings, etc. Contact your Hobart Service office for any repairs or adjustments needed on this equipment. Long-term service contracts are available on this and other Hobart products. 13 DISPOSAL The machine operator is responsible for disposing of the machine and its operating materials correctly and in accordance with environmental regulations. Observe the national and local regulations. 14 PRODUCT DISCLAIMER Installations and repairs carried out by non-authorized technicians or using non-genuine spare parts, and any technical alterations to the machine not approved by the manufacturer will invalidate the manufacturer's warranty. HOBART reserves the right to make changes or improvements to its products without prior notice. Page 59 of 60 Ver1.0 F41220 (October 2021) CENTERLINETM 15 NOTES Installation and Operation Manual F41220 (October 2021) Ver1.0 Page 60 of 60