P014 Hydraulic Jack Pump Operation Manual

Overview

Introduction

The P014 hydraulic jack pump is an extremely effective pressure pump, designed for easy, controlled, high pressure generation. AMETEK has extensive knowledge of industrial precision pressure calibration, reflected in products designed for daily use in an industrial environment. Suggestions for product improvement are welcome.

The pump features a 4-connection manifold for reference indicator, device under test, or fine adjustment. The reference indicator can be adjusted for optimal viewing using the banjo connector set. The CPF version includes Crystal Pressure Fittings (CPF) for leak-free seals without tools or thread tape, and a self-venting weep hole for safe disconnection.

The P014 hydraulic jack pump can be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. These systems include common pressure fittings and seals, packaged in a carrying case with a custom insert.

P014 Pump Details

Features and Parts Lists

Parts List for P014

The image displays the P014 hydraulic jack pump with labeled components: Handle, Fine Adjust Knob, Valve, 1/4" BSP Male Removable Plug, Bonded Seal, Reference Indicator Port, Adjustment Screw, and Banjo Connector Set. Optional components like the fine adjust and banjo connector are included with pump systems, not the basic P014 pump.

Parts Included with Pump Systems for JOFRA Reference Indicators

* Included with HPC.

Ordering a Pump System

P014 Pump Systems can be ordered with or without a reference indicator. The ordering scheme involves specifying the reference indicator, whether it is included, the pump system type (e.g., System E (P014) -EOX), and the liquid state (Full or Drained -E).

Sample Part Numbers:

• HPC-NONE-EOX: System E pump system (for HPC500) filled with oil.
• HPC-NONE-EOX-E: System E pump system (for HPC500) drained of fluid.
• HPC500-035G-EOX: System E pump system filled with oil with an 0.82 to 35 bar HPC500 included.

Parts Included with Pump Systems for Crystal Reference Indicators

* The MPF-1/8MPT fittings and 1351 Test Leads are included only with Pump Systems for the 30 Series Calibrator.

Ordering a Pump System (Crystal Reference Indicators)

P014 Pump Systems can be ordered with or without a reference indicator. The ordering scheme involves specifying the reference indicator (e.g., nVision, 30 Series, XP2i), whether it is included (No...-NONE), the pump system type (System E (P014) -EOX), and the liquid state (Full or Drained -E).

Sample Part Numbers:

• NV-NONE-EOX: System E pump system (for nVision) filled with oil.
• IS30-NONE-EOX-E: System E pump system (for 30 Series) drained of fluid.
• 5KPSIXP2i-EOX: System E pump system filled with oil with a 0-5000 psi XP2i included.

The image shows a carrying case containing the pump system components.

Safety Instructions

General Cautions

• Avoid knocking, bumping, or dropping the pressure system to prevent damage and loss of accuracy.
• Use the pressure system only for its intended purpose: precision pressure calibration.
• Only TRAINED PERSONNEL should operate the pressure system.
• The systems are not cleaned or prepared for OXYGEN MEDIUMS.
• Do not disconnect any parts from the system when it is pressurized.
• Do not connect any external pressure source; the system is designed for devices connected to the manifold only. External sources can cause explosion and injury.
• Ensure all pressure connections are established correctly, as the pressure inside the pump can be extremely high.
• For permanent installation, bolt the pump to a table or other fixed surface.

Recommended Test Fluids

• P014 pumps require hydraulic oil (Rando HDZ32 or similar).
• The fluid must be compatible with aluminum, brass, stainless steel, and Buna N wetted parts.
• Note: The pump has a fluid volume of approximately 450 ml.

Recommended Mounting

• Fixed installation is recommended for regular, repetitive calibration and test routines. Use the four M6 mounting holes in the pump's base (remove rubber feet to access).
• Note: If fixed installation is not desired, the pump can be held in place by hand.

Operating Instructions

Generating Pressure

1. Lower the handle to its lowest position.
2. Loosen the adjustment screw and turn the banjo set to the desired position. Firmly tighten the screw.
3. Remove plugs using a 6mm Allen key and fill with test fluid (if necessary).
4. Connect the optional extension tube, pressure hose, and other connection fittings as needed.
5. CAUTION: USE BONDED SEALS only for parts attached directly to the manifold. Tighten all connections firmly.
6. Pump the handle gently until test fluid is evident at the top of the connection fittings.
7. Connect the reference indicator and the device under test. Tighten the threads firmly.
8. Note: If CPF fittings are used, air can be purged through the weep hole by applying 10 psi or less and loosening the CPF fitting closest to the pressure device about two and a half turns. Repeat for each pressure device.
9. Power on the reference indicator and the device under test.
10. Confirm there is no pressure in the system by turning the vent valve.
11. Zero the reference indicator and the device under test.
12. Close the vent valve.
13. Verify system connections are tight and pressurize by operating the pump handle gently until the approximate pressure is obtained.
14. Allow time for adiabatic effects to stabilize.
15. Use the fine adjust knob, if installed, to obtain the exact calibration pressure.
16. After obtaining readings, release pressure by opening the vent valve.
17. WARNING: Remove the device under test and reference instrument only when there is no pressure in the system.

Note: AMETEK Denmark's liability ceases if parts are replaced with non-original parts or if the system is tampered with. Liability is restricted to factory errors.

Connection Diagram

Crystal Reference Indicators

The diagram illustrates various Crystal Reference Indicators (Digital Gauge, XP2i Digital Test Gauge, nVision Reference Recorder) and their connections to the P014 pump via adapters and fittings. It also shows a table of available fittings with their descriptions and part numbers.

FITTINGS FOR LIFE CPF

This section details various fittings available for the CPF system, categorized by type: NPT Male, NPT Female, BSP, Transmitter, Tube, CPF, and Additional. Each fitting has a part number and description. Some fittings are included with System E.

* These parts are included with System E. Additional parts may be ordered separately. (All BSP connections require bonded seals.)

Specifications

Pressure Ranges

0 to 700 bar / 0 to 10,000 psi.

O-Ring Material

NBR 70.

Pressure Connections

• Reference Port: 1/4" BSP Female.
• Adapter/Accessory Ports: 3 x 1/4" BSP Female.

Dimensions

• Pump: 365 x 200 x 142 mm / 14.4 x 7.9 x 5.6 inch.
• Weight: 5.1 kg / 11.2 lbs.
• Mounting Holes: M6 x 4 places.

Support

Troubleshooting

Unstable Pressure

Problem: Pressure cannot be generated correctly, or set pressure does not remain stable.

Solutions:

• Check that all adapters and pressure fittings are tightened sufficiently to eliminate leaks.
• Confirm test fluid does not contain air, as this can increase adiabatic effects. Adjust pressure a few times before calibration. Replace test fluid if necessary.
• Adiabatic and thermodynamic effects may influence pressure readings. High pressure hydraulic systems are sensitive to temperature and movements. These effects should disappear after a period of time.

If pressure remains unstable, the system may require service. Contact your local distributor for advice.

Note: Always readjust pressure after 5 to 10 minutes to allow for settling of effects.

Maintenance

Users should carry out the following cleaning procedures when required:

• Standard exterior cleaning: Clean using a soft, damp cloth.
• Heavily soiled cleaning: The instrument may also be cleaned using isopropyl alcohol when heavily soiled.

Fitting Kits and Spare Parts

Service Kits

• P/N: 60P014: For P014 pump.

Hoses

• P/N: 65P175: Hose, 1.0 m, 1/4" BSP Female to 1/4" BSP Male connection.
• P/N: 65P180: Hose, 2.0 m, 1/4" BSP Female to 1/4" BSP Male connection.
• P/N: 601156: Hose, 1.5 m, 1/4" BSP Female to 1/4" BSP Male connection.
• P/N: 601157: Hose, 5.0 m, 1/4" BSP Female to 1/4" BSP Male connection.

Adapters, Fittings and Plugs

• P/N: 50-REP 615: Adapter, Quick connector set, Female 1/4" BSP to 1/4" BSP
• P/N: SPK-HPC-004: Adapter, Banjo connector set for pump
• P/N: 11-90109: Fitting, 1/4" BSP Male to 1/4" NPT Female
• P/N: 60R955: Plug, 1/4" BSP Male

Seals

• P/N: 101549: Bonded seal, For 1/2" BSP adapter.
• P/N: 60R120: Bonded seal, For 1/4" BSP adapter.
• P/N: 60R122: Bonded seal, For 1/8" BSP adapter.

Accessories

• P/N: 60P013: Fine adjust knob
• P/N: 601104: Teflon tape, 1 roll.
• P/N: 60R159: Allen Key, 6 mm.
• P/N: 124303: Aluminum Carrying Case.

Contact Us

Contact information for AMETEK in various regions is provided, including phone numbers and email addresses for the United Kingdom, Germany, Denmark, USA (Florida and California), France, India, Singapore, and China (Shanghai, Beijing, Guangzhou).

Returning Product to AMETEK

To return a product, contact your sales representative to complete a Return Material Authorization (RMA) form and receive an RMA number. Return/shipping instructions will be provided with the RMA number.

Warranty

This instrument is warranted against defects in workmanship, material, and design for one (1) year from the date of delivery. AMETEK will, at its option, repair or replace defective instruments or parts. This warranty does not cover instruments subjected to tampering, abuse, or exposure to corrosive conditions.

This warranty is in lieu of all other warranties, express or implied, including warranties of fitness for a particular purpose or merchantability. AMETEK disclaims liability for incidental or consequential damages, including lost profits.

The warranty is void if the purchaser fails to follow any instructions, warnings, or cautions in the manual. AMETEK will repair or replace instruments with manufacturing defects without charge, but the customer is responsible for transportation costs. AMETEK assumes no responsibility for damage in transit; claims should be presented to the carrier.